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Audi Q5 Typ 80A 2017-Present Workshop Repair Service Manual PDF Download - MAUDIQ5TYP80A.zip

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Full factory-style service and repair guide for the Audi Q5 Typ 80A, covering 2017 through the current model year — packed with every technical detail you need to service, troubleshoot, fix, and rebuild your vehicle the way professional technicians do.


The Audi Q5 2017-present workshop service repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages: 5,727 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


Maintenance Intervals - All 2000 ➤.pdf


Air conditioners with refrigerant R1234yf - General information - Audi models.pdf


Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.pdf


Auxiliary_supplementary heater - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤.pdf


Wheel & Tire General Information - Audi Models.pdf


General InformationBody Repairs, General Body Repairs - Audi Models.pdf


Servicing 8-speed automatic gearbox - A4 2008-2015-2016➤ ,A5 Cabriolet 2009➤ ,A5 Coupé 2008➤,A6,A6 China 2011-2019➤ ,A7 Sportback 2011-2018➤ ,A8 2010➤,A8,A8 China 2018➤,Q5 2008-2017➤,Q5 China 2010➤ ,Q7 2016➤.pdf


7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤.pdf


Electrical Equipment General Information - Audi Models.pdf


Air conditioner with refrigerant R134a - Audi Models.pdf


8-speed automatic gearbox 0D5 - Audi A4 2015 ➤ Audi A4 Avant 2015 ➤ Audi A5 2016 ➤ Audi Q5 2017 ➤.pdf


Wheels and tyres - Audi Models.pdf


Refrigerant R134a Servicing - Audi Models.pdf


6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A5 2016 ➤, Audi Q5 2017 ➤.pdf


Servicing 7-speed dual clutch gearbox 0CJ,0CL,0CK,0DN,0DP,0HL - A4,A4 Avant,A4 China,A4 allroad quattro 2015➤,A5 2016➤,A6, A6 Avant,A6 China 2012 2011-2019➤,A7 Sportback,Sportback USA 2011-2018➤,Q5 2008-2017➤,Q5 China 2019 ➤.pdf


Rear final drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2, 09R - A4,A4 Avant 2015➤,A4 China,A4 allroad quattro 2016➤,A5 2016➤, A6, A6 China 2019➤,A7 Sportback 2018➤,A8 2018➤, Q5 2017➤,Q5 China 2019➤, Q7 2016➤,Q8 2018 ➤.pdf


Servicing 6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2011 ➤ , Audi A6 China 2012 ➤ , Audi Q5 2017 ➤.pdf


Servicing 8-speed automatic transmission - A4 2008-2015➤, A5 2016➤, A5 Cabriolet 2009➤, A5 Coupé 2008➤, A6, A6 China 2011-2019➤, A7 Sportback 2011-2018➤, A8,A8 China 2010-2018➤, Q5 2008➤, Q5, Q5 China 2017➤, Q7 2016 ➤.pdf


Heating, air conditioning - Audi A4 2015 ➤, Audi A4 Avant 2015 ➤, Audi A4 China 2016 ➤, Audi A4 allroad quattro 2016 ➤, Audi A5 2016 ➤, Audi Q5 2017 ➤, Audi Q5 China 2019 ➤.pdf


Servicing 4-cyl. TDI engine, common rail (EA 288 Gen. I) - Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A5 2016 ➤ , Audi A6 2019 ➤ , Audi Q5 2017 ➤.pdf


Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. I) - A4 2015 ➤, A4 Avant 2015 ➤, A5 2016 ➤, A6 2011 ➤, A6 2019 ➤, A7 Sportback 2011 ➤, A7 Sportback 2018 ➤, A8 2018 ➤, Q5 2017 ➤, Q7 2016 ➤, Q8 2018 ➤.pdf


Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III B cycle) - A4 2015 ➤, A4 China 2016 ➤, A5 2016 ➤, A6 2019 ➤, A6 China 2019 ➤, Q5 China 2019 ➤.pdf


Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. II) - A4 2015 ➤, A5 2016 ➤, A6 2019 ➤, A7 Sportback 2018 ➤, A8 2018 ➤, Q5 2017 ➤, Q7 2016 ➤, Q8 2018 ➤.pdf


Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III).pdf


Servicing 6-cyl. engine, 2.9l., 3.0l. 4-valve TFSI EA 839 - A4 2015 ➤ , A5 2016 ➤ , A6 2019 ➤ , A6 China 2019 ➤ , A7 Sportback 2018 ➤ , A8 2018 ➤ , Q5 2017 ➤ , Q5 China 2019 ➤ , Audi Q7 2016 ➤ , Q8 2018 ➤.pdf


Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CL, 0CK, 0DN, 0DP, 0HL - Q5 2008 ➤ , Q5 2017 ➤ ,Q5 China 2019 ➤.pdf


Specifications for testing the braking force (accordingto German legislation) - Audi models.pdf


Fluid Capacity Tables - All Audi 2017 ➤.pdf


Fitting instructions- radio communication systems.pdf


Using the Evaporative Emissions Tester - Audi 2014 ➤.pdf


Trailer Operation Guide - Audi models.pdf


Radio Installation Instructions - Audi Models.pdf


Towing Guide - Audi models.pdf


MAIN SECTIONS


6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi Q5 2017 .......4


7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 .......121


8-speed automatic gearbox 0D5 - Audi A4 2015 Audi A4 Avant 2015 Audi A5 2016 Audi Q5 2017 .......234


Air conditioner with refrigerant R134a - Audi Models.......364


Air conditioners with refrigerant R1234yf - General information - Audi models.......737


Auxiliary_supplementary heater - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 .......1013


Electrical Equipment General Information - Audi Models.......1176


Fitting instructions, retrofitting key-operated switch to deactivate airbag on front passenger side - Audi Models.......1358


69 Passenger protection.......1362


1 Overview of retrofitting options.......1362


2 Notes and overview of components.......1363


2.1 General information.......1363


2.2 Overview of components.......1364


2.2.1 Notes on overview of components.......1364


2.2.2 Audi A3 1997 from week 27/1999 onwards.......1364


2.2.3 Audi A3 2004 (including Audi A3 Sportback).......1364


2.2.4 Audi A4 1995 from chassis no. 8DXA 200 001 onwards.......1365


2.2.5 Audi A4 2001 up to week35/2004 (including Audi S4).......1365


2.2.6 Audi A4 2001 from week36/2004 onwards (including Audi S4).......1366


2.2.7 Audi A6 1998 from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine).......1366


2.2.8 Audi A6 2005.......1367


3 Deactivating/activating airbag on front passenger side (Audi A2 2001).......1369


4 Retrofitting key-operated switch (Audi A3 1997 from week 27/1999 onwards).......1370


4.1 Removing glove box.......1370


4.2 Installing key-operated switch.......1371


4.3 Installing new glove box.......1372


4.4 Installing warning lamp for airbag deactivated on front passenger side.......1373


4.4.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1373


4.4.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1374


5 Retrofitting key-operated switch (Audi A3 2004 including Audi A3 Sportback and Audi A3 Cabriolet 2008 ).......1375


5.1 Removing and installing glove box.......1375


5.2 Converting glove box.......1377


5.3 Routing and securing glove box wiring harness.......1378


5.4 Installing key-operated switch.......1378


5.5 Installing warning lamp for airbag deactivated on front passenger side.......1379


5.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1379


5.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/2004).......1380


5.5.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week23/2004 onwards).......1381


6 Retrofitting key-operated switch (Audi A4 1995 from chassis no. 8DXA 200 001 onwards).......1385


6.1 Removing glove box.......1386


6.2 Converting glove box.......1387


6.3 Installing key-operated switch.......1387


6.4 Installing glove box.......1387


6.5 Installing warning lamp for airbag deactivated on front passenger side.......1389


6.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1389


6.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1389


7 Retrofitting key-operated switch (Audi A4 2001 up to week35/2004 including Audi S4 and Audi S4 Cabriolet).......1391


7.1 Removing glove box.......1391


7.2 Converting glove box.......1393


7.3 Installing key-operated switch.......1393


7.4 Retrofitting wiring harness.......1394


7.5 Installing glove box.......1394


7.6 Installing warning lamp for airbag deactivated on front passenger side.......1395


7.6.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003).......1395


7.6.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/2003).......1397


7.6.3 Installing warning lamp for airbag deactivated on front passenger side -K145- (from approx. week45/2003 onwards).......1398


8 Retrofitting key-operated switch (Audi A4 2001 from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet).......1401


8.1 Removing glove box.......1401


8.2 Converting glove box.......1403


8.3 Installing key-operated switch.......1403


8.4 Retrofitting wiring harness.......1403


8.5 Installing glove box.......1403


8.6 Installing warning lamp for airbag deactivated on front passenger side.......1405


8.6.1 Installing warning lamp for airbag deactivated on front passenger side -K145-.......1405


9 Retrofitting wiring harnesses 8E1970XXX (Audi A4 2001).......1407


9.1 Notes on and preparation for retrofitting wiring harnesses (8E1970XXX).......1407


9.2 Routing wiring harnesses (8E1970XXX).......1408


9.3 Connecting wiring harnesses 8E1970XXX to multi-pin connector for airbag control unit -J234-.......1412


9.4 Assembly work, coding airbag control unit -J234- and interrogating fault memories of control units.......1417


10 Retrofitting key-operated switch (Audi A4 Cabriolet 2003 ).......1419


11 Retrofitting key-operated switch (Audi A6 1998 from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engine).......1420


11.1 Removing glove box.......1421


11.2 Converting glove box.......1421


11.3 Installing key-operated switch.......1422


11.4 Installing glove box.......1422


11.5 Installing warning lamp for airbag deactivated on front passenger side.......1424


11.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1424


11.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1424


12 Retrofitting key-operated switch (Audi A6 2005).......1426


12.1 Removing glove box.......1426


12.2 Converting glove box.......1428


12.3 Installing glove box.......1430


12.4 Installing warning lamp for airbag deactivated on front passenger side.......1431


12.4.1 Removing centre vent trim panel without warning lamp for airbag deactivated on front passenger side.......1431


12.4.2 Installing centre vent trim panel with warning lamp for airbag deactivated on front passenger side.......1433


13 Retrofitting key-operated switch (Audi A8 1994 , gradual introduction from approx. week 41/1998 onwards, with front and side or front and curtain airbag).......1435


13.1 Removing glove box.......1435


13.2 Converting glove box.......1436


13.3 Installing key-operated switch.......1437


13.4 Installing glove box.......1438


13.5 Installing warning lamp for airbag deactivated on front passenger side.......1439


13.5.1 Removing front interior light -W1- without warning lamp for airbag deactivated on front passenger side.......1439


13.5.2 Installing front interior light -W1- with warning lamp for airbag deactivated on front passenger side.......1440


14 Retrofitting key-operated switch (Audi A8 2003 ).......1441


14.1 Removing glove box.......1441


14.2 Converting glove box.......1444


14.3 Installing key-operated switch.......1444


14.4 Installing glove box.......1444


14.5 Installing warning lamp for airbag deactivated on front passenger side.......1445


14.5.1 Removing trim panel with switch module (right-side) without warning lamp for airbag deactivated on front passenger side.......1445


14.6 Installing trim panel with switch module (right-side) with warning lamp for airbag deactivated on front passenger side.......1446


15 Retrofitting key-operated switch (Audi TT 1999, Coup/Roadster).......1447


16 Coding airbag control unit -J234-.......1448


17 Adapting airbag control unit -J234- (Audi A6 2005).......1449


Fitting instructions- radio communication systems.......1450


Fluid Capacity Tables - All Audi 2017 .......1504


General InformationBody Repairs, General Body Repairs - Audi Models.......1531


1 General notes.......1537


1.1 Diagnosis of accident vehicles.......1537


1.2 General notes on body repairs.......1537


1.3 Condition in which body and/or individual parts must be delivered to paintshop.......1537


1.4 Straightening.......1537


1.5 Separating cuts.......1538


1.6 Body sub-parts and part sections.......1538


1.7 Original joint.......1538


1.8 Galvanised body parts.......1538


1.9 Removing remaining material.......1538


1.10 New parts.......1538


1.11 Replacement parts.......1539


2 Safety notes.......1540


2.1 Removing components.......1540


2.2 Battery, welding operations.......1540


2.3 Electronic control units.......1540


2.4 Procedure for electronic control units following accident repairs.......1540


2.5 Paintwork, glass, upholstery, trim panels.......1540


2.6 Fuel tank and fuel pipes.......1540


2.7 Air conditioner.......1541


2.8 Airbag system.......1541


2.9 Checking seat belts.......1542


2.10 Working on vehicles with belt tensioners.......1542


2.11 Cutting, straightening and/or dent removal work on vehicles with airbag.......1543


2.12 Removing seats with side airbag.......1543


3 Anti-corrosion measures.......1544


3.1 Anti-corrosion protection.......1544


3.2 Long-term body protection.......1544


3.3 Notes on warranty.......1544


3.4 Electrolytic galvanisation.......1544


3.5 Hot-dip galvanisation.......1545


4 Notes on disposal.......1546


4.1 Active environmental protection at the factory.......1546


4.2 Recycling means:.......1546


4.3 The basic rules for environmental protection are:.......1546


4.4 Recycling.......1546


4.5 Plastics.......1547


4.6 Disposal.......1548


4.7 Airbag.......1549


4.8 Protection against contact corrosion.......1550


5 Expanded foam inserts.......1551


6 Explanation of symbols.......1552


6.1 Symbols for welding operations.......1552


6.2 Symbols for work procedures.......1552


6.3 Cavity sealing.......1553


7 Body - Bonded joints.......1554


8 Sheet steel repairs.......1557


8.1 Extra-high-strength body panels.......1557


8.2 Galvanised body parts.......1558


8.3 Joining techniques.......1559


8.4 Joining techniques.......1560


9 Plastic repair techniques.......1562


9.1 Plastic repair set.......1562


9.2 Repairing dents.......1563


9.3 Repairing scratches.......1565


9.4 Repairing cracks and tears (up to a length of 100 mm).......1566


9.5 Repairing holes (up to 30 mm diameter).......1567


9.6 Plastic repairs (glass fibre materials).......1568


10 Glass repairs.......1571


10.1 Repairing windscreens.......1571


10.2 Requirements.......1571


10.3 Special tools.......1572


10.4 Description of repair work.......1573


11 Aluminium .......1576


11.1 Aluminium repairs.......1576


11.2 Surface treatment.......1576


11.3 Removing dents.......1576


12 The Audi Space Frame concept.......1578


13 Contact corrosion.......1579


14 Threads.......1580


15 Studs.......1581


16 Paintwork.......1582


17 Replacement parts.......1583


18 Safety notes.......1584


19 Surface treatment.......1585


20 Cutting.......1586


21 Removing dents.......1587


22 Re-forming.......1588


23 Temperature monitoring during heating.......1589


24 Flanging.......1590


25 Welding repairs.......1591


26 Extruded section.......1592


27 Sheet metal panel.......1593


28 Plug welding.......1594


29 Welding aluminium.......1595


30 Checking weld seams and aluminium node castings.......1596


31 Laser weld seam.......1597


32 Overview of rivets and tools.......1598


33 Riveting repairs.......1599


34 Clinching.......1600


35 Solid rivet.......1601


36 Pop rivet.......1602


37 Fitting solid rivets.......1603


38 Fitting punch rivets.......1604


39 Fitting pop rivets.......1605


40 Incorrect riveting.......1606


41 Joddling.......1608


42 Placing additional thickness of same material behind joint.......1609


43 Filling separating cuts.......1610


44 Bonded joint.......1611


45 Inaccessible rivets.......1613


46 Explanation of symbols.......1614


47 Explanation of symbols for riveting operations.......1615


48 Explanation of symbols.......1616


49 Cavity sealing.......1617


Heating, air conditioning - Audi A4 2015 , Audi A4 Avant 2015 , Audi A4 China 2016 , Audi A4 allroad quattro 2016 , Audi A5 2016 , Audi Q5 2017 , Audi Q5 China 2019 .......1618


Maintenance Intervals - All 2000 .......1956


Radio Installation Instructions - Audi Models.......2198


Rear final drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2, 09R - A4,A4 Avant 2015,A4 China,A4 allroad quattro 2016,A5 2016, A6,A6 China 2019,A7 Sportback 2018,A8 2018, Q5 2017,Q5 China 2019, Q7 2016,Q8 2018 .......2247


Refrigerant R134a Servicing - Audi Models.......2459


Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CL, 0CK, 0DN, 0DP, 0HL - Q5 2008 , Q5 2017 ,Q5 China 2019 .......2868


Servicing 4-cyl. TDI engine, common rail (EA 288 Gen. I) - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2019 , Audi Q5 2017 .......2999


Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III).......3249


Servicing 4-cylinder engine, 2.0 ltr. 4-valve TFSI (EA888, Gen. III B cycle) - A4 2015 , A4 China 2016 , A5 2016 , A6 2019 , A6 China 2019 , Q5 China 2019 .......3555


Servicing 6-cyl. engine, 2.9l., 3.0l. 4-valve TFSI EA 839 - A4 2015 , A5 2016 , A6 2019 , A6 China 2019 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q5 China 2019 , Audi Q7 2016 , Q8 2018 .......3837


Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. I) - A4 2015 , A4 Avant 2015 , A5 2016 , A6 2011 , A6 2019 , A7 Sportback 2011 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q7 2016 , Q8 2018 .......4189


Servicing 6-cylinder TDI engine, common rail (EA 897 Gen. II) - A4 2015 , A5 2016 , A6 2019 , A7 Sportback 2018 , A8 2018 , Q5 2017 , Q7 2016 , Q8 2018 .......4503


Servicing 6-speed manual gearbox 0CS, 0DJ, 0CX - Audi A4 2015 , Audi A4 Avant 2015 , Audi A5 2016 , Audi A6 2011 , Audi A6 China 2012 , Audi Q5 2017 .......4837


Servicing 7-speed dual clutch gearbox 0CJ,0CL,0CK,0DN,0DP,0HL - A4,A4 Avant,A4 China,A4 allroad quattro 2015,A5 2016,A6,A6 Avant,A6 China 2012 2011-2019,A7 Sportback,Sportback USA 2011-2018,Q5 2008-2017,Q5 China 2019 .......5071


Servicing 8-speed automatic gearbox - A4 2008-2015-2016 ,A5 Cabriolet 2009 ,A5 Coup 2008,A6,A6 China 2011-2019 ,A7 Sportback 2011-2018 ,A8 2010,A8,A8 China 2018,Q5 2008-2017,Q5 China 2010 ,Q7 2016.......5198


Servicing 8-speed automatic transmission - A4 2008-2015, A5 2016, A5 Cabriolet 2009, A5 Coup 2008, A6, A6 China 2011-2019, A7 Sportback 2011-2018, A8,A8 China 2010-2018, Q5 2008, Q5, Q5 China 2017, Q7 2016 .......5273


Specifications for testing the braking force (accordingto German legislation) - Audi models.......5348


Towing Guide - Audi models.......5354


Trailer Operation Guide - Audi models.......5421


Using the Evaporative Emissions Tester - Audi 2014 .......5480


Wheel & Tire General Information - Audi Models.......5501


Wheels and tyres - Audi Models.......5642


44 Wheels, tyres, vehicle geometry.......5648


1 Fitting wheels / tyres / tyre pressure monitor.......5648


1.1 General information on wheels and tyres.......5648


1.2 Exploded view of components for light alloy wheels.......5648


1.3 Exploded view of components for PAX run-flat tyres.......5650


1.4 Instructions for changing/fitting wheels.......5651


1.5 Tightening torques for wheel bolts.......5656


1.6 Removing and fitting run-flat tyres.......5657


1.7 Safety notes for run-flat tyres.......5657


1.8 Conditions for fitting run-flat tyres.......5657


1.9 Unseating run-flat tyres.......5659


1.10 Removing run-flat tyres.......5659


1.11 Fitting run-flat tyres.......5661


1.12 Exploded view of tyre pressure monitor.......5662


1.13 Changing a tyre.......5664


1.14 Removing and installing metal valve body.......5665


1.15 Wheel electronics (TPM) - Beru system .......5667


1.16 Wheel electronics (TPM) - Siemens system.......5668

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