Caterpillar C0.5 C0.7 C1.1 3011C C1.5 3013C C1.6 C2.2 3024C 3024CT Engine Workshop Manual PDF - MCAT3011C3024C.zip & MCATC0.5C1.2IND.zip & MCATC1.1C2.2IND.zip & MCATC1.7C2.2IND.zip
Full service and repair documentation, complete with electrical wiring diagrams, covering the Caterpillar C0.5, C0.7, C1.1, 3011C, C1.5, 3013C, C1.6, C2.2, 3024C, and 3024CT engines. Inside, you'll find every technical detail needed to service, troubleshoot, fix, and overhaul these engines just like a seasoned professional technician would.
This Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6, C2.2/3024C/3024CT engines workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,991 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
KENR6227 - Specifications (C0.5 , C0.7 , C1.1 , C1.5 , C1.6 and C2.2 Industrial Engines).pdf
KENR6228 - Systems Operation (C0.5, C0.7, C1.1, C1.5, C1.6 and C2.2 Industrial Engines).pdf
KENR6228 - Troubleshooting (C0.5, C0.7, C1.1, C1.5, C1.6 and C2.2 Industrial Engines).pdf
KENR6229 - Disassembly and Assembly (C0.5, C0.7, C1.1, C1.5, C1.6 and and C2.2 Industrial Engines).pdf
KENR6947 - Systems Operation (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR6947 - Testing & Adjusting (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines).pdf
RENR2422 - Specifications (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2423 - Systems Operation (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2423 - Troubleshooting (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2424 - Disassembly & Assembly (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
SENR5004 - Specifications (3024C Engine for Caterpillar Built Machines).pdf
SENR5005 - Systems Operation (3024C & C1.1 Engines for Caterpillar Built Machines).pdf
SENR5005 - Testing & Adjusting (3024C & C1.1 Engines for Caterpillar Built Machines).pdf
SENR5006 - Disassembly & Assembly (3024C Engine for Caterpillar Built Machines).pdf
MAIN SECTIONS
KENR6227 - Specifications (C0.5 , C0.7 , C1.1 , C1.5 , C1.6 and C2.2 Industrial Engines)........1
Alternator and Regulator........3
Belt Tension Chart........6
Camshaft........8
Connecting Rod Bearing Journal........12
Connecting Rod........15
Coolant Temperature Switch........18
Crankshaft Pulley........20
Crankshaft........22
Cylinder Block........27
Cylinder Head Valves........30
Cylinder Head........36
Electric Starting Motor........42
Engine Design........45
Engine Lifting Bracket........53
Engine Oil Filter........54
Engine Oil Lines........56
Engine Oil Pan........58
Engine Oil Pressure Switch........61
Engine Oil Pump........64
Engine Oil Relief Valve........68
Exhaust Manifold........70
Fan Drive........72
Flywheel Housing........74
Flywheel........76
Fuel Injection Lines........78
Fuel Injection Nozzles........81
Fuel Injection Pump........83
Fuel Shutoff Solenoid........86
Fuel Transfer Pump........88
Gear Group (Front)........90
Glow Plugs........94
Housing (Front)........96
Lifter Group........99
Main Bearing Journal........101
Piston and Rings........103
Rocker Shaft........110
Valve Mechanism Cover........114
Water Temperature Regulator........116
KENR6228 - Systems Operation (C0.5, C0.7, C1.1, C1.5, C1.6 and C2.2 Industrial Engines)........121
Air Inlet and Exhaust System........122
Basic Engine........127
Cooling System........130
Electrical System........132
Electrical System.pdf.merge_part........144
Engine Design........156
Fuel System........164
General Information........175
Lubrication System........181
KENR6228 - Troubleshooting (C0.5, C0.7, C1.1, C1.5, C1.6 and C2.2 Industrial Engines)........184
KENR6229 - Disassembly and Assembly (C0.5, C0.7, C1.1, C1.5, C1.6 and and C2.2 Industrial Engines)........226
Alternator - Remove and Install - 14 Amp and 15 Amp Alternators........229
Alternator - Remove and Install - 40 Amp Alternator........232
Alternator - Remove and Install - 55 Amp Alternator........235
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators........238
Bearing Clearance - Check........242
Camshaft - Assemble........245
Camshaft - Disassemble........247
Camshaft - Install........249
Camshaft - Remove........253
Connecting Rod Bearings - Install - Connecting rods in position........257
Connecting Rod Bearings - Remove - Connecting rods in position........260
Coolant Temperature Switch - Remove and Install - C0.5 and C0.7 Engines........262
Coolant Temperature Switch - Remove and Install - C1.1, C1.5, C1.6 and C2.2 Engines........265
Crankcase Breather - Remove and Install - Naturally Aspirated Engines........268
Crankcase Breather - Remove and Install - Turbocharged Engines........273
Crankshaft - Install........278
Crankshaft - Remove........282
Crankshaft Front Seal - Remove and Install........285
Crankshaft Main Bearings - Install........289
Crankshaft Main Bearings - Remove........293
Crankshaft Pulley - Remove and Install........297
Crankshaft Rear Seal - Remove and Install........300
Crankshaft Wear Sleeve (Rear) - Remove and Install........304
Cylinder Head - Install........310
Cylinder Head - Remove........317
Electric Starting Motor - Remove and Install........322
Engine Oil Cooler - Remove and Install........325
Engine Oil Line - Remove and Install........328
Engine Oil Pan - Remove and Install........333
Engine Oil Pressure Switch - Remove and Install........336
Engine Oil Pump - Install........341
Engine Oil Pump - Remove........347
Engine Oil Relief Valve - Remove and Install........351
Exhaust Manifold - Remove and Install........354
Fan - Remove and Install........357
Flywheel - Install........359
Flywheel - Remove........363
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate........366
Flywheel Housing - Remove and Install........371
Fuel Filter Base - Remove and Install - C0.5 and C0.7 Engines........374
Fuel Filter Base - Remove and Install - C1.1, C1.5, C1.6 and C2.2 Engines........377
Fuel Injection Lines - Remove and Install........381
Fuel Injection Pump - Remove and Install........388
Fuel Injector - Remove and Install........394
Fuel Shutoff Solenoid - Remove and Install........398
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump........401
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump........404
Glow Plugs - Remove and Install........408
Housing (Front) - Assemble........411
Housing (Front) - Disassemble........419
Housing (Front) - Install........425
Housing (Front) - Remove........428
Inlet and Exhaust Valve Springs - Remove and Install........431
Inlet and Exhaust Valves - Remove and Install........437
Lifter Group - Remove and Install........445
Pistons and Connecting Rods - Assemble........448
Pistons and Connecting Rods - Disassemble........453
Pistons and Connecting Rods - Install........459
Pistons and Connecting Rods - Remove........462
Rocker Shaft - Assemble - C0.5, C0.7, C1.1 and C1.6 Engines........465
Rocker Shaft - Assemble - C1.5 and C2.2 Engines........468
Rocker Shaft - Disassemble - C0.5, C0.7, C1.1 and C1.6 Engines........471
Rocker Shaft - Disassemble - C1.5 and C2.2 Engines........474
Rocker Shaft and Pushrod - Install........477
Rocker Shaft and Pushrod - Remove........480
Turbocharger - Remove and Install........483
V-Belts - Remove and Install........489
Valve Mechanism Cover - Remove and Install........492
Water Pump - Remove and Install - C1.1 and C1.6 Engines........497
Water Temperature Regulator - Remove and Install - C0.5 and C0.7 Engines........511
Water Temperature Regulator - Remove and Install - C1.1, C1.5, C1.6 and C2.2 Engines........515
Water Temperature Regulator Housing - Remove and Install........518
KENR6947 - Systems Operation (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)........521
General Information........522
Fuel System........527
Air Inlet and Exhaust System........538
Lubrication System........543
Cooling System........546
Basic Engine........548
Electrical System........551
KENR6947 - Testing & Adjusting (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)........563
Troubleshooting........565
Fuel System - Inspect........607
Air in Fuel - Test........609
Engine Speed - Check........612
Finding Top Center Position for No. 1 Piston........614
Fuel Injection Timing - Check........616
Fuel Transfer Pump - Test........618
Fuel Injector - Test........620
Fuel Quality - Test........628
Fuel System - Prime........630
Fuel System Pressure - Test........632
Gear Group (Front) - Time........635
Governor - Adjust........637
Air Inlet and Exhaust System - Inspect........657
Wastegate - Test........659
Exhaust Temperature - Test........661
Engine Crankcase Pressure (Blowby) - Test........662
Compression - Test........664
Engine Valve Lash - Inspect_Adjust........667
Valve Depth - Inspect........673
Valve Guide - Inspect........676
Engine Oil Pressure - Test........678
Engine Oil Pump - Inspect........680
Excessive Bearing Wear - Inspect........684
Excessive Engine Oil Consumption - Inspect........685
Cooling System - Check - Overheating........686
Cooling System - Inspect........689
Cooling System - Test........690
Water Temperature Regulator - Test........698
Water Pump - Inspect........699
Piston Ring Groove - Inspect........701
Connecting Rod - Inspect........704
Connecting Rod Bearings - Inspect........706
Main Bearings - Inspect........707
Cylinder Block - Inspect........708
Cylinder Head - Inspect........710
Piston Height - Inspect........714
Flywheel - Inspect........717
Flywheel Housing - Inspect........720
Gear Group - Inspect........723
Alternator - Test........725
Battery - Test........727
Charging System - Test........728
Coolant Temperature Switch - Test........729
Electric Starting System - Test........730
Engine Oil Pressure Switch - Test........731
Fuel Shutoff Solenoid - Test........732
Glow Plugs - Test........734
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines)........736
Fuel Filter Base - Remove and Install........739
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump........742
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump........745
Fuel Injection Lines - Remove and Install........749
Fuel Shutoff Solenoid - Remove and Install........755
Fuel Injection Pump - Remove and Install........758
Fuel Injector - Remove and Install........764
Turbocharger - Remove and Install........767
Exhaust Manifold - Remove and Install........773
Inlet and Exhaust Valve Springs - Remove and Install........776
Inlet and Exhaust Valves - Remove and Install........782
Engine Oil Line - Remove and Install........790
Engine Oil Cooler - Remove and Install........795
Engine Oil Relief Valve - Remove and Install........798
Engine Oil Pump - Remove........801
Engine Oil Pump - Install........805
Water Pump - Remove and Install - C1.5 and C2.2 Engines........811
Water Temperature Regulator Housing - Remove and Install........817
Water Temperature Regulator - Remove and Install........820
Flywheel - Remove........823
Flywheel - Install........826
Crankshaft Rear Seal - Remove and Install........830
Crankshaft Wear Sleeve (Rear) - Remove and Install........834
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate........840
Flywheel Housing - Remove and Install........845
Crankshaft Pulley - Remove and Install........848
Crankshaft Front Seal - Remove and Install........851
Housing (Front) - Remove........855
Housing (Front) - Disassemble........858
Housing (Front) - Assemble........864
Housing (Front) - Install........872
Crankcase Breather - Remove and Install - Turbocharged Engines........875
Crankcase Breather - Remove and Install - Naturally Aspirated Engines........880
Valve Mechanism Cover - Remove and Install........885
Rocker Shaft and Pushrod - Remove........890
Rocker Shaft - Disassemble - C1.5 and C2.2 Engines........893
Rocker Shaft - Assemble - C1.5 and C2.2 Engines........896
Rocker Shaft and Pushrod - Install........899
Cylinder Head - Remove........902
Cylinder Head - Install........908
Lifter Group - Remove and Install........920
Camshaft - Remove........923
Camshaft - Disassemble........927
Camshaft - Assemble........929
Camshaft - Install........931
Engine Oil Pan - Remove and Install........935
Pistons and Connecting Rods - Remove........938
Pistons and Connecting Rods - Disassemble........941
Pistons and Connecting Rods - Assemble........947
Pistons and Connecting Rods - Install........952
Connecting Rod Bearings - Remove - Connecting rods in position........955
Connecting Rod Bearings - Install - Connecting rods in position........957
Crankshaft Main Bearings - Remove........960
Crankshaft Main Bearings - Install........964
Crankshaft - Remove........968
Crankshaft - Install........971
Bearing Clearance - Check........975
Coolant Temperature Switch - Remove and Install........978
Engine Oil Pressure Switch - Remove and Install........981
Glow Plugs - Remove and Install........986
V-Belts - Remove and Install........989
Fan - Remove and Install........992
Alternator - Remove and Install - 55 Amp Alternator........994
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators........997
Electric Starting Motor - Remove and Install........1001
RENR2422 - Specifications (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines)........1004
Alternator and Regulator........1006
Belt Tension Chart........1008
Camshaft........1010
Connecting Rod Bearing Journal........1013
Connecting Rod........1015
Coolant Temperature Switch........1018
Crankshaft Pulley........1019
Crankshaft........1020
Cylinder Block........1024
Cylinder Head Valves........1026
Cylinder Head........1032
Electric Starting Motor........1038
Engine Design........1041
Engine Lifting Bracket........1049
Engine Oil Filter........1050
Engine Oil Lines........1051
Engine Oil Pan........1053
Engine Oil Pressure Switch........1055
Engine Oil Pump........1057
Engine Oil Relief Valve........1061
Exhaust Manifold........1063
Fan Drive........1064
Flywheel Housing........1066