John Deere 444H 544H Loaders TC44H TC54H Tool Carriers Workshop Repair Service Manual TM1605 PDF - MJODTM1605.zip
Full service and repair documentation for the John Deere 444H and 544H Loaders plus the TC44H and TC54H Tool Carriers, containing everything needed to maintain, fix, and service these machines the way a professional technician would.
The John Deere 444H, 544H Loaders & TC44H, TC54H Tool Carriers workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1605 - John Deere 444H, 544H Loader and TC44H, TC54H Tool Carrier Technical Manual - Repair.PDF
TM1605 - John Deere 444H, 544H Loader and TC44H, TC54H Tool Carrier Technical Manual - Repair.EPUB
Total Pages: 531 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
00 - General Information
444H Specifications_{4133}.pdf
544H Specifications_{4157}.pdf
Additional Metric Cap Screw Torque Values_{4239}.pdf
Alternative and Synthetic Lubricants_{4409}.pdf
Avoid Harmful Asbestos Dust_{4101}.pdf
Avoid Heating Near Pressurized Fluid Lines_{4043}.pdf
Avoid High-Pressure Fluids_{3935}.pdf
Check Oil Lines And Fittings_{4252}.pdf
Diesel Engine Oil_{4352}.pdf
Diesel Fuel_{4323}.pdf
Diesel Fuel Storage_{4341}.pdf
Dispose of Waste Properly_{4120}.pdf
Drain and Refill Capacities-444H_{4138}.pdf
Drain and Refill Capacities-544H_{4202}.pdf
Drain and Refill Capacities-TC44H_{4150}.pdf
Drain and Refill Capacities-TC54H_{4214}.pdf
Fuel Tank_{4346}.pdf
Grease_{4404}.pdf
Handle Chemical Products Safely_{3928}.pdf
Handle Fluids Safely-Avoid Fires_{3903}.pdf
Hardware Torque Specifications_{4220}.pdf
Illuminate Work Area Safely_{4018}.pdf
Keep ROPS Installed Properly_{4049}.pdf
Live With Safety_{4126}.pdf
Low Sulfur Diesel Fuel Conditioner_{4335}.pdf
Lubricant Storage_{4415}.pdf
Lubricity of Diesel Fuels_{4329}.pdf
Metric Bolt and Cap Screw Torque Values_{4232}.pdf
Mixing of Lubricants_{4421}.pdf
Park Machine Safely_{3941}.pdf
Practice Safe Maintenance_{4108}.pdf
Prepare for Emergencies_{3916}.pdf
Prevent Acid Burns_{3922}.pdf
Prevent Battery Explosions_{3910}.pdf
Remove Paint Before Welding or Heating_{4037}.pdf
Replace Safety Signs_{4025}.pdf
ROPS Torque Specifications_{4226}.pdf
Service Machines Safely_{4006}.pdf
Service Recommendations For Flat Face O-Ring Seal Fittings_{4305}.pdf
Service Recommendations For Inch Series Four Bolt Flange Fittings_{4318}.pdf
Service Recommendations for Metric Series Four Bolt Flange Fitting_{4311}.pdf
Service Recommendations for O-Ring Boss Fittings_{4258}.pdf
Service Tires Safely_{4055}.pdf
Support Machine Properly_{3948}.pdf
TC44H Specifications_{4145}.pdf
TC54H Specifications_{4208}.pdf
Transmission, Hydraulic System, Park Brake, and Differential Oil_{4358}.pdf
Unified Inch Bolt and Cap Screw Torque Values_{4245}.pdf
Use Proper Lifting Equipment_{4031}.pdf
Use Proper Tools_{4114}.pdf
Wear Protective Clothing_{3954}.pdf
Work in Clean Area_{4000}.pdf
Work In Ventilated Area_{4012}.pdf
01 - Wheels
Install Tire_{4452}.pdf
Remove and Install Wheel_{4439}.pdf
Remove Tire_{4446}.pdf
Service Equipment and Tools_{4427}.pdf
Specifications_{4432}.pdf
02 - Axles and Suspension Systems
Axle Disconnect Input Shaft, Cross-Sectional View_{1550}.pdf
Axle Oil Coolers-Exploded View_{1938}.pdf
Axle Recirculation System_{1926}.pdf
Axle Recirculation System With Optional Oil Coolers_{1931}.pdf
Disassemble and Assemble Axle Oscillating Supports_{4538}.pdf
Disassemble and Assemble Front Axle Oil Cooler_{1950}.pdf
Disassemble, Inspect, and Assemble Axle Disconnect Input Shaft_{1605}.pdf
Disassemble, Inspect, and Assemble Universal Joint Drive Shaft_{4556}.pdf
Install Rear Axle and Differential_{4532}.pdf
John Deere TeamMate342204242 III Axles-Use CTM150_{1521}.pdf
John Deere TeamMate342204242 III Axles-Use CTM150_{4458}.pdf
Remove and Install Axle Disconnect Input Shaft_{1555}.pdf
Remove and Install Differential Lock Solenoid Valve_{1919}.pdf
Remove and Install Front Axle and Differential_{4518}.pdf
Remove and Install Front Axle Oil Cooler_{1944}.pdf
Remove and Install Rear Axle Oil Cooler_{1956}.pdf
Remove and Install Universal Joint and Drive Shaft_{4550}.pdf
Remove Rear Axle and Differential_{4526}.pdf
Service Equipment and Tools_{1538}.pdf
Service Equipment and Tools_{4504}.pdf
Specifications_{1543}.pdf
Specifications_{1913}.pdf
Specifications_{4510}.pdf
Specifications_{4544}.pdf
03 - Transmission
0300 - Removal & Installlation
Essential Tools_{2002}.pdf
Remove and Install Transmission_{2020}.pdf
Service Equipment and Tools_{2008}.pdf
Specifications_{2014}.pdf
0350 - Gears, Shifts, Bearings, and Powershift Clutches
Assemble Clutch Pack K1, K2, and K3_{2208}.pdf
Assemble Clutch Pack K4_{2227}.pdf
Assemble Clutch Pack KV and KR_{2148}.pdf
Assemble Input Shaft_{2240}.pdf
Disassemble Clutch Pack K1, K2, and K3_{2156}.pdf
Disassemble Clutch Pack K4_{2215}.pdf
Disassemble Clutch Pack KV and KR_{2137}.pdf
Disassemble Input Shaft_{2233}.pdf
Essential Tools_{2033}.pdf
Install Clutches, Input and Output Shafts_{2129}.pdf
Install Torque Converter And Housing_{2106}.pdf
Other Material_{2044}.pdf
Remove Clutches, Input and Output Shafts_{2116}.pdf
Remove Torque Converter And Housing_{2059}.pdf
Service Equipment and Tools_{2038}.pdf
Specifications_{2050}.pdf
0360 - Hydraulic System
Assemble Transmission Control Valve_{2344}.pdf
Disassemble Transmission Control Valve_{2334}.pdf
Install Transmission Hydraulic Control Valve_{2321}.pdf
Install Transmission Pump_{2308}.pdf
Remove and Install Converter Minimum Pressure Regulator Valve_{2300}.pdf
Remove, Disassemble and Install Converter Relief Valve_{2351}.pdf
Remove Transmission Hydraulic Control Valve_{2314}.pdf
Remove Transmission Pump_{2254}.pdf
Replace Oil Pipes and Tubes_{2358}.pdf
Specifications_{2246}.pdf
Transmission Hydraulic Control Valve Cross Section View_{2327}.pdf
0399 - Dealer Fabricated Tools
DFT1148 Pre-Load Clutch Pack Compression Ring Tool_{2403}.pdf
DFT1149 Pre-Load Clutch Pack Compression Ring Tool_{2409}.pdf
04 - Engine
PowerTech302256 4.5 L (4045) and 6.8 L (6068) John Deere Engines-Use CTM104_{2415}.pdf
Remove and Install Engine_{2437}.pdf
Service Equipment and Tools_{2421}.pdf
Specifications_{2426}.pdf
05 - Engine Auxiliary Systems
Adjust Slow and Fast Idle_{2610}.pdf
Adjust Speed Control Linkage_{2604}.pdf
Air Intake System Leakage Test_{2706}.pdf
Bleed Fuel System_{2743}.pdf
Clean Dusty Primary Element_{2648}.pdf
Clean Oily or Sooty Primary Element_{2654}.pdf
Disassemble and Assemble Radiator and Oil Cooler_{2541}.pdf
Essential Tools_{2617}.pdf
Inspect Element_{2700}.pdf
Other Material_{2443}.pdf
Remove and Install Air Cleaner_{2635}.pdf
Remove and Install Air Filter Elements_{2642}.pdf
Remove and Install Engine Coolant_{2503}.pdf
Remove and Install Fan and Fan Drive_{2528}.pdf
Remove and Install Fan Belt_{2515}.pdf
Remove and Install Fluid Starting Aid Assembly_{2456}.pdf
Remove and Install Fuel Tank_{2730}.pdf
Remove and Install Muffler_{2718}.pdf
Remove and Install Primary Fuel Filter (Water Separator)_{2737}.pdf
Remove and Install Radiator and Oil Cooler_{2534}.pdf
Remove and Install Speed Control Linkage_{2558}.pdf
Serpentine Belt Routing_{2521}.pdf
Service Equipment and Tools_{2546}.pdf
Service Equipment and Tools_{2622}.pdf
Specifications_{2449}.pdf
Specifications_{2508}.pdf
Specifications_{2552}.pdf
Specifications_{2628}.pdf
Specifications_{2712}.pdf
Specifications_{2724}.pdf
07 - Dampener Drive
Remove and Install Dampener_{2754}.pdf
Specifications_{2749}.pdf
09 - Steering System
Disassemble and Assemble Steering Cylinder_{2847}.pdf
Loader Start-Up Procedure (Steering Cylinder-120 Series)_{2853}.pdf
Loader Start-Up Procedure (Steering Cylinder)_{2835}.pdf
Other Material_{2806}.pdf
Remove and Install Steering Column_{2824}.pdf
Remove and Install Steering Cylinder Bushings_{2842}.pdf
Remove and Install Steering Cylinders_{2830}.pdf
Remove and Install Steering Valve_{2818}.pdf
Service Equipment and Tools_{2800}.pdf
Specifications_{2812}.pdf
10 - Service Brakes
Inspect External Service Brakes_{2911}.pdf
Remove and Install Brake Accumulator_{2936}.pdf
Remove and Install Brake Assembly_{2917}.pdf
Remove and Install Brake Valve_{2930}.pdf
Service Equipment and Tools_{2859}.pdf
Specifications_{2905}.pdf
Specifications_{2923}.pdf
11 - Park Brake
Disassemble and Assemble Park Brake_{3010}.pdf
Other Material_{2950}.pdf
Remove and Install Park Brake_{3002}.pdf
Remove and Install Park Brake Pressure Switch_{3029}.pdf
Remove and Install Park Brake Release Solenoid Valve_{3023}.pdf
Service Equipment and Tools_{2944}.pdf
Specifications_{2956}.pdf
Specifications_{3016}.pdf
16 - Electrical System
1671 - Batteries, Support & Cables
Battery Charging Procedure_{3055}.pdf
Check Battery Electrolyte Level and Terminals_{3049}.pdf
Procedure for Testing Batteries_{3108}.pdf
Remove and Install Batteries_{3114}.pdf
Remove and Install Manual Battery Disconnect Switch_{3120}.pdf
Service Batteries Carefully_{3041}.pdf
Specifications_{3035}.pdf
Using Booster Batteries-24 Volt System_{3101}.pdf
1672 - Alternator, Regulator& Charging System Wiring
Bosch Alternator Repair-Use CTM77_{3126}.pdf
Remove and Install Alternator_{3133}.pdf
Remove and Install Regulator_{3140}.pdf
1673 - Lighting System
Remove and Install Front Turn Lights_{3153}.pdf
Remove and Install Stop, Turn and Tail Light_{3206}.pdf
Remove and Install Work Lights_{3147}.pdf
Replace Halogen Bulbs_{3200}.pdf
1674 - Wiring Harness & Switches
Boom Height Kickout, Return-to-Carry and Return-to-Dig Kickout Adjustments_{3504}.pdf
Essential Tools_{3214}.pdf
Install CINCH342204242 Contact_{3440}.pdf
Install DEUTSCH342204242 Contact_{3413}.pdf
Install METRI-PACK342204242 Contact_{3359}.pdf
Install Transmission Control Valve Connector Contact_{3234}.pdf
Install WEATHER PACK342204242 Contact_{3426}.pdf
Other Material_{3220}.pdf
Remove and Install Pressure Switches_{3458}.pdf
Remove and Install Transmission Control Valve Connector Body_{3227}.pdf
Remove Blade Terminals From Fuse Block_{3452}.pdf
Remove Connector Body from Blade Terminals_{3446}.pdf
Replace Chassis Computer Unit Connector Terminals_{3434}.pdf
Replace DEUTSCH342204242 Connectors_{3406}.pdf
Replace METRI-PACK342204242 Connectors_{3241}.pdf
Replace WEATHER PACK342204242 Connector_{3420}.pdf
1675 - System Controls
Remove and Install Chassis Computer Unit_{3516}.pdf
Remove and Install Monitor Display Unit_{3523}.pdf
Remove and Install Transmission Controller_{3511}.pdf
Reprogram Monitor Display Unit_{3528}.pdf
1677 - Motors & Actuators
John Deere Starting Motor Repair-Use CTM77_{3535}.pdf
Remove and Install Starting Motor_{3548}.pdf
Specifications_{3540}.pdf
17 - Frames, Chassis, or Supporting Structure
Remove and Install Counterweights_{3725}.pdf
Remove and Install Front Axle Guard_{3702}.pdf
Remove and Install Fuel Tank Guard_{3656}.pdf
Remove and Install Lower Pivot Bearing and Seals_{3625}.pdf
Remove and Install Transmission Bottom Guard_{3708}.pdf
Remove and Install Transmission Side Guards_{3714}.pdf
Remove and Install Upper Pivot Bearing and Seals_{3619}.pdf
Separate Engine and Loader Frame_{3612}.pdf
Service Equipment and Tools_{3553}.pdf
Specifications_{3559}.pdf
Specifications_{3650}.pdf
Specifications_{3719}.pdf
Welding Major Structure_{3605}.pdf
18 - Operator's Station
1800 - Removal & Installlation
Essential Tools_{3731}.pdf
Remove and Install Cab or Canopy_{3751}.pdf
Service Equipment and Tools_{3737}.pdf
Specifications_{3742}.pdf
1810 - Operator Enclosure
Adjust Cab Door Hold-Open Release_{3815}.pdf
Adjust Front Windshield Wiper_{3833}.pdf
Other Material_{3757}.pdf
Remove and Install Front and Rear Windshield Wiper Motor_{3827}.pdf
Remove and Install Windowpanes_{3809}.pdf
Remove and Install Windshield Washer_{3821}.pdf
Remove and Install Wrist Support_{3839}.pdf
Specifications_{3803}.pdf
1821 - Seat & Seat Belt
Disassemble and Assemble Seat_{3852}.pdf
Disassemble and Assemble Seat Belt_{3845}.pdf
1830 - Heating and Air Conditioning
Air Conditioner System Cleaning Procedures_{4035}.pdf
Air Conditioning Module With Heater _ Evaporator Coil_{4147}.pdf
Air Conditioning System Fittings Reference Chart_{3910}.pdf
Bench Test Freeze Control Switch_{4211}.pdf
Blower _ Air Conditioner Harness (W20) Component Location_{4053}.pdf
Charge R134a System_{4029}.pdf
Check Clutch Hub Clearance-R134a_{4317}.pdf
Connectors for Blower _ Air Conditioner Harness (W20)_{4140}.pdf
Disassemble and Assemble Compressor Clutch-R134a_{4312}.pdf
Essential Tools_{3858}.pdf
Evacuate R134a System_{4023}.pdf
Flush Air Conditioner System_{4046}.pdf
Heater Control Valve Leak Check_{4222}.pdf
Inspect Compressor Manifolds_{4324}.pdf
Leak Testing_{3958}.pdf
Other Material_{3916}.pdf
Purge Air Conditioner System_{4041}.pdf