John Deere 324J Loader Operator's Manual OMT311840 - 326-Page PDF/EPUB Repair Guide - MJODOMT311840.zip
A full Operator's Manual for the John Deere 324J Loader, packed with every technical detail you need to run and service the machine.
omt311840 - 324J Loader Operator's Manual.pdf
omt311840 - 324J Loader Operator's Manual.epub
Total Pages: 326 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
omt311840 - 324J Loader
Table of Contents
Foreword
IMPORTANT
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
Technical Information Feedback Form
Section 1-1: Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding For Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Worksite Hazards
Use Special Care When Operating Loader
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating Or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Section 1-4: Safety—Maintenance Precautions
Park And Prepare For Service Safely
Service Tires Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Section 2-1: Operation—Operator Station
Loader Control Switches and Levers
Multi-Function Lever
Pedals
Monitor Display
Monitor Display Functions
Switch Panel
Switch Panel Functions
Audible Alarm
Cab Climate Controls
Opening and Securing Side Door and Secondary Exit
Adjusting Steering Column Tilt
Adjusting Seat
Section 2-2: Operation—Operating the Machine
Inspect Machine Daily Before Starting
Battery Disconnect Switch
Check Instruments Before Starting
Engine Break-In Period
Starting the Engine
Warm-Up
Cold Weather Start-Up
Cold Weather Warm-Up
Park Brake Switch
Selecting Travel Direction
Selecting Travel Speed Range
Slowing and Stopping the Machine
Verifying Bucket Stop
Loader Control Lever
Differential Lock Switch
Operating Boom Float
Operating 3rd Function Hydraulics
Operating 4th Function Auxiliary Hydraulics—If Equipped
Operating Ride Control—If Equipped
Operating Quick Disconnect and Worksite Pro™ Adapter—If Equipped
Fork Attachment
Parking the Machine
Loading Machine on a Trailer
Towing Procedure
Section 3-1: Maintenance—Machine
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
John Deere Break-In Plus™ Engine Oil
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines
Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines
Hydraulic Reservoir Oil
Differentials, Gearbox, and Final Drive Oil
Service (Drum) Brake Oil
Grease
Heavy Duty Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Disposing of Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Drain Hose Storage
Opening Hood and Removing Grille
Fuel Tank
Locking Machine Frame
Loader Boom Lock
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3: Maintenance—As Required
Inspecting and Replacing Serpentine Belt
Replacing Final Fuel Filter
Replacing In-Line Fuel Filter
Cleaning or Replacing Air Cleaner Dust Unloader Valve
Cleaning and/or Replacing Air Cleaner Elements
Lubricating Door Hinges
Checking Wheel Bolt Torque
Checking Tire Pressure
Tire Pressures
Check Coolant
Section 3-4: Maintenance—Every 10 Hours or Daily
Checking Recovery Tank Coolant Level
Checking Engine Oil Level
Cleaning Air Cleaner Dust Unloader Valve
Checking Hydraulic Oil Level
Lubricate and Operate Euro Quick Disconnect Pins and Bushings
Section 3-5: Maintenance—Every 50 Hours
Lubricating Loader Linkage and Cylinder Pivots
Lubricating Drive Shaft
Lubricating Steering Cylinder
Lubricating Frame Hinge Pivots
Lubricating Rear Oscillating Axle
Section 3-7: Maintenance—Every 250 Hours
Checking Service (Drum) Brake Oil Level
Cleaning or Replacing Cab Recirculating Air Filter
Take Engine Oil Sample
Section 3-8: Maintenance—Every 500 Hours
Greasing Rear Axle Steering Pivots
Checking Final Drives Oil Level
Checking and Cleaning Hydraulic Oil Cooler/Radiator and Air Conditioning Condenser—If Equipped
Checking Rear Differential and Gearbox Oil Level
Checking Battery Electrolyte Level and Terminals
Changing Engine Oil and Replacing Filter
Drain and Replace Final Fuel Filter
Drain and Replace In-Line Fuel Filter
Checking Air Intake Hoses
Replacing Closed Crankcase Ventilation System Filter—If Equipped
Replacing Hydraulic System Return Suction Filter
Checking and Adjusting Inching Linkage
Checking Front Differential Oil Level
Take Fluid Samples
Section 3-9: Maintenance—Every 1000 Hours
Inspecting Park (Wet) Brake Pads
Inspecting Service (Drum) Brake Pads
Changing Final Drive Oil
Changing Rear Differential and Gearbox Oil
Cleaning Engine Crankcase Vent Tube—If Equipped
Replacing Air Cleaner Elements
Replacing Air Cleaner Dust Unloader Valve
Replacing Hydraulic Tank Breather
Replacing Cab Recirculating Air Filter
Changing Front Differential Oil
Check Coolant
Section 3-10: Maintenance—Every 2000 Hours
Changing Hydraulic Oil
Cleaning Hydraulic System Strainer
Section 3-12: Maintenance—Every 6000 Hours
Draining the Cooling System
Filling the Cooling System
Section 4-1: Miscellaneous—Machine
Checking Windshield Washer Fluid Level
Checking Radiator Coolant Level
Draining Fuel Filter Sediment
Precautions for Alternator and Regulator
Using Battery Charger
Handling, Checking, and Servicing Batteries Carefully
Using Booster Batteries—12-Volt System
Replacing Batteries
Removing Batteries
Replacing Fuses
Fuse (Blade-Type) Color Codes
Checking Radiator Hoses
Return-to-Dig Adjustment
Replacing Drive and Marker Light Bulbs
Bleeding Fuel System
Welding on Machine
Do Not Service Control Valves, Cylinders, Pumps or Motors
Servicing Air Conditioning System—If Equipped
ROPS Torque Specifications
Hardware Torque Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Hydrostatic Transmission
Differential and Axle
Service Brake
Drive Line
Park Brake
Hydraulic System
Steering
Air Conditioning System
Heater System
Section 4-4: Miscellaneous—Machine Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Hydraulic Pump Serial Number
Record Axle Serial Numbers
Section 4-6: Miscellaneous—Specifications
Engine Specifications
Specifications
Drain and Refill Capacities
John Deere 324J Loader Operator's Manual (OMT311840)