Caterpillar CD44B CD54B CB44B CB54B CB46B Vibratory Asphalt Compactor Workshop Repair Service Manual PDF - MCATCD44B.zip
A full workshop service and repair guide, complete with electrical wiring diagrams, for the Caterpillar CD44B Vibratory Asphalt Compactor — containing every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way professional technicians do.
The Caterpillar CD44B Vibratory Asphalt Compactor service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
UENR1713 - Schematic (CD44B and CD54B Vibratory Asphalt Compactor Electrical System (Interactive); Main Harness)
UENR1712 - Schematic (CB44B and CD44B Vibratory Asphalt Compactor Hydraulic System)
UENR3240 - Schematic (CB44B; CD44B; CB46B; CB54B and CD54B Vibratory Asphalt Compactor Hydraulic System) (JXL1-UP JC41-UP J9T1-UP GRT1-UP RJN1-UP JXE1-UP).pdf
UENR2411 - Troubleshooting (CB44B; CB54B; CD44B and CD54B Vibratory Asphalt Compactors Machine Electronic Control System).pdf
UENR2411 - Testing and Adjusting (CB44B; CB54B; CD44B and CD54B Vibratory Asphalt Compactors Machine Electronic Control System).pdf
UENR2411 - Systems Operation (CB44B, CB54B, CD44B and CD54B Vibratory Asphalt Compactors Machine Electronic Control System).pdf
UENR2026 - Systems Operation (CD44B Vibratory Asphalt Compactor Propel System (Solid Drum)).pdf
UENR1713 - Schematic (CD44B and CD54B Vibratory Asphalt Compactor Electrical System (Interactive); Main Harness).pdf
UENR1712 - Schematic (CB44B and CD44B Vibratory Asphalt Compactor Hydraulic System).pdf
UENR0896 - Specifications (CD44B and CD54B Vibratory Asphalt Compactors Machine Systems).pdf
UENR0895 - Testing and Adjusting (CD44B Vibratory Asphalt Compactor Machine Systems).pdf
UENR0895 - Systems Operation (CD44B Vibratory Asphalt Compactor Machine Systems).pdf
UENR0894 - Specifications (CD44B and CD54B Vibratory Asphalt Compactors Propel System).pdf
UENR0893 - Testing and Adjusting (CD44B Vibratory Asphalt Compactor Propel System).pdf
UENR0352 - Systems Operation (CD44B Vibratory Asphalt Compactor Propel System (Split Drum)).pdf
UENR0169 - Disassembly and Assembly (CD44B and CD54B Vibratory Asphalt Compactors Machine Systems).pdf
UENR0153 - Disassembly and Assembly (CD44B and CD54B Vibratory Asphalt Compactors Engine Supplement).pdf
PRODUCT DETAILS:
Total Pages: 1,933 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
UENR0153 - Disassembly and Assembly (CD44B and CD54B Vibratory Asphalt Compactors Engine Supplement)...3
System Pressure - Release...4
Air Cleaner - Remove and Install...5
Battery - Remove and Install...8
Alternator - Remove and Install...10
Water Separator and Fuel Priming Pump - Remove and Install...14
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...17
Expansion Tank - Remove and Install...20
Radiator; Aftercooler; and Hydraulic Oil Cooler - Remove and Install...23
Radiator; Aftercooler; and Hydraulic Oil Cooler - Separate...32
Radiator; Aftercooler; and Hydraulic Oil Cooler - Connect...34
Pump Drive - Remove and Install...36
Clean Emissions Module - Remove and Install...39
Engine - Remove and Install...41
UENR0169 - Disassembly and Assembly (CD44B and CD54B Vibratory Asphalt Compactors Machine Systems)...48
Service Lock Valve - Remove and Install...50
System Pressure - Release...52
Fuel Tank - Remove and Install...54
Hydraulic Tank - Remove and Install...58
Hydraulic Oil Filter - Remove and Install...64
Gear Pump (Charge; Hydraulic Fan; Steering) - Remove and Install...66
Gear Pump (Charge; Hydraulic Fan; Steering) - Disassemble...68
Gear Pump (Charge; Hydraulic Fan; Steering) - Assemble...73
Piston Pump (Vibratory) - Remove and Install...78
Piston Pump (Vibratory) - Disassemble - Solid Drum...80
Piston Pump (Vibratory) - Disassemble - Split Drum...91
Piston Pump (Vibratory) - Assemble - Solid Drum...103
Piston Pump (Vibratory) - Assemble - Split Drum...115
Piston Pumps (Drum Propel and Vibratory) - Remove and Install...128
Drum - Remove and Install - Split Drum...138
Drum - Remove and Install - Solid Drum...142
Drum Scraper - Remove and Install...144
Piston Motor (Drum Propel) - Remove and Install - Split Drum...147
Piston Motor (Drum Propel) - Remove and Install - Solid Drum...149
Piston Motor (Drum Propel) - Disassemble...152
Piston Motor (Drum Propel) - Assemble...169
Piston Motor (Vibratory) - Remove and Install - Split Drum...186
Piston Motor (Vibratory) - Remove and Install - Solid Drum...188
Piston Motor (Vibratory) - Disassemble...190
Piston Motor (Vibratory) - Assemble...197
Final Drive Planetary - Remove and Install...203
Duo-Cone Conventional Seals - Install...205
Articulating Hitch - Remove and Install...217
Control Valve (Main) - Remove and Install...222
Eccentric Weight - Remove and Install - Solid Drum...224
Eccentric Weight - Remove and Install - Split Drum...227
Eccentric Weight - Disassemble - Solid Drum...231
Eccentric Weight - Disassemble - Split Drum...237
Eccentric Weight - Assemble - Solid Drum...247
Eccentric Weight - Assemble - Split Drum...255
Eccentric Weight (Split Drum) - Remove and Install - Auto Adaptive Vibratory System...268
Eccentric Weight (Split Drum) - Disassemble - Auto Adaptive Vibratory System...280
Eccentric Weight (Split Drum) - Assemble - Auto Adaptive Vibratory System...293
Control Valve (Steering; Offset) - Remove and Install...310
Hydraulic Cylinder (Steering) - Remove and Install...312
Water Tank - Remove and Install...315
Water Filter - Remove and Install...317
Spray Bar - Remove and Install...318
Water Mat and Mounting - Remove and Install...319
Water Spray Pump - Remove and Install...321
Operator Platform - Remove and Install...322
Seat - Remove and Install...328
Cab - Remove and Install...333
Blower Motor (Air Conditioner; Heater) - Remove and Install...340
Heater Core - Remove and Install - Evaporator Coil...342
Evaporator Coil - Remove and Install...347
Refrigerant Compressor - Remove and Install...352
Refrigerant Condenser - Remove and Install...354
Refrigerant Receiver-Dryer - Remove and Install...356
UENR0352 - Systems Operation (CD44B Vibratory Asphalt Compactor Propel System (Split Drum))...358
General Information (Propel System) - Split Drum...359
Graphic Color Codes...363
Operator Controls (Propel System) - Split Drum...365
Propel System Components...368
Piston Pump (Propel) - Split Drum...373
Piston Motor (Propel)...380
Electrical Schematic (Propel System) - Split Drum...383
Hydraulic Schematic (Propel System) - Split Drum...389
UENR0893 - Testing and Adjusting (CD44B Vibratory Asphalt Compactor Propel System)...395
Machine Preparation for Troubleshooting...396
Visual Inspection...398
System Pressure - Release...401
Hydraulic Oil Contamination - Test...405
Relief Valve (Charge) - Test and Adjust...410
Relief Valve (Main) - Test and Adjust - Split Drum...416
Relief Valve (Main) - Test and Adjust - Solid Drum...425
Piston Pump Neutral - Test and Adjust - Solid Drum...432
Piston Pump Neutral - Test and Adjust - Split Drum...446
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Split Drum...462
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Solid Drum...477
Case Drain Flow for Piston Motor (Propel) - Test - Split Drum...490
Case Drain Flow for Piston Motor (Propel) - Test - Solid Drum...498
Propel Current Minimum - Calibrate...505
Speed Sensor (Propel Motor) - Test - Solid Drum...510
Speed Sensor (Propel Motor) - Test - Split Drum...515
Travel Speed - Check...519
Parking Brake - Test...524
UENR0894 - Specifications (CD44B and CD54B Vibratory Asphalt Compactors Propel System)...530
Brake and Shift Lines...531
Propel Lines - Split Drum...533
Propel Lines - Solid Drum...535
Propel Pump and Mounting - Split Drum...539
Propel Pump and Mounting - Solid Drum...540
Piston Pump (Propel)...542
Piston Motor (Drum Propel) - Solid Drum...545
Piston Motor (Drum Propel) - Split Drum...547
Direction and Speed Control...551
Manifold Valve and Mounting - Solid Drum...553
Manifold Valve and Mounting - Split Drum...555
Drum Installation Group...557
Drum Drive Group...561
Drum Drive Group ...563
UENR0895 - Systems Operation (CD44B Vibratory Asphalt Compactor Machine Systems)...565
Graphic Color Codes...567
General Information (Vibratory System) - Solid Drum...569
General Information (Vibratory System) - Split Drum...573
Operator Controls (Vibratory System) - Split Drum...577
Operator Controls (Vibratory System) - Solid Drum...582
Electronic Control Module (Vibratory) - Solid Drum...587
Electronic Control Module (Vibratory) - Split Drum...588
Piston Pump (Vibratory) - Solid Drum...589
Piston Pump (Vibratory) - Split Drum...596
Control Valve (Vibratory) - Split Drum...601
Control Valve (Vibratory) - Solid Drum...603
Piston Motor (Vibratory) - Split Drum...605
Piston Motor (Vibratory) - Solid Drum...608
Eccentric Weight - Solid Drum...611
Eccentric Weight - Split Drum...614
Electrical Schematic (Vibratory System)...617
Electrical Schematic (Vibratory System) - Solid Drum...624
Hydraulic Schematic (Vibratory System)...632
Hydraulic Schematic (Vibratory System) - Solid Drum...642
General Information (Steering System)...654
Location of Electrical Components (Steering System)...663
Gear Pump (Steering)...669
Manifold Valve (Steering)...670
Hydraulic Cylinder (Steering)...673
Electrical Schematic (Steering System)...675
Hydraulic Schematic (Steering System)...683
General Information (Sidecutter System)...691
Operator Controls (Sidecutter System)...693
Electronic Control Module (Sidecutter)...694
Control Valve (Sidecutter)...695
Hydraulic Cylinder (Sidecutter)...697
Electrical Schematic (Sidecutter System)...698
Hydraulic Schematic (Sidecutter System)...701
General Information (Fan Drive Hydraulic System)...704
Location of Electrical Components (Hydraulic Fan System)...706
Gear Pump (Fan Drive)...708
Gear Motor (Hydraulic Fan)...709
Electrical Schematic (Hydraulic Fan)...710
Hydraulic Schematic (Hydraulic Fan)...713
General Information (Water Spray System)...715
Operator Controls (Water Spray System)...718
Location of Components (Water Spray System)...721
Electrical Schematic (Water Spray System)...726
UENR0895 - Testing and Adjusting (CD44B Vibratory Asphalt Compactor Machine Systems)...730
Machine Preparation for Troubleshooting...731
Visual Inspection...733
Hydraulic Oil Contamination - Test...736
Relief Valve (Charge) - Test and Adjust...741
Relief Valve (Main) - Test and Adjust - Vibratory Solid Drum...747
Relief Valve (Main) - Test and Adjust - Vibratory Split Drum...760
Relief Valve (Intercircuit) - Test and Adjust - Split Drum...774
Relief Valve (Pressure Override) - Test and Adjust...786
Piston Pump Neutral (Vibratory) - Test and Adjust - Mechanical; Solid Drum...790
Piston Pump Neutral (Vibratory) - Test and Adjust - Mechanical; Split Drum...800
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Solid Drum...805
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Split Drum...816
Case Drain Flow for Piston Motor - Test and Adjust - Split Drum...821
Case Drain Flow for Piston Motor - Test and Adjust - Solid Drum...832
Vibratory Frequency - Test and Adjust...843
Fan Motor Speed (Radiator Cooling) - Test and Adjust...852
Gear Pump Flow (Steering) - Test...858
Relief Valve (Steering) - Test - Steer Offset...865
Position Sensor (Steering) - Calibrate...871
Steering Valve Current Minimum - Calibrate...874
Relief Valve (Sidecutter) - Test and Adjust...878
Water Spray Pump Flow - Test...885
Spray Nozzle - Adjust...892
UENR0896 - Specifications (CD44B and CD54B Vibratory Asphalt Compactors Machine Systems)...900
Hydraulic Tank...902
Hydraulic Oil Filter...904
Hydraulic Oil Cooler Lines Group...906
Speed Sensor (Accelerometer)...908
Piston Pump (Vibratory) - Variable Displacement...909
Piston Motor (Vibratory)...910
Vibratory Lines Group...912
Vibratory Motor and Mounting...916
Eccentric Weight Housing Group...920
Eccentric Weight...922
Gear Pump (Steering)...926
Lines (Steering)...928
Hydraulic Cylinder (Steering)...930
Gear Motor (Fan Drive)...931
Temperature Sensor (Coolant)...932
Temperature Sensor (Mat)...933
Flood Lighting...935
Flood Lamp...936
Roading Lighting...937
Communication Electronic Control Module (Product Link)...939
Electronic Control Module...941
Cab - Cover Group...943
Cab Liner...945
Slide Platform...947
Rotation Lock (Operator Platform Swivel)...950
Operator Platform...952
Floor Mat...956
Operator Console...960
Suspension Seat...963
Engine Enclosure (Hood)...965
Rear View Mirror...967
Window Wiper and Wiper Motor...968
Wiring (Engine)...971
Fuel Tank...973
Fuel Tank and Mounting...975
Battery and Wiring Group...977
Disconnect Switch...980
Start Switch...981
Air Conditioner Group...982
Refrigerant Compressor...984
Front Frame - Suspension...986
Rear Frame - Suspension...988
Articulated Hitch...990
Offset Valve...993
Hydraulic Cylinder (Offset)...994
Oscillating Hitch...995
Drum Scrapers...997
Compactor Drum...999
Compactor Drum - Split Drum...1000
Sidecutter...1002
Sidecutter Valve...1006
Water Tank...1008
Water Filter...1011
Water Spray Pump...1013
Water Spray Lines...1015
Spray Bar...1017
UENR1712 - Schematic (CB44B and CD44B Vibratory Asphalt Compactor Hydraulic System)...1018
Main...1019
Features...1019
Cover Page...1020
Information...0
Component Location...1021
Tap Location...1022
Fluid Power Symbols...1023
Electrical Symbols...1024
Schematic...1025
Machine Views...0
CB44B Chassis Component Locations...1026
CD44B Chassis Component Locations...1027
Vibe Pump...1028
Front Charge Filter...1029
Collage...1030
UENR1713 - Schematic (CD44B and CD54B Vibratory Asphalt Compactor Electrical System (Interactive); Main Harness)...1058
Main...1059
Feature...1059
Cover Page...1061
Information...0
Component Location...0
Volume 1 of 2 - Main Harness...1062
Volume 2 of 2 - Cab Harness...1063
Connector Location...0
Volume 1 of 2 - Main Harness...1064
Volume 2 of 2 - Cab Harness...1065
Specifications and Related Manuals...0
Volume 1 of 2 - Main Harness...1066
Volume 2 of 2 - Cab Harness...1067
Schematics...0