Suzuki VZ800 VZR1800 Workshop Repair Manual 1997-2008 PDF - MSZKVZROPEK.zip

Full service and repair manual featuring Electrical Wiring Diagrams for the Suzuki VZ800 and VZR1800 motorcycles, packed with the technical detail needed to service, troubleshoot, fix, and rebuild these bikes the way professional technicians do.

Inside the Suzuki VZ800, VZR1800 Motorcycles workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

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Suzuki VZ800 (VZ800V, VZ800W, VZ800X, VZ800Y, VZ800K1, VZ800K2) Service Manual '97-'02.pdf

Suzuki VZR1800 (K6, K7, K8) Service Manual 2006-2008.pdf

PRODUCT DETAILS:

Total Pages: 1,353 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

Suzuki VZ800 (VZ800V, VZ800W, VZ800X, VZ800Y, VZ800K1, VZ800K2) Service Manual '97-'02...2

FOREWORD - GROUP INDEX...2

1 GENERAL INFORMATION...5

2 PERIODIC MAINTENANCE...15

3 ENGINE...36

4 FUEL AND LUBRICATION SYSTEM...110

5 COOLING SYSTEM...142

6 CHASSIS...160

7 ELECTRICAL SYSTEM...204

8 SERVICING INFORMATION...238

WIRING DIAGRAM...247

9 EMISSION CONTROL INFORMATION...270

10 VZ800W ('98-MODEL)...277

WIRING DIAGRAM (for Australia)...290

WIRING DIAGRAM (for Canada and U.S.A.)...291

WIRING DIAGRAM (for the others)...292

11 VZ800X/Y/K1/K2 ('99, '00, '01, '02-MODELS)...295

Suzuki VZ800 (aka Boulevard M50) Service Manual 2005...316

99500-38050-01E VZ800 SERVICE MANUAL...316

00 FOREWORD_GROUP INDEX...317

HOW TO USE THIS MANUAL...318

TO LOCATE WHAT YOU ARE LOOKING FOR:...318

COMPONENT PARTS AND WORK TO BE DONE...318

SYMBOL...319

ABBREVIATIONS USED IN THIS MANUAL...320

01 GENERAL INFORMATION...323

WARNING/CAUTION/NOTE...324

GENERAL PRECAUTIONS...324

SUZUKI VZ800K5 (’05-MODEL)...326

SERIAL NUMBER LOCATION...326

FUEL, OIL AND ENGINE COOLANT RECOMMENDATION...326

BREAK-IN PROCEDURES...328

CYLINDER IDENTIFICATION...328

INFORMATION LABELS...329

SPECIFICATIONS...330

02 PERIODIC MAINTENANCE...332

PERIODIC MAINTENANCE SCHEDULE...333

MAINTENANCE AND TUNE-UP PROCEDURES...335

COMPRESSION PRESSURE CHECK...358

OIL PRESSURE CHECK...359

SDS CHECK...360

03 ENGINE...362

ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE...363

ENGINE REMOVAL AND INSTALLATION...364

ENGINE COMPONENTS INSPECTION AND SERVICING...388

ENGINE REASSEMBLY...426

04 SHAFT DRIVE...448

SECONDARY BEVEL GEARS...449

FINAL BEVEL GEARS...458

05 FI SYSTEM...473

PRECAUTIONS IN SERVICING...475

FI SYSTEM TECHNICAL FEATURES...482

FI SYSTEM PARTS LOCATION...484

ECM TERMINAL...487

SELF-DIAGNOSIS FUNCTION...488

FAIL-SAFE FUNCTION...492

FI SYSTEM TROUBLESHOOTING...493

SENSORS...547

06 FUEL SYSTEM AND THROTLE BODY...551

FUEL DELIVERY SYSTEM...552

FUEL SYSTEM...553

THROTTLE BODY...562

07 COOLING AND LUBRICATION SYSTEM...576

ENGINE COOLANT...577

COOLING CIRCUIT...578

RADIATOR AND WATER HOSES...579

COOLING FAN...582

COOLING FAN THERMO-SWITCH...584

ENGINE COOLANT TEMPERATURE SENSOR...585

THERMOSTAT...587

WATER PUMP...589

LUBRICATION SYSTEM...594

08 CHASSIS...596

EXTERIOR PARTS...598

FRONT WHEEL...600

FRONT FORK...607

HANDLEBAR...616

STEERING...619

REAR WHEEL...626

REAR SUSPENSION...633

FRONT BRAKE...645

REAR BRAKE...656

TIRE AND WHEEL...661

09 ELECTRICAL SYSTEM...665

CAUTIONS IN SERVICING...667

LOCATION OF ELECTRICAL COMPONENTS...670

CHARGING SYSTEM...672

STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM...676

IGNITION SYSTEM...684

SPEEDOMETER AND PILOT LAMP BOX...689

LAMPS...697

RELAYS...699

SWITCHES...699

BATTERY...701

10 SERVICING INFORMATION...704

TROUBLESHOOTING...705

WIRING HARNESS, CABLE AND HOSE ROUTING...718

PAIR (AIR SUPPLY) SYSTEM DIAGRAM...736

PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...737

SPECIAL TOOLS...738

TIGHTENING TORQUE...742

SERVICE DATA...746

11 EMISSION CONTROL INFORMATION...756

HEATED OXGEN SENSOR (HO2S) INSPECTION (FOR E-02, 19, 24)...763

EMISSION CONTROL SYSTEMS...757

PAIR (AIR SUPPLY) SYSTEM INSPECTION...760

PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...762

EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION (Only for E-33)...764

EVAP CANISTER HOSE ROUTING (Only for E-33)...765

12 WIRING DIAGRAM...766

Suzuki VZR1800 (K6, K7, K8) Service Manual 2006-2008...770

Suzuki VZ800, VZR1800 Motorcycles Repair Service Manual 1997-2008