John Deere 6110 6110L 6210 6210L 6310 6310L 6310S 6410 6410L 6410S 6510L 6510S Tractor Diagnosis & Tests Technical Manual (TM4572) PDF - MJODTM4572.zip

A full-service Diagnostic & Testing Technical Manual featuring complete electrical wiring schematics for John Deere 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410L, 6410S, 6510L, and 6510S Tractors, packed with the shop-level guidance needed to service, troubleshoot, and overhaul these machines the way trained technicians do.

tm4572 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Technical Manual.pdf

tm4572 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Technical Manual.epub

PRODUCT DETAILS:

Total Pages: 2,379 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

tm4572 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors

Table of Contents

Foreword

Section 210: Safety

Group 05: Safety Measures

Recognize Safety Information

Prevent Machine Runaway

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Section 220: Engine

Group 10: Tests

Preliminary Engine Tests

Dynamometer Test

Section 230: Fuel, Air Intake and Cooling Systems

Group 10: System Diagnosis

Fuel System

Cooling System

Group 15: Tests and Adjustments

Explanation of Tests

Safety Measures

Special or Essential Tools

Specifications

Testing the Air Intake System

Testing the Low-Pressure Switch in Air Intake System

Testing Cooling System for Leaks

Checking Expansion Tank Cap

Test Thermostat Opening Temperature

Checking the Viscous Fan Drive

Checking the Fuel Transfer Pump

Testing, Calibrating and Adjusting the Engine Control Unit (ECU)

General Information on Diagnostics

Diagnostics Program

Service Code List (ECU)

Electronic Control Unit Identification Addresses

Adjust Hand Throttle Lever and Accelerator Pedal

Group 20A: Fuel System

General Information

Description

Fuel Transfer Pump - Theory of Operation

Group 20B: Air Intake System

Air Cleaner - Theory of Operation

Group 20C: Cooling System

General Information

Description of Radiator

Viscous Fan Drive - Theory of Operation

Automatic Drive Belt Tensioner - Theory of Operation

Group 20D: Cold Weather Starting Aids

General Information

Electrical Starting Aid Operation

Fuel Preheater - Theory of Operation

Coolant Preheater Operation

Transmission Oil Preheater Operation

Section 240: Electrical System

Group 05: General

Special or Essential Tools

Battery Operation

Troubleshooting on Battery

Procedure for Testing Batteries

Battery Specification

Check Battery Electrolyte Level and Terminals

Starting with a Booster Battery

Component Identification Table

How to Read a Functional Schematic

How to Read a Diagnostic Schematic

Wire Numbers and Color Codes

Symbols in Functional Schematic, Wiring and Harness Diagrams

Electrical System Visual Check

Electrical Circuit Malfunctions

Seven Step Electrical Test Procedure

Group 10: System Diagrams, ComfortGard ComfortGard is a trademark of Deere & Company. and Low-Clearance Cabs

Fuses

Functional Schematic and Wiring Harness Component Identification

Identification of Sections in Functional Schematic

Wiring Harness Identification in Wiring Diagrams

Functional Schematic - Complete Tractor

W3 - Wiring Harness- Engine (AL150218)

Wiring Harness for Electrical Starting Aid (W27; AL119472)

Front Corner Worklight Wiring Harness (W14; AL81307)

TLS Front Wheel Drive Axle Wiring Harness (W36; AL113493)

Front PTO Wiring Harness (W39; AL110126)

Cab Wiring Harness (W4; AL151379)

W53 - Wiring Harness - Turn Signal Light (AL150846)

7-Pin Socket Wiring Harness (W28; AL150291)

3-Pin Socket Wiring Harness (W30; AL114896)

Wiring Harness for Electronic Control Units (W34; AL150234)

Wiring Harness for Stepper Motor Drivers (W35; AL114802)

Turn Signal Lever Wiring Harness (W5; AL77212)

Windshield Wiper Switch Wiring Harness without Intermittent Wipe (W6; AL112539)

Windshield Wiper Switch Wiring Harness with Intermittent Wipe (W6; AL112652)

Cab Roof Wiring Harness (W11; AL 150707)

W56 - Wiring Harness - Turn Signal Light Adapter (AL119802)

Front Cab Roof Worklight Wiring Harness (W18; AL83139)

W7 Windshield Wiper Wiring Harness (AL79007)

W10 Rear Window Wiper Wiring Harness (AL116544)

Rear Window Wiper Adapter Harness (W38; AL116548)

Air Conditioning and Fan Wiring Harness (W8; AL110248)

W13 Transmission Wiring Harness (AL152964)

Transmission Wiring Harness with Electrical Reverser Control (W20; AL112509)

W40 - Wiring Harness - Back-Up Alarm (AL117624)

W41 - Wiring Harness - Back-Up Alarm -Switch for SynchroPlus Transmission (AL114955)

W42 - Wiring Harness -Switch for PowrQuad Transmission Back-Up Alarm (AL115426)

W21 - Wiring Harness - Shift Console Light- in Low-Clearance Cab (AL115043)

W22 - Wiring Harness - Dome Light- in Low-Clearance Cab (AL115041)

W24 - Wiring Harness - Windshield Wiper- in Low-Clearance Cab (AL115094)

W23 - Wiring Harness - Rear Window Wiper- in Low-Clearance Cab (AL115038)

Group 10A: System Diagrams, 2-Post ROPS

Fuses

Component Designations on Functional Schematics and Wiring Harnesses

Section Designations on Functional Schematics

Wiring Harness Identification

Functional Schematic - Complete Tractor

W3 - Wiring Harness- Engine (AL 117076)

Wiring Harness for Electrical Starting Aid (W27; AL119472)

Front Corner Worklight Wiring Harness (W14; AL81307)

Platform Wiring Harness (W4; AL117225) up to Serial Number 249394

Platform Wiring Harness (W4; AL119281) from Serial Number 249395

7-Pin Socket Wiring Harness (W28; AL150291)

3-Pin Socket Wiring Harness (W30; AL114896)

Front Part of Transmission Wiring Harness (W32; AL115344)

Rear Part of Transmission Wiring Harness (W33; AL116810)

W40 - Wiring Harness - Back-Up Alarm (AL117624)

W41 - Wiring Harness - Back-Up Alarm -Switch for SynchroPlus Transmission (AL114955)

W42 - Wiring Harness -Switch for PowrQuad Transmission Back-Up Alarm (AL115426)

Group 15: Sub-System Diagnostics, ComfortGard ComfortGard is a trademark of Deere & Company. and Low Clearance

Special or Essential Tools

SE1 Starter and Charging Circuits, Functional and Diagnostic Schematic

SE2-Basic Informator, Functional and Diagnostic Schematic

SE3-Horn, Functional and Diagnostic Schematic

SE4-Cigarette Lighter and Operator Seat, Functional and Diagnostic Schematic

SE5-Front PTO, Functional and Diagnostic Schematic

SE6-Lighting Circuits, Functional and Diagnostic Schematic

SE7-Work Lights, Functional and Diagnostic Schematic

SE8-Front Loader Plug, Functional and Diagnostic Schematic

SE9-Radio, Digital Clock, Dome and Console Lights, Functional and Diagnostic Schematic

SE10-Fan and Air Conditioner, Functional and Diagnostic Schematic

SE11-Windshield Wiper/Washer, Functional and Diagnostic Schematic

SE12-Rear Window Wiper and Washer, Functional and Diagnostic Schematic

S13-Beacon, Functional and Diagnostic Schematic

SE14-3- and 7-Pin Receptacles, Functional and Diagnostic Schematic

SE15-Electronic Hitch Control, Functional and Diagnostic Schematic (Cab)

SE16A-Basic Control Unit - Braking System, Functional and Diagnostic Schematic

SE16B-Basic Control Unit (BCU) (Hazard Flasher and Turn Signal Unit)

SE16C-Basic Control Unit - Differential Lock, Functional and Diagnostic Schematic

SE16D-Basic Control Unit - Radar, Functional and Diagnostic Schematic

SE16E-Basic Control Unit - Rear PTO without HMS, Functional and Diagnostic Schematic

SE16F-Basic Control Unit - Seat Indicator, Functional and Diagnostic Schematic

SE16G-Basic Control Unit - Front Wheel Drive without HMS, Functional and Diagnostic Schematic

SE16H-Basic Control Unit - Power Supply and Tachometer Sender, Functional and Diagnostic Schematic

SE16I-Basic Control Unit - Headland Management System, Functional and Diagnostic Schematic

SE17-Signal Socket, Functional and Diagnostic Schematic

SE18-Performance Monitor, Functional and Diagnostic Schematic

SE19-Electrical Reverser Control, Functional and Diagnostic Schematic

SE20-TLS Front Wheel Drive Axle, Functional and Diagnostic Schematic

SE21A-AutoQuad Transmission Shift, Functional and Diagnostic Schematic

SE21B-Electronic Controlled Independent Control Valves (EICV), Functional and Diagnostic Schematic

SE21C-EICV Stepper Motor Driver, Functional and Diagnostic Schematic

SE21D-Stepper Motor Driver for Autoquad Transmission, Functional and Diagnostic Schematic

SE22-Bus Terminator and Terminating Resistor, Functional and Diagnostic Schematic

SE23-Electronic Engine Control, Functional and Diagnostic Schematic

SE25-Back-Up Alarm, Functional and Diagnostic Schematic

Group 15A: Sub-System Diagnostics, 2-Post ROPS

Special or Essential Tools

SE1-Starting Motor and Charging Circuit, Functional and Diagnostic Schematic

SE2-Basic Informator, Functional and Diagnostic Schematic

SE3-Horn, Functional and Diagnostic Schematic

SE5-Rear PTO, Functional and Diagnostic Schematic

SE6-Lights, Functional and Diagnostic Schematic

SE7-Work Lights, Functional and Diagnostic Schematic

SE8-Front Loader Plug, Functional and Diagnostic Schematic

SE14-3-Pin- and 7-Pin Receptacle, Functional and Diagnostic Schematic

SE15-Electronic Hitch Control, Functional and Diagnostic Schematic (2-Post ROPS)

SE16A-Hazard Flashers and Turn Signals, Functional and Diagnostic Schematic (up to Serial No. 249394)

SE16A-Hazard Flashers and Turn Signals, Functional and Diagnostic Schematic (from Serial No. 249395)

SE16B-Front Wheel Drive, Functional and Diagnostic Schematic

SE16C-Differential Lock, Functional and Diagnostic Schematic

SE25-Back-Up Alarm, Functional and Diagnostic Schematic

Group 16A: Data-BUS-Systems –– Theory of Operation

Data BUS Systems

CCD BUS System

CAN Bus System

CCD BUS Diagnostic Schematic

CAN BUS Diagnostic Schematic

DATA BUS Systems

Group 16B: Data-BUS-Systems –– Diagnostics

Explanation of Data Bus System Tests

Safety Measures

Essential Tools

Malfunctions in the Data BUS System

CCD - Test for 2-Post ROPS tractors

CCD - Test for cab tractors without RCU and/or SFA

CCD - Test for cab tractors equipped with RCU and/or SFA

11-BIT CAN BUS Test

29-BIT CAN BUS Test

Electronic Control Units Supply Circuit 072

Group 20: Adjustments

Explanation of BCU, Basic Informator (BIF) and Performance Monitor (PRF) Testing

Safety Measures

Essential Tools

General Information on the Basic Control Unit (BCU)

BCU Addresses

Diagnostic Structure (BCU)

Service Code List (BCU)

Diagnostic Address List (BCU)

Diagnostic Addresses (BCU)

Display Address List (BCU)

Display Addresses (BCU)

Calibration (BCU)

Calibration Address List (BCU)

Calibration Addresses (BCU)

General Information Concerning the Basic Informator (BIF)

Basic Informator (BIF) Addresses

Diagnostic Structure (BIF)

Service Code List (BIF)

Diagnostic Address List (BIF)

Diagnostic Addresses (BIF)

Display Address List (BIF)

Display Addresses (BIF)

Calibration (BIF)

Calibration Address List (BIF)

Calibration Addresses (BIF)

General Information about the Performance Monitor (PRF)

Performance Monitor (PRF) Addresses

Diagnostic Structure (PRF)

Calibration (PRF)

Calibration Address List (PRF)

Calibration Addresses (PRF)

Calibrating the Ground Speed Sensor (Radar)

Setting Wheel Slip Back to Zero

Group 25: Component Testing

Special or Essential Tools

Specifications

SE1-Starting Motor and Charging Circuit

SE2-Instrument Unit and Lighting

SE3-Horn

SE4-Cigarette Lighter and Operator Seat

SE5-Front PTO

SE6-Lighting Circuits

SE7-Work Light

SE9-Radio, Dome and Shift Console Lights

SE10-Fan and Air Conditioner

SE11 and SE12-Windshield Wiper and Washer

S13-Beacon

SE15-Electronic Hitch Control (HCU)

SE16A-Basic Control Unit (BCU) (Braking System)

SE16B-Basic Control Unit (BCU) (Hazard Flasher and Turn Signal Unit)

SE16C-Basic Control Unit (BCU) (Differential Lock)

SE16E-Basic Control Unit (BCU) (Rear PTO)

SE16G-Basic Control Unit (BCU) (Front Wheel Drive)

SE16H-Basic Control Unit (BCU) (Power supply)

SE16I-Basic Control Unit (BCU) (Headland Management System)

SE19-Electrical Reverser Control

SE20-TLS Front Wheel Drive Axle

SE23-Engine Control Unit

Section 245: Electronic Control Units

Group 05: Operation and General Diagnostic Information

General Explanation of Testing Procedures for Electronic Control Units

Safety Information

Essential Tools

Diagnostics with Digital Display

Diagnosis with the performance monitor

Abbreviations Used in Display

Diagnostic Structure

Entering program mode

Calling Up and Deleting Service Codes

Electronic Control Units - Identification Addresses

Group BCU: BCU References

Supply Circuit 973 (BCU Functions)

MFWD Switch (S05) Circuit Test

MFWD Solenoid Valve (Y03) Circuit Test