John Deere 700J-II Crawler Dozer Repair Service Manual PDF (TM14225X19) - MJODTM14225X19.zip
Everything a professional mechanic needs to service, fix, and overhaul the John Deere 700J-II Crawler Dozer is packed into this full repair shop technical manual.
Inside the John Deere 700J-II Crawler Dozer service technical manual (repair), you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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PRODUCT DETAILS:
Total Pages: 752 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: Spanish English French Portuguese
Published on 2020/03/10
John Deere - Crawler - 1T0700JJ_ _D306726—
TABLE OF CONTENTS
Section 00: General Information...12
Group 01: Safety...12
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...18
Recognize Safety Information...22
Follow Safety Instructions...23
Operate Only If Qualified...24
Wear Protective Equipment...25
Avoid Unauthorized Machine Modifications...26
Inspect Machine...27
Stay Clear of Moving Parts...28
Avoid High-Pressure Fluids...29
Avoid High-Pressure Oils...30
Work In Ventilated Area...31
Avoid Static Electricity Risk When Refueling...32
High Debris Applications...34
Prevent Fires...35
In Case of Machine Fire...36
Prevent Battery Explosions...37
Handle Chemical Products Safely...38
Handle Starting Fluid Safely...39
Decommissioning — Proper Recycling and Disposal of Fluids and Components...40
Prepare for Emergencies...41
Clean Debris from Machine...42
Add Cab Guarding for Special Uses...43
Use Steps and Handholds Correctly...44
Start Only From Operator's Seat...45
Use and Maintain Seat Belt...46
Prevent Unintended Machine Movement...47
Avoid Work Site Hazards...48
Keep Riders Off Machine...50
Avoid Backover Accidents...51
Avoid Machine Tip Over and Machine Damage...52
Use Special Care When Operating...54
Inspect and Maintain ROPS...55
Travel Safely...56
Prevent Acid Burns...57
Add and Operate Attachments Safely...59
Park and Prepare for Service Safely...60
Service Machines Safely...61
Service Cooling System Safely...62
Remove Paint Before Welding or Heating...63
Make Welding Repairs Safely...64
Drive Metal Pins Safely...65
Use Proper Lifting Equipment...66
Group 03: Torque Values...13
Metric Bolt and Cap Screw Torque Values...69
Additional Metric Cap Screw Torque Values...71
Unified Inch Bolt and Cap Screw Torque Values...73
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...75
Service Recommendations for O-Ring Boss Fittings...77
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators...79
Service Recommendations for Flared Connections—Straight or Tapered Threads...82
Service Recommendations For Flat Face O-Ring Seal Fittings...84
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations...86
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations...88
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations...91
Service Recommendations for Metric Series Four Bolt Flange Fitting...94
Service Recommendations For Inch Series Four Bolt Flange Fittings...96
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations...98
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...100
Service Recommendations For O-Ring Boss Fittings With Shoulder...103
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...106
Section 01: Tracks...110
Group 0130: Track System...110
Welding Procedure...113
Rock Guards Remove and Install...114
Carrier Roller Wear Measurement...116
Carrier Roller Remove and Install...117
Carrier Roller Disassemble and Assemble...119
Metal Face Seals Inspection...123
Carrier Roller Leakage Test...125
Track Roller Wear Measurement...126
Track Roller Remove and Install...127
Track Roller Disassemble and Assemble...130
Track Roller Leakage Test...137
Track Shoe Grouser Wear Measurement...138
Track Shoe Remove and Install...139
Link Height Measurement...141
Bushing Outside Diameter Measurement...142
Track Pitch Measurement...144
Pivot Shaft Disassemble and Assemble...145
Lubricated Track Chain Remove and Install (Saw Tooth Master Split Link)...147
Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble...150
Lubricated Track Chain to Turn Bushings and Lubricate Chain Assemble...154
Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble...163
Track Sag Adjustment...170
Front Idler Wear Measurement...172
Front Idler Remove and Install...173
Front Idler Disassemble and Assemble...175
Front Idler Adjustment Procedure...178
Front Idler Oil Level Check...180
Track Tension Adjuster Remove and Install...182
Track Idler Recoil Spring Remove and Install...184
Track Idler Recoil Spring Disassemble and Assemble...186
Track Frame Remove and Install...192
Track Frame Wear Strips and Slide Guides Remove and Install...194
Sprocket Segment Remove and Install...196
Sprocket Remove and Install...198
Section 02: Axles and Suspension Systems...200
Group 0201: Drive Axle Housing and Support...200
Final Drive Remove and Install...206
Group 0250: Axle Shaft, Bearings, and Reduction Gear...200
Final Drive Disassemble and Assemble...234
Section 03: Transmission...257
Group 0300: Removal and Installation...257
Hydrostatic Pump Remove and Install...270
Hydrostatic Motor Remove and Install...282
Group 0315: Controls Linkage...257
Transmission Control Lever (TCL) Remove and Install...287
Transmission Control Lever (TCL) Disassemble and Assemble...289
Group 0360: Hydrostatic System...257
Hydrostatic Pump Disassemble...324
Charge Pump Disassemble and Assemble...335
Pump Displacement Control Valve (PDCV) Disassemble and Assemble...341
Multi-Function Valve Disassemble and Assemble...345
Neutral Charge Relief Valve Disassemble and Assemble...348
Hydrostatic Pump Assemble...349
Hydrostatic Motor Disassemble...362
Hydrostatic Motor Assemble...373
Oil Cooler Thermal Bypass Valve Remove and Install...388
Hydrostatic Filter Remove and Install...390
Hydrostatic Filter Disassemble and Assemble...391
Hydrostatic Reservoir Remove and Install...393
Section 04: Engine...395
Group 0400: Removal and Installation...395
Engine Remove and Install...407
Oil Pan Remove and Install...418
Bleed Fuel System...420
Section 05: Engine Auxiliary Systems...422
Group 0505: Cold Weather Starting Aids...422
Engine Coolant Heater Remove and Install...426
Starting Aid Remove and Install...429
Starting Aid Solenoid Remove and Install...431
Group 0510: Radiator and Fan Shroud...422
Fan Blade, Pulley and Shroud Remove and Install...435
Cooling Package Remove and Install...438
Sand Shield Remove and Install...443
Group 0520: Intake System...422
Air Cleaner with Turbocharger Remove and Install...446
Group 0530: External Exhaust System...422
Muffler Remove and Install...450
Group 0540: Mounting Frame...422
Engine and Power Train Remove and Install...454
Group 0560: External Fuel Supply System...422
Fuel Tank Remove and Install...459
Section 07: Damper Drive...462
Group 0752: Elements...462
Damper Drive Remove and Install...465
Section 11: Park Brake...467
Group 1100: Removal and Installation...467
Park Brake Valve Remove and Install...469
Park Brake Remove and Install...470
Group 1115: Control Linkage...467
Park Lock Linkage Remove and Install...473
Park Lock Linkage Disassemble and Assemble...475
Group 1160: Hydraulic System...467
Park Brake Valve Disassemble and Assemble...482
Park Brake Disassemble and Assemble...485
Section 15: Equipment Attaching...490
Group 1511: Drawbar...490
Drawbar Remove and Install...493
Group 1540: Ripper...490
Ripper Remove and Install...497
Section 17: Frames, Chassis, or Supporting Structure...499
Group 1740: Frame Installation...499
Welding Repair of Major Structure...502
RIVNUT (KREMNUT) Fasteners Remove and Install...504
Frame and Bottom Covers Remove and Install...507
Pivot Shafts Remove and Install...508
Crossbar and Lube Lines Remove and Install...513
Crossbar Disassemble and Assemble...514
Group 1749: Chassis Weights...499
Counterweight Remove and Install...518
Section 18: Operator's Station...520
Group 1800: Removal and Installation...520
Cab or ROPS Remove and Install...531
Group 1810: Operator's Enclosure...520
Slide Glass Remove and Install...542
Stationary Glass Remove and Install...544
Windowpanes Remove and Install...546
Front Window Wiper Remove and Install...547
Door Window Wipers Remove and Install...550
Rear Window Wiper Remove and Install...552
Window Washer Pumps Remove and Install...554
Group 1821: Seat and Seat Belt...520
Standard Seat Remove and Install...559
Deluxe Seat Remove and Install...563
Air Suspension Seat Remove and Install...572
Group 1830: Heating and Air Conditioning...520
R134a Refrigerant Cautions...576
R134a Compressor Oil Charge Check...577
R134a Compressor Oil Removal...578
R134a Component Oil Charge...579
Leakage Testing...581
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure...582
Recover R134a System...584
Evacuate R134a System...586
Charge R134a System...588
Air Conditioner System Cleaning Procedures...590
Purge R134a System...591
Flush R134a System...592
Evaporator or Heater Core Remove and Install...595
Expansion Valve Remove and Install...599
A/C Freeze Switch Remove and Install...600
Upper Cab Heater Blower Motor and Heater Blower Resistor Remove and Install...601
Cab Upper Heater Disassemble and Assemble...602
Cab or ROPS Under Seat Heater Disassemble and Assemble...604
Receiver-Dryer Remove and Install...607
Condenser Remove and Install...608
Compressor Remove and Install...609
Compressor Clutch Disassemble and Assemble...611
Clutch Hub Clearance Check...613
Compressor Manifold Inspect...614
Compressor Disassemble and Assemble...615
Section 19: Sheet Metal and Styling...619
Group 1910: Hood and Engine Enclosure...619
Hood Remove and Install...622
Hood Support and Engine Side Shields Remove and Install...624
Group 1921: Grille and Grille Housing...619
Grille and Grille Housing Remove and Install...631
Section 21: Main Hydraulic System...637
Group 2160: Hydraulic System...637
Hydraulic Pump Remove and Install...642
Hydraulic Pump (With Winch Option) Disassemble and Assemble...646
Hydraulic Pump Disassemble and Assemble...651
Hydraulic Reservoir Remove and Install...654
Hydraulic and Hydrostatic Reservoir Cleanout Cover Remove and Install...659
Hydraulic Reservoir Disassemble and Assemble...663
Hydraulic Filter Remove and Install...665
Hydraulic Filter Disassemble and Assemble...666
Section 32: Bulldozer...668
Group 3201: Blades...668
Dozer Blade Remove and Install...673
Blade Retainer Split Bearing Installation...677
Group 3215: Control Linkage...668
Hydraulic Control Lever Linkage Remove and Install...682
Auxiliary Hydraulic Control Lever Linkage Remove and Install...685
Group 3240: Frames...668
Dozer C-Frame Remove and Install...692
Group 3260: Hydraulic System...668
Hydraulic Control Valve Remove and Install...700
Hydraulic Control Valve Disassemble and Assemble...703
Hydraulic Control Valve Disassemble and Assemble—Integrated Grade Control (IGC)...705
Wiper Seals on Hydraulic Control Valve Sections Remove and Install...708
Auxiliary Control Valve Section Disassemble and Assemble...715
Angle Control Valve Section Disassemble and Assemble...717
Tilt Control Valve Section Disassemble and Assemble...719
Lift Control Valve Section Disassemble and Assemble...721
Integrated Grade Control (IGC) Lever Remove and Install...723
Integrated Grade Control (IGC) Lever Disassemble and Assemble...726
System Relief Valve Disassemble and Assemble...728
Angle, Lift, and Tilt Cylinders Disassemble and Assemble (John Deere 120 Series Cylinders)...729
Section 99: Dealer Fabricated Tools...730
Group 9900: Dealer Fabricated Tools...730
DF1041 Track Nut Removal Tool...732
DF1063 Final Drive and Pump Lifting Bracket...733
DF1065 Final Drive and Pump Adapter Bracket...735
DFT1211 Final Drive Lifting Bracket Adapter...736
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...737
DFT1137 Hydrostatic Motor Removal and Installation Tool...738
ST4920 Track Recoil Spring Disassembly and Assembly Tool...739
DFT1119 Pump Support...744
DFT1130 Adapter...745
DFT1132 Hydrostatic Motor and Hydraulic Pump Removal and Installation Tool...746
DFT1203 Torque Adapter For Pivot Shaft...747
DFT1212 Park Brake Spring Compressor...748
DFRW20 Compressor Holding Fixture...749
John Deere 700J-II Crawler Dozer Repair Service Manual (TM14225X19)