Caterpillar AP300F AP355F Asphalt Paver and SE34 SE34V SE34VT Screed Workshop Repair Service Manual PDF - MCATAP300F.zip
Full workshop repair manuals, including complete electrical wiring diagrams, for the Caterpillar ASPHALT PAVERS AP300F, SE34, SE34V, and SE34VT. Every manual contains the service data needed to service, troubleshoot, fix, and overhaul these machines.
Caterpillar ASPHALT PAVERS AP300F, SE34, SE34V, SE34VT Repair and Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M68282 - Disassembly and Assembly (AP300F Asphalt Paver Machine Systems).pdf
M68304 - Disassembly and Assembly (AP300F and AP355F Asphalt Paver Engine Supplement).pdf
M0068314 - Disassembly and Assembly (SE34 Asphalt Screed Machine Systems).pdf
M0071074 - Specifications, Systems Operation, Testing and Adjusting (SE34V and SE34VT Screed Machine).pdf
UENR4675 - Systems Operation (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System).pdf
UENR4675 - Testing and Adjusting (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System).pdf
UENR4675 - Troubleshooting (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System).pdf
UENR6013 - Specifications (AP300F Asphalt paver Propel Systems).pdf
UENR6014 - Systems Operation (AP300F Asphalt Paver Propel System).pdf
UENR6014 - Testing and Adjusting (AP300F Asphalt Paver Propel System).pdf
UENR6015 - Specifications (AP300F Asphalt Paver Machine System).pdf
UENR6016 - Systems Operation (AP300F Asphalt Paver Machine System).pdf
UENR6016 - Testing and Adjusting (AP300F Asphalt Paver Machine System).pdf
UENR6364 - Schematic (AP300F Asphalt Paver Hydraulic System 444-5410-11).pdf
UENR6365 - Schematic (AP300F Asphalt Paver SE34V and SE34VT Asphalt Screed Electrical System; Machine 473-2870XS02; Engine; Product Link; and Screed 473-2870XS02 (Paver) 450-4726XS00 (Screed)).pdf
UENR6366 - Schematic (AP300F Asphalt Paver _ SE34V and SE34VT Asphalt Screed Electical System (Paver) 473-2870-02 (Screed) 450-5726).pdf
UENR7084 - Schematic (SE34V and SE34VT Asphalt Screed Hydraulic System; 458-9027-03).pdf
Total Pages: 1,314 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
SE34V ASPHALT SCREED RAT
SE34VT ASPHALT SCREED NEK
AP300F ASPHALT PAVER FRA
AP300F ASPHALT PAVER NNN
AP300F ASPHALT PAVER WHY
AP300F ASPHALT PAVER YES
TABLE OF CONTENTS
M0068314 - Disassembly and Assembly (SE34 Asphalt Screed Machine Systems)................1
Platform - Remove and Install................2
Walkway - Remove and Install................4
Screed - Remove and Install................6
Nose Bar (Main Screed) - Remove and Install................10
Nose Bar (Extender Screed) - Remove and Install................12
Screed Plate - Remove and Install................14
Heating Element (Main Screed) - Remove and Install................17
Heating Element (Extender) - Remove and Install................20
Heating Element (End Gate) - Remove and Install................23
Gear Motor (Vibratory) - Remove and Install................25
Vibratory Group - Remove and Install................27
Vibratory Group - Disassemble................28
Vibratory Group - Assemble................32
Manual Adjuster (Extender Height; Extender Slope) - Remove and Install................36
Solenoid Valve (Extender Extend) - Remove and Install................39
Hydraulic Cylinder (Extender Extend) - Remove and Install................41
Manual Crown - Remove and Install................45
Thickness Control - Remove and Install................47
Tow Arm - Remove and Install................48
Deflector Plate - Remove and Install................50
Shoe (End Gate) - Remove and Install................53
Actuator (End Gate) - Remove and Install................56
End Gate - Remove and Install................57
Cutoff Shoe - Remove and Install - Plate Extension................59
Screed Frame (Extender) - Remove and Install................62
Screed Frame (Main) - Remove and Install................65
M0071074 - Specifications, Systems Operation, Testing and Adjusting (SE34V and SE34VT Screed Machine)................69
Drop Arm................70
Screed Plate................72
Height Adjuster................74
Hydraulic Cylinder (Extender)................82
Wiring (Screed Heater)................86
General Information................88
Gear Motor (Vibratory)................90
Gear Motor (Tamper)................92
Operator Controls................93
Screed Components................105
Screed Control System................110
Electric Heat System................123
Machine Preparation for Troubleshooting................131
Visual Inspection................133
Screed Troubleshooting................135
Screed Plate - Check and Adjust - SE34V Screed................142
Deflector - Check and Adjust - SE34V Screed................148
Angle of Attack - Check and Adjust - SE34V Screed................152
Screed Heating System - Test - SE34V and SE34VT Screed................160
Temperature Sensor (Electric Heat) - Test - SE34V and SE34VT Screed................168
M68282 - Disassembly and Assembly (AP300F Asphalt Paver Machine Systems)................173
Auger - Assemble................175
Auger - Disassemble................179
Auger - Remove and Install................183
Brake Pump and Valve - Remove and Install................185
Canopy - Remove and Install................187
Chain (Auger Conveyor) - Remove and Install................189
Chain (Drag Conveyor) - Remove and Install................191
Control Valve (Vibratory) - Remove and Install................193
Drag Conveyor - Remove and Install................195
Feeder Drive Shaft Group - Assemble................199
Feeder Drive Shaft Group - Disassemble................201
Feeder Drive Shaft Group - Remove and Install................203
Final Drive Planetary - Assemble................205
Final Drive Planetary - Disassemble................215
Final Drive Planetary - Remove and Install................224
Footshaft - Remove and Install................227
Front Wheel Drive Manifold - Remove and Install................229
Fuel Tank - Remove and Install................232
Gear Motor (Ventilation System) - Remove and Install................235
Generator - Remove and Install................237
Gerotor Motor (Auger Conveyor) - Remove and Install................240
Gerotor Motor (Drag Conveyor) - Remove and Install................242
Gerotor Motor (Propel) - Remove and Install................245
Hopper - Remove and Install................246
Hydraulic Cylinder (Auger Hoist) - Remove and Install................248
Hydraulic Cylinder (Hopper Hoist) - Remove and Install................250
Hydraulic Cylinder (Screed Hoist) - Remove and Install................253
Hydraulic Cylinder (Steering) - Remove and Install................255
Hydraulic Cylinder (Tow Point) - Remove and Install................258
Hydraulic Oil Filter (Return) - Remove and Install................260
Hydraulic Tank - Remove and Install................262
Operator Console - Assemble................266
Operator Console - Disassemble................271
Operator Console - Remove and Install................276
Piston Motor (Front Wheel Assist) - Remove and Install................279
Piston Motor (Propel) - Remove and Install................283
Piston Pump (Auxiliary) - Remove and Install................284
Piston Pump (Propel) - Remove and Install................286
Piston Pump (Tamper Bar) - Remove and Install................289
Push Roller - Remove and Install................291
Screed - Remove and Install................293
Seat - Remove and Install................296
Steering Control (Force Control) - Assemble................298
Steering Control (Force Control) - Disassemble................302
Steering Control (Force Control) - Remove and Install................306
Steering Wheel - Remove and Install................310
System Pressure - Release................312
Tow Arm - Remove and Install................318
Washdown Hose Reel - Remove and Install................320
Wheel (Front Wheel Assist) - Remove and Install - Bogie................321
Wheel (Rear) - Remove and Install................326
M68304 - Disassembly and Assembly (AP300F and AP355F Asphalt Paver Engine Supplement)................328
Air Cleaner - Remove and Install................329
Alternator - Remove and Install................331
Battery - Remove and Install................333
Electric Starting Motor - Remove and Install................335
Engine - Remove and Install................338
Exhaust (Muffler) - Remove and Install................342
Expansion Tank - Remove and Install................344
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install................346
Radiator and Hydraulic Oil Cooler - Remove and Install................348
System Pressure - Release................352
UENR4675 - Systems Operation (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System)................358
Calibration Menu................359
Diagnostic Menu................365
Display Navigation................368
Display Settings................382
ECM Summary Menu................390
Left Hand Buttons................394
Machine Settings Menu................430
Menu Navigation................455
Pave Start Assistant Menu................468
Pop-Up Messages................475
Service Test Menu................479
Totals Menu................486
UENR4675 - Testing and Adjusting (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System)................488
Module - Flash Program................489
System Schematic................496
UENR4675 - Troubleshooting (AP300F, AP355F, AP500F, AP555F, AP600F, AP655F, AP655F L, AP1000F and AP1055F Asphalt Pavers Monitoring System)................498
Alarm - Test................499
CAN Data Link - Test................505
Determining Diagnostic Trouble Codes................515
Diagnostic Trouble Codes................520
Electrical Connector - Inspect................521
Emerging Symptom Information................527
Event Codes................528
General Information................532
Service Tools................533
Symptom Troubleshooting................535
Wiring Harness (Open Circuit) - Test................537
Wiring Harness (Short Circuit) - Test................538
UENR6013 - Specifications (AP300F Asphalt paver Propel Systems)................539
Belt Tensioner................540
Bogie................542
Hydraulic Cylinder (Track Tension) 1................544
Hydraulic Cylinder (Track Tension) 2................545
Hydraulic Tank................546
Position Sensor (Decelerator)................547
Propel Lines................548
UENR6014 - Systems Operation (AP300F Asphalt Paver Propel System)................549
Brake Release Manifold................550
Control Valve (Front Wheel Assist)................551
Control Valve (Parking Brake)................553
Electrical Schematic (Propel System)................554
Final Drive Planetary................561
General Information (Propel System)................563
Graphic Color Codes................565
Hydraulic Schematic (Propel System)................567
Location of Electrical Components (Propel System)................578
Location of Hydraulic Components (Propel System)................581
Operator Controls (Propel System)................583
Piston Motor (Front Wheel Assist)................589
Piston Motor (Propel)................591
Piston Pump (Propel)................594
UENR6014 - Testing and Adjusting (AP300F Asphalt Paver Propel System)................601
Differential Pressure Valve (Front Wheel Assist) - Test................602
Forward Currents (EDC)- Calibrate................615
Machine Preparation for Troubleshooting................623
Pressure Reducing Valve - Test and Adjust - Shift, Front-Wheel Assist Clutch................626
Propel System Troubleshooting................635
Relief Valve (Charge) - Test - Left Pump................638
Relief Valve (Charge) - Test - Right Pump................650
Relief Valve (Flushing Valve) - Test and Adjust - Left Pump................662
Relief Valve (Flushing Valve) - Test and Adjust - Right Pump................675
Relief Valve (Main) - Test and Adjust - Left Pump................688
Relief Valve (Main) - Test and Adjust - Right Pump................703
Relief Valve (Pressure Override) - Test and Adjust - Left Pump................718
Relief Valve (Pressure Override) - Test and Adjust - Right Pump................732
Reverse Currents (EDC)- Calibrate................746
Rotary Position Sensor (Decelerator Pedal) - Test and Adjust................754
Solenoid (Shift) - Test................759
Steering Wheel - Calibrate................768
System Pressure - Release................776
Visual Inspection................782
UENR6015 - Specifications (AP300F Asphalt Paver Machine System)................786
Air Cleaner................787
Drag Conveyor................790
Drop Arm................792
Fuel Lines................794
Height Adjuster Group................798
Hopper................806
Hydraulic Cylinder (Hopper Hoist)................808
Hydraulic Cylinder (Screed Hoist)................810
Hydraulic Cylinder (Steering)................811
Hydraulic Tank................812
Lines (Steering)................813
Operator Console................814
Platform................818
Power Crown Group................820
Pump Drive................821
Push Roller................822
Screed Frame................824
Screed Plate................826
Steering Control................831
Tow Arm................832
Washdown Hose Reel................834
UENR6016 - Systems Operation (AP300F Asphalt Paver Machine System)................836
Bank Valve (Implement)................838
Control Valve (Hopper and Auger)................841
Control Valve (Steering)................844
Electrical Schematic (Auger and Conveyor System)................846
Electrical Schematic (Auxiliary Hydraulic System)................854
Electrical Schematic (Generator System)................870
Electrical Schematic (Tamper System)................872
Electrical Schematic (Vibratory System)................875
Electrical Schematic (Washdown System)................878
Gear Motor (Auger)................880
Gear Motor (Conveyor)................881
Gear Motor (Tamper)................882
Gear Motor (Vibratory)................884
Gear Pump (Auxiliary)................885
Gear Pump (Tamper)................886
Gear Pump (Vibratory)................887
General Information (Auger and Conveyor System)................888
General Information (Auxiliary Hydraulic System)................889
General Information (Generator System)................890
General Information (Tamper System)................891
General Information (Vibratory System)................892
General Information (Washdown System)................893
Graphic Color Codes................894
Hydraulic Cylinder (Auger Hoist)................896
Hydraulic Cylinder (Hopper Hoist)................897
Hydraulic Cylinder (Screed Hoist)................898
Hydraulic Cylinder (Steering)................899
Hydraulic Cylinder (Tow Point)................900
Hydraulic Schematic (Auger and Conveyor System)................901
Hydraulic Schematic (Auxiliary Hydraulic System)................907
Hydraulic Schematic (Tamper System)................918
Hydraulic Schematic (Vibratory System)................921
Location Of Components (Generator System)................924
Location of Components (Auger and Conveyor System)................927
Location of Components (Washdown System)................930
Location of Electrical Components (Auger and Conveyor System)................933
Location of Electrical Components (Auxiliary Hydraulic System)................936
Manifold Valve (Steering)................939
Operator Controls (Auger and Conveyor System)................941
Operator Controls (Auxiliary Hydraulic System)................946
Operator Controls (Generator)................956
Operator Controls (Tamper System)................957
Operator Controls (Vibratory System)................962
Operator Controls (Washdown System)................965
Piston Pump (Auger and Conveyor)................968
Piston Pump (Auxiliary)................970
Tamper Valve................971
Vibratory Valve................972
UENR6016 - Testing and Adjusting (AP300F Asphalt Paver Machine System)................973
Auger Conveyor - Calibrate................975
Conveyor Chain (Drag) - Check and Adjust................988
Conveyor Drive Chain (Auger) - Check and Adjust................995
Conveyor Drive Chain (Drag) - Check and Adjust................1001
Conveyor Speed (Auger) - Check................1007
Conveyor Speed (Drag) - Check................1018