Volvo A35F and A35F FS Articulated Hauler Workshop Repair Manual PDF with Wiring Diagrams - MVOLCONA35F.zip
A full factory-style service and repair guide, complete with Electrical Wiring Diagrams, for the Volvo A35F / A35F FS Articulated Haulers — packed with every technical detail needed to service, troubleshoot, fix, and overhaul the machine just as expert technicians would.
The workshop service and repair manual for Volvo Construction Equipment's A35F and A35F FS Articulated Haulers covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Articulated Haulers A35F Volvo / A35F FS Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,933 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL...2
00 - DESCRIPTION; COMPLETE MACHINE...3
Complete machine; descriptions...4
Product plates...7
Information and warning decals...10
03 - SPECIFICATIONS...20
Tightening torques...21
Weights...32
Tyre equipment and recommended tyre pressures...33
07 - STANDARD TIME...35
Operation numbers for additional work...36
08 - TOOL...38
E-2005...39
E-2014...41
E-2500...43
E-2501...45
E-2503...47
E-2511...48
E-2517...50
E-2518...53
E-2519...55
E-2524...57
E-2525...64
E-2526...66
E-2529...68
E-2534...70
E-2535...72
E-2538...74
E-2546...76
E-7030...78
Infrared Thermometer...80
Leak detector 951 1207; description...84
88830227_88830228 User instruction...88
88830268 User Instruction...98
88830386 User instruction...104
88830507 User instruction...109
88830508 User instruction...117
88830557 User Instruction...128
09 - MISCELLANEOUS...138
Troubleshooting Strategy...139
Troubleshooting; assistant devices...141
Collection of Basic Data...143
Tech Tool; Operations ...145
Basic checks...147
Electrical system; basic check...149
Power transmission; basic check...156
Basic check; transmission...159
Brake system; basic check...161
Parking brake; basic check...165
Steering and hydraulics; basic check...168
1 - STANDARD PARTS; SERVICE...171
16 - LUBRICANT; FUEL; OTHER FLUID...172
Automatic lubrication system...173
Coolant...175
Grease...177
Recommended lubricants...178
Alternative fuels...183
Exhaust heated dump body...186
17 - SERVICE...187
Service_{49-03}...191
Service_{48-21}...193
Safety when servicing...196
Service points...198
Tech Tool; Operations...201
Arrival Inspection; according to Inspection Programme...203
Delivery Inspection; according to Inspection Programme...204
Maintenance of Stored Machines; according to Inspection Programme...205
Condition test and maintenance program...206
Maintenance service; first 1000 hours...208
Maintenance service; every 10 hours...209
Maintenance service; every 50 hours...210
Maintenance service; every 250 hours...211
Maintenance service; every 500 hours...212
Maintenance service; every 1000 hours...214
Maintenance service; every 2000 hours_{38-04}...216
Maintenance service; every 2000 hours_{37-30}...219
Maintenance service; every 4000 hours_{36-37}...222
Maintenance service; every 4000 hours_{36-04}...226
Maintenance service; every 6000 hours...229
Maintenance service; every 12000 hours...230
Service position 1...231
Service position 2 ...234
Restoring from service position...238
Restoring of the machine...240
Lubrication; every 250 hours...242
Lubrication; every 500 hours...245
Lubrication; every 1000 hours...247
Lubrication; every 2000 hours...249
Basic service...251
Drive belts; checking...253
Valves; adjusting_{18-06}...255
Valves; adjusting_{11-02}...264
Engine and dropbox mounts; checking...273
Engine oil and filter; changing_{52-02}...276
Engine oil and filter; changing_{50-21}...280
Fuel filters; replacing...283
Extra fuel prefilter; replacing...287
Fuel system extra fuel pre- filter; draining...289
Fuel tank breather filter; replacing_{44-22}...291
Fuel tank breather filter; replacing_{43-29}...293
Fuel tank sediment; draining...295
Air drier cartridge; replacing...297
Air drier filter; replacing...299
Engine air cleaner primary filter; replacing...303
Engine air cleaner secondary filter; replacing...306
Engine pre cleaner cyclone type; cleaning...309
Coolant; changing...312
Coolant freezing point; checking...318
Radiator; cleaning...320
Engine and cab heater fuel filter; replacing_{22-16}...322
Engine and cab heater fuel filter; replacing_{21-16}...324
Engine and cab heater extra fuel tank breather filter; replacing...326
MATRIS and Tech Tool; reading...328
Software update; checking...330
Transmission oil; changing...334
Transmission oil filter; replacing...336
Transmission breather filter; replacing...338
Dropbox leakage; checking...340
Dropbox oil; changing...341
Dropbox and front axle; breather filter; replacing...343
Dropbox quick drain valve; replacing...344
Propeller shaft movement; checking...347
Drive axles leakage; checking...349
Drive axle oil; changing...350
Axle breather filters; replacing...352
Power take-off suction strainer; cleaning...354
Service brake disc wear; checking...356
Brake system pressure oil filter; replacing...359
Brake cooling oil level; checking...361
Brake cooling oil; changing...362
Brake cooling oil tank breather filter; replacing...366
Brake cooling tank return oil filter and magnetic rods; cleaning and replacing_{24-31}...368
Brake cooling tank return oil filter and magnetic rods; cleaning and replacing_{10-49}...375
Parking brake pads; checking...378
Parking brake function; checking...380
Steering cylinder bearings clearance; checking...381
Secondary steering; checking...383
FS accumulator; checking...385
FS cylinder rubber bearings; checking...395
Frame joint bearings clearance; checking...397
Steering joint bearing; checking...400
Tyre wear and air pressure; checking...404
Alternative exit; checking...406
Cab prefilter; replacing...408
Cab main filter; replacing...410
Cab asbestos filter; replacing...412
Hydraulic oil level; checking...414
Hydraulic oil; changing...415
Hydraulic oil tank breather filter; replacing...418
Hydraulic tank sediment; draining...421
Hydraulic tank return oil filter and magnetic rod; cleaning and replacing_{48-30}...423
Hydraulic tank return oil filter and magnetic rod; cleaning and replacing_{46-27}...429
Load body rubber cushions clearance; checking...432
Exhaust heated load body; checking; cleaning and greasing...434
Fire suppression system; checking...436
Automatic central lubrication filter; replacing...461
Recovering and towing-12...464
Recovering and towing...467
Dump body alternative; lowering...470
Parking brake; manually releasing...473
Propeller shaft between transmission and dropbox; removing...475
Transporting the machine...481
Hydraulic suspension; Forced motion...488
19 - GENERAL...490
CE-marking; EMC-directive-35...491
CE-marking; EMC-directive...493
FOPS and ROPS...495
Safety concerns everybody!...497
Safety when handling the machine...499
Service position 2...503
Service position 3...508
Checking function...514
Safety when lifting and supporting the machine...516
Safety when using lifting equipment...518
Rules when handling tyres...520
Safety when working with batteries...523
Starting with booster batteries...525
Safety when handling oils and fuel...528
Safety when working on pressurized systems...529
Safety when working on hydraulic systems...531
Safety when handling accumulators...533
Safety when working on the machine's electrical system...534
Safety during electric welding...537
Fire prevention measures...539
Checklist after a fire or heat exposure...542
Health hazards with paint; plastics and rubber...544
Environment...547
Environmental handling for the future...549
Waste handling...551
Environmentally safe handling...555
Environmentally hazardous fluids...557
Safety when working with air conditioning refrigerant...558
Working in environmentally contaminated areas...561
Decontamination...564
2 - ENGINE WITH MOUNTING AND EQUIPMENT...568
20 - GENERAL...569
Engine; description_{17-19}...570
Engine; description_{17-00}...574
Tech Tool; operations ...578
Tightening torques; engine mounts...580
Engine; capacities...582
Engine; sensor locations...583
E-ECU MID 128 pre-programmed; replacing...586
E-ECU MID 128 non-programmed; replacing...587
21 - ENGINE...590
Engine; specifications...591
Engine and transmission; removing...595
Engine and transmission; installing...618
Engine rotation speed sensor; replacing...639
Engine rotation speed sensor (camshaft); replacing...642
Engine; tightening torques...647
Cylinder compression; testing...659
Crankcase ventilation; description...673
Cylinder block; description...676
Valve mechanism; specifications_{57-25}...680
Valve mechanism; specifications_{57-04}...683
Internal Exhaust Gas Recirculation (IEGR); description...686
Valves; adjusting_{55-34}...693
Valves; adjusting_{54-58}...702
Engine timing gear; description...711
Camshaft setting; checking...714
Camshaft; replacing...719
Crankshaft front oil seal; replacing...736
Crankshaft rear oil seal; replacing...741
Crankshaft; axial clearance; checking...748
Engine mount rubber cushion; replacing...753
Engine mounting rear; changing...757
22 - LUBRICATING SYSTEM...761
Lubrication system; description_{13-38}...762
Lubrication system; description_{12-52}...768
Lubrication system; specifications...774
Lubrication oil consumption; checking...776
Lubrication system; component locations...780
Lubrication system; tightening torques...783
Lubrication oil pressure; checking with pressure gauge...787
Lubrication pressure rocker arm shaft; checking...789
23 - FUEL SYSTEM...794
Fuel system; description...795
Fuel system; specifications...801
Fuel system; tightening torques...803
Air in fuel system; checking...811
Carbon dioxide in fuel system; checking...816
Fuel system; component location...822
Feed pump pressure; checking...824
Fuel pump; inspecting...826
Fuel system; bleeding...843
Fuel level; description...846
Stall speed; checking...848
Unit injector pretension; adjusting...852
Injectors; checking...854
Unit injector; replacing...865
Overflow valve; replacing...877
Injector sleeves; replacing...881
25 - INLET & EXHAUST SYSTEM...890
Inlet and exhaust system; description_{48-57}...891
Inlet and exhaust system; description_{48-25}...896
Inlet and exhaust system; specification...901
Inlet and exhaust system; component location_{47-29}...904
Inlet and exhaust system; component location_{47-08}...906
Inlet and exhaust system; tightening torques...908
Compression brake; description...914
Auxiliary brake (engine braking); description_{44-17}...921
Auxiliary brake (engine braking); description_{44-01}...923
Exhaust pressure governor...926
Turbocharger; inspecting...929
Turbocharger; replacing...934
Charge air cooling system; description...943
Cooling fan motor; charge air cooler; checking_adjusting low rpm...947
Cooling fan motor; charge air cooler; checking_adjusting high rpm...952
26 - COOLING SYSTEM...957
Cooling system; description...958
Cooling system; specification...965
Carbon dioxide in coolant system; checking...967
Cooling system; component location...973
Cooling system; tightening torques...975
Coolant with anti-freeze and corrosion protection; recommendation...978
Radiator; adjusting...981
Thermostat; secondary system; description...983
Secondary coolant pump; replacing...984
Cooling fan speed control; description...993
Cooling fan motor; radiator; checking_adjusting low rpm...997
Cooling fan motor; radiator; checking high rpm...1002
27 - ENGINE CONTROL...1006
Electronic accelerator pedal; description...1007