John Deere 35G Excavator Operator's Manual OMT333111 PDF English - MJODOMT333111.zip

The full Operator's Manual for the John Deere 35G Excavator.

OMT333111 English - 35G Excavator Operator's Manual.pdf

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Total Pages: 465 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Also Available Now:

omt333112 Spanish - Excavadora 35G.pdf

omt333113 French - Excavatrice 35G.pdf

TABLE OF CONTENTS

Section 1-1: Safety—Safety and Operator Conveniences....21

Safety and Operator Convenience Features....22

Section 1-2: Safety—General Precautions....23

Recognize Safety Information....24

Follow Safety Instructions....25

Operate Only If Qualified....26

Wear Protective Equipment....27

Avoid Unauthorized Machine Modifications....28

Control Pattern Selector—If Equipped....29

Add Cab Guarding for Special Uses....30

Inspect Machine....31

Stay Clear of Moving Parts....32

Avoid High-Pressure Fluids....33

Avoid High-Pressure Oils....34

Work In Ventilated Area....35

Avoid Static Electricity Risk When Refueling....36

Prevent Fires....38

Prevent Battery Explosions....39

Handle Chemical Products Safely....40

Decommissioning — Proper Recycling and Disposal of Fluids and Components....41

Prepare for Emergencies....42

Clean Debris from Machine....43

Section 1-3: Safety—Operating Precautions....44

Use Steps and Handholds Correctly....45

Start Only From Operator's Seat....46

Use and Maintain Seat Belt....47

Prevent Unintended Machine Movement....48

Avoid Work Site Hazards....49

Keep Riders Off Machine....51

Avoid Backover Accidents....52

Avoid Machine Tip Over....53

Inspect and Maintain ROPS....55

Prevent Acid Burns....56

Travel Safely....58

Use Special Care When Lifting Objects....59

Add and Operate Attachments Safely....60

Section 1-4: Safety—Maintenance Precautions....61

Park and Prepare for Service Safely....62

Service Cooling System Safely....63

Remove Paint Before Welding or Heating....64

Make Welding Repairs Safely....65

Drive Metal Pins Safely....66

Section 1-5: Safety—Safety Signs....68

Safety Signs....68

Section 2-1: Operation—Operator’s Station....76

Right Console—Cab....77

Right Console—Canopy....78

Key Switch....79

Pedals and Levers....80

Engine Speed Dial....82

Horn....83

Pilot Shutoff Lever....84

Travel Alarm Cancel Switch....85

Cab Heater and Air Conditioner—If Equipped....86

Operating AM/FM Radio—If Equipped....93

Cab Dome Light—If Equipped....97

12 Volt Auxiliary Power Outlet....98

Door Release Lever—If Equipped....99

Front (Alternative Exit) Window—If Equipped....100

Removing Lower Front Window—If Equipped....102

Fire Extinguisher Mounting Location....103

Alternative Exit Tool—If Equipped....104

Opening Right Side Window—If Equipped....105

Adjusting Operator Seat....106

Operator’s Manual Compartment....107

Section 2-2: Operation—Monitor Operation....108

Monitor....109

Monitor Functions....111

Monitor Start-Up....113

Menu....116

Menu—Alarm List....119

Menu—Auto-Shutdown....123

Menu—Clock....125

Menu—Trip....128

Menu—Brightness Adjustment....132

Section 2-3: Operation—Operating the Machine....135

Operating in High Altitude....136

Before Starting Work....137

Inspect Machine Daily Before Starting....138

Starting the Engine....412

Starting the Engine in Cold Weather....141

Checking Instruments After Starting....144

Cold Weather Warm-Up....145

Travel Pedals and Levers....146

Control Lever Pattern Operation....148

Control Lever Pattern Conversion....150

Multi-Function Control Lever....151

Boom-Swing Pedal....153

Positioning Auxiliary Line Selector Valve....155

Operating Backfill Blade....157

Operating Angle Blade—If Equipped....159

Operating Tips—Backfill Blade....160

Operating in Water and Mud....161

Selecting Correct Track....162

Driving Up a Steep or Slippery Slope....163

Lower Boom With Engine Stopped....164

Parking the Machine....168

Loading and Unloading for Transport....169

Towing Machine a Short Distance....171

Lifting....172

Lifting Machine....174

Section 3-1: Maintenance—Machine....176

Required Emission-Related Information....177

Diesel Fuel....178

Diesel Fuel Specifications....179

Lubricity of Diesel Fuel....180

Biodiesel Fuel....181

Supplemental Diesel Fuel Additives....183

Fuel Filters....184

Minimizing the Effect of Cold Weather on Diesel Engines....185

Testing Diesel Fuel....187

Handling and Storing Diesel Fuel....188

Alternative and Synthetic Lubricants....189

Lubricant Storage....190

Mixing of Lubricants....191

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....192

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....193

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....195

Oil Filters....197

Hydraulic Oil....198

Travel Gear Case Oil....200

Grease....201

Diesel Engine Coolant (engine without wet sleeve cylinder liners)....203

Water Quality for Mixing with Coolant Concentrate....205

Supplemental Coolant Additives....206

Operating in Warm Temperature Climates....207

Testing Coolant Freeze Point....208

Disposing of Coolant....210

Section 3-2: Maintenance—Periodic Maintenance....211

Service Machine at Specified Intervals....212

Check the Hour Meter Regularly....213

Prepare Machine for Maintenance....214

Engine Access Door....216

Open Maintenance Access Doors....217

Tilting Operator’s Station....219

Fuel Tank....227

Check Windshield Washer Fluid Level—If Equipped....228

Hydraulic Breaker and Crusher Attachments....229

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....230

Service Intervals....231

Required Parts....233

Section 3-3: Maintenance—As Required....234

Clean Radiator Core and Oil Cooler....235

Check and Clean Air Cleaner Dust Unloader Valve....236

Replace Engine Air Filter....237

Check and Adjust Air Conditioner Belt—If Equipped....239

Check Track Sag—Rubber Track....241

Check Track Sag—Steel Track—If Equipped....243

Adjust Track Sag....245

Section 3-4: Maintenance—Every 10 Hours or Daily....247

Check Engine Oil Level....248

Check Hydraulic Tank Oil Level....250

Drain Water and Sediment from Fuel Tank Sump....252

Drain Water and Sediment from Primary Fuel Filter and Water Separator....253

Check Engine Coolant Level....254

Check Bucket Teeth....256

Check Seat Belt....257

Lubricate Bucket and Link Pins....266

Lubricate Front End Pin Joints....285

Section 3-5: Maintenance—Initial Service - 50 Hours....262

Check and Adjust Fan Belt Tension....270

Section 3-6: Maintenance—Every 100 Hours....265

Lubricate Bucket and Link Pins....266

Lubricate Front End Pin Joints....285

Check and Adjust Fan Belt Tension....270

Section 3-7: Maintenance—Initial Service - 250 Hours....272

Replace Hydraulic Tank Oil Filter....294

Section 3-8: Maintenance—Every 250 Hours....276

Lubricate Swing Bearing....277

Check Travel Gear Case Oil Level....278

Drain Water and Sediment From Hydraulic Tank....279

Take Engine Oil Sample....281

Section 3-9: Maintenance—Every 500 Hours....282

Drain and Refill Engine Oil and Replace Filter....283

Lubricate Front End Pin Joints....285

Lubricate Swing Bearing Gear....288

Lubricate Control Lever Universal Joint....289

Lubricate Blade Pins....290

Replace Primary Fuel Filter and Water Separator....291

Replace Final Fuel Filter....293

Replace Hydraulic Tank Oil Filter....294

Take Fluid Samples....297

Section 3-10: Maintenance—Every 1000 Hours....298

Replace Pilot System Oil Filter....299

Drain and Refill Travel Gear Case Oil....302

Check and Adjust Engine Valve Lash....304

Check Starter and Alternator....305

Section 3-11: Maintenance—Every 2000 Hours....306

Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....307

Drain Cooling System....311

Cooling System Fill and Deaeration Procedure....313

Section 4-1: Miscellaneous—Machine....315

Bleed Fuel System....316

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....317

Do Not Service Control Valves, Cylinders, Pumps, or Motors....318

Precautions for Alternator and Regulator....319

Using Booster Batteries—12-Volt System....320

Handling, Checking, and Servicing Batteries Carefully....321

Using Battery Charger....323

Replacing Battery....325

Welding on Machine....326

Bleed Hydraulic System....420

Clean Machine Regularly....329

Adding 12-Volt Accessories....330

Connecting and Disconnecting Auxiliary Lines....331

Replacing Fuses....334

Clean Cab Fresh Air and Cab Recirculating Air Filters—If Equipped....337

Replacing Bucket Teeth....339

Replacing Bucket Teeth—TK Series....341

Installing Bucket With Quick Coupler....342

Track Sag General Information....344

Check Track Shoe Hardware....345

Rubber Track Care....346

Removing and Installing Rubber Track....347

Converting the Track....350

Hardware Torque Specifications....351

Unified Inch Bolt and Screw Torque Values....352

Metric Bolt and Screw Torque Values....355

Section 4-2: Miscellaneous—Operational Checkout....358

Operational Checkout....358

Section 4-3: Miscellaneous—Troubleshooting....410

Troubleshooting Procedure....411

Engine....412

Electrical System....417

Hydraulic System....420

Section 4-4: Miscellaneous—Storage....423

Prepare Machine for Storage....424

Monthly Storage Procedure....426

Section 4-5: Miscellaneous—Serial Numbers....428

Record Product Identification Number (PIN)....429

Record Engine Serial Number....430

Keep Proof of Ownership....431

Keep Machines Secure....432

Section 4-6: Miscellaneous—Specifications....433

Engine Specifications....434

Drain and Refill Capacities....435

Machine Specifications....436

Working Ranges....438

Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Standard Counterweight, and Rubber Track with Blade)....440

Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Standard Counterweight, and Steel Track with Blade)....441

Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Standard Counterweight, and Rubber Track with Blade)....442

Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Standard Counterweight, and Steel Track with Blade)....443

Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Extra Counterweight, and Rubber Track with Blade)....444

Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Extra Counterweight, and Steel Track with Blade)....445

Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Extra Counterweight, and Rubber Track with Blade)....446

Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Extra Counterweight, and Steel Track with Blade)....447

Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Standard Counterweight, and Rubber Track with Blade)....448

Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Standard Counterweight, and Steel Track with Blade)....449

Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Standard Counterweight, and Rubber Track with Blade)....450

Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Standard Counterweight, and Steel Track with Blade)....451

Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Extra Counterweight, and Rubber Track with Blade)....452

Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Extra Counterweight, and Steel Track with Blade)....453

Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Extra Counterweight, and Rubber Track with Blade)....454

Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Extra Counterweight, and Steel Track with Blade)....455

John Deere 35G Excavator Operator's Manual (OMT333111)