John Deere 8R RW Tractors 8235R 8260R 8285R 8310R 8335R 8360R Workshop Repair Service Manual (TM110319) PDF - MJODTM110319.zip
A full workshop-level service and repair manual covering the John Deere 8R RW tractor lineup — models 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R (S.N. -090000) (Russia S.N. 052201-055000) — packed with the guidance needed to maintain, fix, and service these machines the way professional technicians do.
The workshop service and repair manual for the John Deere 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R 8R RW tractors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm110319 - 8R Tractors (S. N. -090000) (Russia S.N. 052201-055000) Technical Manual - Repair.pdf
Total Pages: 2,762 pages
File Format: PDF(PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Engine Cooling System
Coolers and Air Conditioning Condenser
Exhaust System
Electrical
Connectors
Wire Harness Routings
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring Systems and Sensors
Armrest Control
Implement and Accessory Connectors
Convenience and Accessory Components
PowerShift Transmission
Component Removal and Installation
Miscellaneous Repair
Transmission
AutoPowr/IVT Transmission
Component Removal and Installation
General Repair Procedures
In Tractor Repairs
Transmission Repair
Assemble Transmission
Drive Systems
Component Removal and Installation
Rear Differential and Input Quill
Primary Brakes
Final Drives
Rear PTO
Hydraulic Pump Drive
MFWD Clutch
Drivelines
Front PTO
1300 Series MFWD Axles
Component Removal and Installation
Final Drives
Axle Housing
Differential
Input Gear Train
Oscillation
INDEPENDENT LINK SUSPENSION™ Axle
Component Removal and Installation
Controls
Final Drives
Drive Shafts
Differential
Steering
Suspension
Front Brakes
1500 Series MFWD Axle
Component Removal and Installation
Final Drives
Axle Housing
Differential
Input Gear Train
Oscillation and Tie Rod
Steering and Brakes
Steering Column
Steering Control Assembly
Steering Cylinders
Brake Valve
Hydraulic Trailer Brake
Air Trailer Brake
Hydraulics
Component Removal and Installation
Hydraulic System Repair
Integrated Hydraulic Pump
Hitch Valve, Selective Control Valves, and Couplers
Hitch
Front Hitch (S. N. -053100)
Front Hitch (S. N. 053101-)
Miscellaneous
Hood
Front Axle (Two-Wheel Drive)
Wagon And Pick-Up Hitch
Rear Wheels
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Air Suspension Seat
ActiveSeat™
Armrest
Cab Door and Windshield
Dealer Tools
Dealer Fabricated Tools
Essential and Recommended Tools
tm110319 - 8R Tractors Repair(S. N. —090000)(Russia S. N. 052201—055000)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Service Machines Safely
Stay Clear of Rotating Drivelines
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Pesticides
Handling Batteries Safely
Avoid Harmful Asbestos Dust
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Prevent Machine Runaway
Keep ROPS Installed Properly
Avoid Backover Accidents
Park Machine Safely
Support Machine Properly
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Use Proper Lifting Equipment
Follow Tire Recommendations
Service Tires Safely
Instructional Seat
Service Front-Wheel Drive Tractor Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Replace Safety Signs
Install All Guards
Live With Safety
Group 10: General Information
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap-To-Connect STC™ Fittings
Glossary of Terms
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove Engine
Install Engine
Remove Front Frame—MFWD and Two-Wheel Drive
Install Front Frame
Group 05: Engine Repair
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Replace Flywheel Dampener
Engine Repair—Use the relevant Component Technical Manual
Remove and Install Timing Gear Cover
Section 30: Fuel and Cooling Systems
Group 05: Diesel Fuel System
List of References
Specifications
Remove and Install Fuel Tank
Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications
Air Intake Pipe Connections
Service Air Intake System
Group 15: Engine Cooling System
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Draining, Flushing, and Refilling Cooling System
Test Radiator and Deaeration Tank
Test Radiator Cap
Remove and Install Radiator
Auxiliary Drive Belt Routing
Belt Tensioner Location
Inspect Belt Tensioner
Remove and Install Vari-Cool™ Fan Belt
Check and Fill Vari-Cool™ Fan Sheaves
Remove and Install Vari-Cool™ Drive Assembly
Remove and Install Vari-Cool™ Fan Driven Assembly
Repair Vari-Cool™ Fan Drive Assembly
Repair Vari-Cool™ Fan Driven Assembly
Remove and Install Vari-Cool™ Control Valve
Repair Vari-Cool™ Control Valve
Group 20: Coolers and Air Conditioning Condenser
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Remove Air Conditioning Condenser
Install Air Conditioning Condenser
Remove Fuel Cooler - Hydraulic Oil Cooler
Install Fuel Cooler - Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Group 25: Exhaust System
List of References
Specifications
Service Exhaust System
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP Connector
Repair AMPSEAL 16™ Connectors
CAN Controlled SCV Connectors
Remove Connector Body from Blade Terminals
CINCH™ Wedgebox Connectors
Exploded View—CINCH™ Flexbox Connectors
CINCH™ Flexbox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small MATE-N-LOC™ Socket Connector
Repair Small MATE-N-LOC™ Pin Connector
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack™ Connector
Repair YAZAKI™ Connectors
Group 10: Wire Harness Routings
List Of References
Right-Hand Convenience Outlet Harness
Left-Hand Convenience Outlet Harness
VLC Power Cable
CLC Power Cable
Alternator Harness
Positive Battery Cable
Negative Battery Cable
Cab Power Cable
Auxiliary Power Strip
Power Module Relay Harness
Hood Light Harness
Beacon Light Extension Harness
Dual Power Mirror Harness
Power Standard Mirror Harness
Power Extend Mirror Harness
Front Console Harness (ACS) (PST)
Front Console Harness (AutoPowr™/IVT™)
Front Console Harness (PST)
Steering Column Harness
Front Console Harness (ACS) (AutoPowr™/IVT™)
ATC Inner Roof Harness