John Deere 700K Crawler Dozer Operator's Manual OMT355957X19 PDF Download - MJODOMT355957X19.zip

This is a comprehensive Operator's Manual covering all service aspects of the John Deere 700K Crawler Dozer.

OMT355957X19 - John Deere 700K Crawler Dozer Operator's Manual.pdf

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PRODUCT DETAILS:

Total Pages: 521 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: Spanish English French

Category: Operator's Manual

TABLE OF CONTENTS

Section 1-1: Safety—Safety and Operator Conveniences....42

Safety and Operator Convenience Features....43

Section 1-2: Safety—General Precautions....44

Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance....45

Recognize Safety Information....49

Follow Safety Instructions....50

Operate Only If Qualified....51

Wear Protective Equipment....52

Protect Against Noise....53

Avoid Unauthorized Machine Modifications....54

Inspect Machine....55

Stay Clear of Moving Parts....56

Avoid High-Pressure Fluids....57

Avoid High-Pressure Oils....58

Work In Ventilated Area....59

Avoid Static Electricity Risk When Refueling....60

High Debris Applications....62

Prevent Fires....63

In Case of Machine Fire....64

Prevent Battery Explosions....65

Handle Chemical Products Safely....66

Handle Starting Fluid Safely....67

Decommissioning — Proper Recycling and Disposal of Fluids and Components....68

Exhaust Filter Ash Handling and Disposal....69

Prepare for Emergencies....70

Clean Debris from Machine....71

Add Cab Guarding for Special Uses....72

Section 1-3: Safety—Operating Precautions....73

Use Steps and Handholds Correctly....74

Start Only From Operator's Seat....75

Use and Maintain Seat Belt....76

Prevent Unintended Machine Movement....77

Avoid Work Site Hazards....78

Keep Riders Off Machine....80

Avoid Backover Accidents....81

Avoid Machine Tip Over and Machine Damage....82

Use Special Care When Operating....84

Inspect and Maintain ROPS....85

Travel Safely....86

Prevent Acid Burns....87

Add and Operate Attachments Safely....89

Section 1-4: Safety—Maintenance Precautions....90

Park and Prepare for Service Safely....91

Service Cooling System Safely....92

Remove Paint Before Welding or Heating....93

Make Welding Repairs Safely....94

Drive Metal Pins Safely....95

Clean Exhaust Filter Safely....96

Section 1-5: Safety—Safety Signs and Other Instructions....100

Safety Signs and Other Instructions....100

Section 2-1: Operation—Operator's Station....107

Standard Display Monitor (SDM) Functions....108

Sealed Switch Module (SSM) Functions....113

Transmission Control Lever....117

Blade Control Lever....118

Auxiliary Control Levers—If Equipped....119

Using Park Lock Levers....120

Heating and Air Conditioning System—If Equipped....121

Seat Adjustment....122

Seat Heater—If Equipped....124

Under Seat Heater—If Equipped....125

Windshield Wipers and Washers—If Equipped....126

Work and Drive Lights....128

Reversing Fan—If Equipped....129

Horn....130

Dome Light—If Equipped....131

Radio—If Equipped....132

Auxiliary Power Outlets....136

Door Latch—If Equipped....137

Secondary Exits—If Equipped....138

Cab Windows—If Equipped....139

Fire Extinguisher Mounting Location....140

Beacon Light—If Equipped....141

Section 2-2: Operation—Operating the Machine....142

Before Starting Work....144

Inspect Machine Daily Before Starting....145

Check Instruments Before Starting....147

Battery Disconnect Switch....149

Engine Break-In Period....150

Engine Block Heater—If Equipped....151

Starting the Engine....500

Engine Warm-Up....156

Cold Weather Warm-Up....157

Driving the Machine....158

Setting Travel Speed....160

Setting Engine Speed....161

Auto-Idle Operation....162

Economy (ECO) Mode Operation....163

Decelerator/Brake Pedal and Decelerator Mode Switch....164

Stopping the Machine....166

Parking the Machine....168

Hydraulic System Pressure Release....171

Blade Release....173

Required Machine Stop Warning....174

Exhaust Filter....177

Selective Catalytic Reduction (SCR) System Overview....180

Qualified Emergency Use — SCR Override Option....182

Service ADVISOR™ Remote (SAR) Software Delivery Process....184

Operating in Water and Mud....185

Operating on Steep Hills....186

Avoid Track Damage....187

Extend Undercarriage Life....188

Hydraulics Enable—If Equipped....190

Operating Blade....191

Changing Blade Pitch....194

Operating IGC System—Topcon Factory Installation, If Equipped....196

Operating SmartGrade™ System (Factory Installation)—If Equipped....198

Ripper Operation—If Equipped....199

Operating Winch—If Equipped....201

Fasten Cable to Winch Drum—4000S Series....204

Winch Free Spool Drag Adjustment....208

Loading Machine on a Trailer....209

Lifting the Machine....211

Releasing Park Brake to Tow the Machine....212

Section 2-3: Operation—Monitor Operation....216

Aftertreatment Indicators Overview....217

Standard Display Monitor (SDM)....221

Main Menu, SDM....222

Operation—Job Timer, SDM....224

Operation—Exhaust Filter, SDM....225

Operation—Exhaust Filter Auto Cleaning, SDM....226

Operation—Exhaust Filter Parked Cleaning, SDM....227

Operation—Exhaust Filter Emergency Override, SDM....229

Operation—Software Update, SDM....230

Diagnostics—Codes, SDM....231

Diagnostics—Machine Readings, SDM....232

Diagnostics—Engine Readings, SDM....233

Diagnostics—Transmission Readings, SDM....234

Diagnostics—JDLink Readings, SDM....235

Diagnostics—Controller Info, SDM....236

Diagnostics—Machine ID, SDM....237

Setup—Monitor, SDM....238

Setup—Security, SDM....239

Setup—Preferences, SDM....241

Section 3-1: Maintenance—Machine....243

Required Emission-Related Information....245

Diesel Fuel....246

Diesel Fuel Specifications....248

Lubricity of Diesel Fuel....249

Handling and Storing Diesel Fuel....250

Biodiesel Fuel....251

Testing Diesel Fuel....253

Supplemental Diesel Fuel Additives....254

Fuel Filters....255

Minimizing the Effect of Cold Weather on Diesel Engines....256

Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....258

Refilling Diesel Exhaust Fluid (DEF) Tank....259

Testing Diesel Exhaust Fluid (DEF)....261

Storing Diesel Exhaust Fluid (DEF)....262

Disposal of Diesel Exhaust Fluid (DEF)....263

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....264

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....265

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....267

Oil Filters....269

Diesel Engine Coolant (engine with wet sleeve cylinder liners)....270

Water Quality for Mixing with Coolant Concentrate....272

Operating in Warm Temperature Climates....273

Testing Coolant Freeze Point....274

Disposing of Coolant....276

Alternative and Synthetic Lubricants....277

Final Drive and Track Frame Pivot Oil....278

Hydraulic and Hydrostatic Oil....279

Track Rollers, Front Idler, and Carrier Roller Oil....281

Winch Oil....282

Multipurpose Extreme Pressure (EP) Grease....283

Lubricant Storage....284

Mixing of Lubricants....285

Section 3-2: Maintenance—Periodic Maintenance....286

Service Machine at Specified Intervals....287

Prepare Machine for Maintenance....288

Check Hour Meter Regularly....291

Fuel Tank....292

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....293

Service Intervals....294

Required Parts....297

Section 3-3: Maintenance—As Required....299

Inspect and Clean Cooling Package....300

Inspect or Replace Belt and Check Automatic Belt Tensioner....302

Check and Drain Primary Fuel Filter and Water Separator....304

Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped....305

Inspect and Replace Cab Fresh Air and Recirculation Filter Elements....307

Check and Fill Windshield Washer Fluid....309

Replace Primary and Secondary Engine Air Filter Elements....310

Check Air Cleaner Dust Unloader Valve....312

Track Sag General Information....437

Check and Adjust Track Sag....316

Service Exhaust Filter....322

Check and Clean Engine Air Filter Precleaner....323

Section 3-4: Maintenance—Every 10 Hours or Daily....324

Check Coolant Level at Surge Tank....325

Check Engine Oil Level....327

Check Hydraulic System Oil Level....329

Check Hydrostatic Transmission Oil Level....330

Lubricate Dozer Linkage and Blade Socket....331

Lubricate Right, Left, and Center Crossbar Pivots....333

Section 3-5: Maintenance—Every 50 Hours....334

Lubricate Rear Ripper—If Equipped....335

Section 3-6: Maintenance—Every 250 Hours....336

Check Final Drive Oil Level....337

Take Engine Oil Sample....338

Section 3-7: Maintenance—Every 500 Hours....339

Drain and Refill Engine Oil and Replace Filter....340

Replace Primary and Final Fuel Filters....342

Replace Auxiliary Fuel Filter—If Equipped....346

Replace Winch Oil Filter—If Equipped....348

Drain Water and Sediment From Fuel Tank....350

Check Battery Electrolyte Level; Clean and Tighten Terminals....351

Take Fluid Samples....354

Check Blade Shim Adjustment....355

Section 3-8: Maintenance—Every 1000 Hours....357

Replace Cab Fresh Air and Recirculation Filters....358

Check Track Frame Pivot Shaft Bushing Oil Level....360

Drain and Refill Final Drive Oil....361

Clean or Replace Winch Hydraulic Breather Filter—If Equipped....362

Drain and Refill Winch Oil and Replace Filter—If Equipped....363

Check Air Intake Hoses and Connections....366

Check Coolant Condition....367

Section 3-9: Maintenance—Every 2000 Hours....368

Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter....369

Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter....370

Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S.N. —304910)....372

Clean Diesel Exhaust Fluid (DEF) Tank (S.N. —304910)....373

Replace Open Crankcase Ventilation (OCV) Filter....374

Drain and Refill Hydraulic System Oil and Replace Filter....375

Drain and Refill Transmission Oil and Replace Hydrostatic Charge Oil Filter....377

Replace Fuel Tank Breather....380

Section 3-10: Maintenance—Every 3000 Hours....381

Check and Adjust Engine Valve Lash....382

Section 3-11: Maintenance—Every 4000 Hours....383

Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S.N. 304911— )....384

Clean Diesel Exhaust Fluid (DEF) Tank (S.N. 304911— )....385

Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter....386

Section 3-12: Maintenance—Every 6000 Hours....387

Drain and Refill Engine Cooling System....388

Section 4-1: Miscellaneous—Machine....392

Replace Coolant In-Line Filter....394

Opening and Closing the Grille....396

Remove Operator’s Station Floor Plate....398

Operator’s Seat Tilting Procedure....400

Check Air Inlet Cover....402

Replacing Fuses....403

Checking Park Lock Start System....405

Checking Transmission Start System....406

Lubricating Door Latches—If Equipped....407

Drain Fuel From Fuel Tank....408

Bleed Fuel System....409

Fluid Sampling Test Ports—If Equipped....411

Quick Service Connectors—If Equipped....412

JDLink™ Machine Monitoring System (MMS)—If Equipped....414

Keep Electronic Control Unit Connectors Clean....415

Do Not Service or Adjust Injection Nozzles or Injection Pump....416

Do Not Service Control Valves, Cylinders, Pumps, or Motors....417

Precautions for Alternator and Regulator....418

Handling, Checking, and Servicing Batteries Carefully....419

Using Battery Charger....422

Using Booster Batteries—24-Volt System....424

Replacing and Removing Batteries....425

Keep ROPS Installed Properly....427

Track Shoe Cap Screw Torque....429

Checking Carrier Roller Oil Level....432

Checking Idlers and Rollers for Oil Leakage....433

Welding Near Electronic Control Units....434

Welding on Machine....435

Replacing Ripper Teeth—If Equipped....436

Track Sag General Information....437

Check Track Shoe Hardware....438

Hardware Torque Specifications....439

Unified Inch Bolt and Screw Torque Values....440

Metric Bolt and Screw Torque Values....442

Section 4-2: Miscellaneous—Operational Checkout....445

Operational Checkout....445

Section 4-3: Miscellaneous—Troubleshooting....498

Troubleshooting Procedure....499

Engine....500

Electrical System....505

Hydraulic System....507

Hydrostatic Transmission System....509

Air Conditioning System....510

Heater System....512

Software Update....513

Section 4-4: Miscellaneous—Storage....514

Prepare Machine for Storage....515

Monthly Storage Procedure....517

Preparing Engine for Long-Term Storage....519

Removing Engine From Long-Term Storage....521

Section 4-5: Miscellaneous—Machine Numbers....522

Record Product Identification Number (PIN)....523

Record Engine Serial Number....524

Keep Proof of Ownership....525

Keep Machines Secure....526