Caterpillar E200B EL200B Excavator Workshop Service Repair Manual PDF 6KF 4SG 7DF 5EG - MCATEL200B.zip
A full workshop service and repair manual, complete with electrical wiring diagrams, covering the Caterpillar E200B and EL200B Excavators — packed with every technical detail needed to service, troubleshoot, overhaul, and rebuild these machines the way a professional technician would.
Inside the Caterpillar E200B and EL200B Excavators workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR4533 - Schematic (E200B and EL200B Excavator Hydraulic System; 6KF1-589; 4SG1-7935; 7DF1-1404 and 5EG1-807)
SENR4534 - Schematic (E200B and EL200B Excavator Electrical System; 6KF1-433; 4SG1-5705; 7DF1-962 and 5EG1-615)
SENR4535 - Schematic (E200B and EL200B Excavator Electrical System; 6KF434-UP; 4SG5706-UP; 7DF963-UP; and 5EG616-UP)
SENR4885 - Schematic (E200B and EL200B Excavator Hydraulic System; 6KF590-UP; 4SG7936-UP; 7DF1405-UP and 5EG808-UP)
SENR4316 - Disassembly and Assembly (E200B & EL200B EXCAVATORS VEHICLE SYSTEMS).pdf
SENR4525 - Systems Operation (E200B AND EL200B EXCAVATORS).pdf
SENR4527 - Testing and Adjusting (E200B & EL200B EXCAVATORS HYDRAULIC AND ELECTRONIC SYSTEMS).pdf
SENR4527 - Troubleshooting (E200B & EL200B EXCAVATORS HYDRAULIC AND ELECTRONIC SYSTEMS).pdf
SENR4528 - Specifications (E200B & EL200B EXCAVATORS HYDRAULIC SYSTEM).pdf
SENR4533 - Schematic (E200B and EL200B Excavator Hydraulic System; 6KF1-589; 4SG1-7935; 7DF1-1404 and 5EG1-807).pdf
SENR4534 - Schematic (E200B and EL200B Excavator Electrical System; 6KF1-433; 4SG1-5705; 7DF1-962 and 5EG1-615).pdf
SENR4535 - Schematic (E200B and EL200B Excavator Electrical System; 6KF434-UP; 4SG5706-UP; 7DF963-UP; and 5EG616-UP).pdf
SENR4885 - Schematic (E200B and EL200B Excavator Hydraulic System; 6KF590-UP; 4SG7936-UP; 7DF1405-UP and 5EG808-UP).pdf
PRODUCT DETAILS:
Total Pages: 653 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
SENR4316 - Disassembly and Assembly (E200B & EL200B EXCAVATORS VEHICLE SYSTEMS)...2
Duo-Cone Seals...4
Bucket...12
Rod Links...15
Bucket Cylinder...19
Stick Cylinder...22
Stick...24
Boom Cylinders...29
Boom...31
Counterweight...36
Fuel Tank...38
Seat Assembly...40
Cab Heater...41
Cab...43
Track Carrier Rollers...45
Track Rollers...51
Track Assemblies...57
Front Idlers; Recoil Springs And Hydraulic Track Adjusters...61
Front Idlers...63
Hydraulic Track Adjusters...66
Recoil Springs...69
Travel Drive Sprockets...76
Travel Brake Valves...78
Travel Motors...83
Travel Drives...96
Rotary Joint...112
Swing Motor...117
Swing Drive...127
Hydraulic Oil Tank...140
Hydraulic Oil Cooler...143
Main Hydraulic Pump And Pump Drive Coupling...145
Pilot Pump...170
High Pressure Cut-Off Valves...175
Undercarriage...178
Swing Gear And Bearing...186
Pilot Control Valves (Travel)...189
Hydraulic Activation Control Valve...192
Pilot Control Valves (Implement)...194
Potentiometer Assembly...198
Shuttle Valve...199
Solenoid Valves...201
Pilot Relief Valve...204
Hydraulic Accumulator...206
Pressure Reducing Valve...208
Oil Cooler Bypass Valve...210
Main Control Valve...212
SENR4528 - Specifications (E200B & EL200B EXCAVATORS HYDRAULIC SYSTEM)...226
Main Pump (6KF1-589; 7DF1-1404)...228
Main Pump (6KF590-Up; 7DF1405-Up)...231
Pilot Pump...235
Travel Motor...236
Swing Motor...239
Cycle Times (New Machine)...241
Pilot Control Valve...243
Pilot Control Valve (Travel)...245
Pilot Manifold...247
Pilot Relief Valve...249
Hydraulic And Directional Control Valve...250
Control Valve...251
Main Relief Valve...255
Line Relief Valve...256
Negative Control Relief Valve...257
Travel Brake Valve...258
Boom Cylinder...259
Stick Cylinder...261
Bucket Cylinder...263
Slow Return Check Valve...265
Bypass Valve...266
Return Filter...267
Drain Filter...268
Pilot Filter...269
Swing Drive...270
Travel Drive...272
Swing Drive And Swing Bearing Installation...274
Travel Drive Installation...276
Rotary Joint Installation (6KF1-589; 7DF1-1404)...278
Rotary Joint Installation (6KF590-Up; 7DF1405-Up)...280
Front Idler...282
Idler Adjuster...283
Track Roller...285
Carrier Roller...286
Pins And Spacers (Boom; Stick And Bucket)...288
SENR4525 - Systems Operation (E200B AND EL200B EXCAVATORS)...290
SENR4527 - Troubleshooting (E200B & EL200B EXCAVATORS HYDRAULIC AND ELECTRONIC SYSTEMS)...488
Important Information...489
Introduction...490
Problem List...492
Problem Sequence Charts A Through M...494
Checking Procedures (Electronic Power Controller)...507
Checking Procedures (Hydraulic System)...535
SENR4533 - Schematic (E200B and EL200B Excavator Hydraulic System; 6KF1-589; 4SG1-7935; 7DF1-1404 and 5EG1-807)...555
Main...556
Collage...558
SENR4534 - Schematic (E200B and EL200B Excavator Electrical System; 6KF1-433; 4SG1-5705; 7DF1-962 and 5EG1-615)...570
Main...571
Collage...573
SENR4535 - Schematic (E200B and EL200B Excavator Electrical System; 6KF434-UP; 4SG5706-UP; 7DF963-UP; and 5EG616-UP)...582
Main...583
Collage...585
SENR4885 - Schematic (E200B and EL200B Excavator Hydraulic System; 6KF590-UP; 4SG7936-UP; 7DF1405-UP and 5EG808-UP)...594
Main...595
Collage...597
SENR4527 - Testing and Adjusting (E200B & EL200B EXCAVATORS HYDRAULIC AND ELECTRONIC SYSTEMS)...606
Hydraulic System...607
Electronic System...643
Caterpillar E200B and EL200B Excavators Repair Service Manual