BMW 3 Series F35 Sedan Workshop Repair Manual 2012-2019 316i 318i 320i 328i 330i 335i 340i 330e 316d 318d 320d 325d 328d 330d 335d PDF - MBMW3F35CHINA.zip

BMW 3 Series (F35) 316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d Sedan Repair Service Manual 2012-2019

This comprehensive repair and service guide, including full Electrical Wiring Diagrams, covers every BMW 3 Series (F35) Sedan variant (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d) and supplies all the technical detail needed to service, troubleshoot, fix, and rebuild your vehicle the way professional technicians do.

2013-2019 BMW 3 Series (F35) All Models (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d) Sedan workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

BMW 3 Series (F35) All Models (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d) Sedan Service Repair Manual 2013-2019.pdf

PRODUCT DETAILS:

Total Pages: 4,963 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

00 - MAINTENANCE & GENERAL NOTES....3

0 operating fluid overview....7

0000... Body Check for corrosion (except cavities)....21

0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22

0000... CBS reset....23

0000... Check horn, headlight flashers and hazard warning flashers....27

0000... Check windscreen wash _ wipe system....28

0000... Checking coolant level and concentration, correcting if necessary....29

0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30

0000... Checking lighting system....31

0000... Checking of road safety (test drive)....32

0000... Information _ warning labels....33

0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37

0000... Steering components Check for play, damage and, if nec., tightness....39

0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41

0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42

0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43

0000... When driving on a race track....47

0000... Windscreen washer system checking fluid level, topping up if necessary....53

0000... Work instruction for removing the protective film....54

0000009 Pre-delivery check....56

0000105 Standard scope of service....61

0000602 Service - air filter element....62

0000610 Service - engine oil....63

0000612 Service - front brakes....65

0000614 Service - rear brakes....67

0000616 Service - microfilter....69

0000618 Service - brake fluid....70

0000622 Service - spark plugs....71

0000624 Service - vehicle check....72

0001... Symbols used and information in repair instructions....75

5.1.1 Axles....80

7.1.1 Installation safety of the seat belts _ seat belt buckles....83

7.1.2 Status of the seat belts _ seat belt buckles....87

7.1.3 Belt force limiter....90

7.1.4 Seat belt tensioner....91

7.1.5 Airbag....92

7.1.6 Supplementary restraint systems (SRS)....95

7.11 Odometer (if present)....96

7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....97

Abbreviations....98

Addition to special tools cabinet All model series....102

Arguments pertaining to engine oil consumption....104

Brake fluid - Operating Fluids Specification....107

Brake fluid service - extension of the first brake fluid interval to 36 months....108

Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....110

CBS general - Reset is lost....112

Changed emissions test indicator BMW Condition Based Service....113

Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....114

Emergency Services (BMW _ MINI) from issue September 2009....116

Engine oil - varying colours _ smell after initial filling in the works....117

Engine oil service - countries with higher levels of dust Check the air filter element for contamination....118

Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....119

Extract from BMW Group Standard?GS?90003-2....120

FEB-FEB-NED-TESTMODULE-AKTUELL....122

General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....123

Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....129

Handling the acoustic camera....132

IMIB_Next....134

Ignition key data tapping on CBS vehicles....137

Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....143

List of contents....145

M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....147

M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148

M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149

M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....150

M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....151

M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....152

M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....153

M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....154

Main group 00....155

New Maintenance Records service booklet and maintenance documentation All models....156

Parking brake function check - new procedure in the standard service scope _ rear brake service....158

Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....160

Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....162

Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....168

Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....170

Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....174

Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....187

Workshop Equipment - Planning Documentation....200

11 - ENGINE ....201

11 operating fluid overview....207

11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....209

1100 Overview of Technical Data....211

1100 Overview of tightening torques....221

1100... Engine oil change....225

1100... Engine oil consumption measurement....231

1100... Mounting engine on assembly stand (B48B)....232

1100... Overview of consumables (Electronic Parts Catalogue)....235

1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B48B)....241

1100039 Checking compression of all cylinders (B48B)....243

1100050 Removing and installing engine (B48B)....246

1100300 Engine oil consumption measurement....257

1100670 Secure engine in installation position....261

1111 Overview of Technical Data....265

1111 Overview of tightening torques....267

1112 Overview of Technical Data....273

1112 Overview of tightening torques....276

1112000 Removing and installing _ sealing cylinder head cover (B48B)....290

1112100 Removing and installing cylinder head (B48B)....296

1112101 Replacing cylinder head gasket (B48B)....309

1112719 Grinding cylinder head lower face (B48B)....311

1112729 Checking cylinder head for water leaks (B48B)....313

1113 Overview of tightening torques....316

1113000 Removing and fitting, sealing or replacing the oil sump (B48B WITHOUT ALL-WHEEL DRIVE VEHICLE)....323

1114 Overview of tightening torques....332

1114005 Replacing front crankshaft seal (B48B)....337

1114110 Removing and installing, sealing _ replacing timing case cover at rear (B48B)....341

1114151 Replacing rear crankshaft seal (B48B)....350

1114295 Removing and installing _ replacing oil sump acoustic cover (B48B)....355

1115510 Measuring the internal engine pressure (B48B)....358

1121 Overview of Technical Data....360

1121... Replace lower crankshaft guide bearing shells (B48)....365

1121001 Replacing crankshaft (B48B)....369

1121140 Replace crankshaft guide bearing shells (B48)....381

1121531 Replacing all crankshaft main bearing shells (B48B)....386

1122 Overview of tightening torques....391

1122000 Removing and installing _ replacing flywheel (B48B)....393

1123 Overview of tightening torques....396

1123010 Removing and installing _ replacing vibration damper (B48B)....398

1124 Overview of tightening torques....402

1124571 Replace all connecting rod bearings (B48B)....406

1125 Overview of Technical Data....408

1125000 Removing and installing or replacing all pistons (B48B)....419

1125671 Replacing piston rings on all pistons (B48B)....431

1127 Overview of tightening torques....434

1127030 Removing and refitting _ replacing balancer shafts (B48B)....436

1128 Overview of tightening torques....447

1128010 Removing and installing _ replacing alternator drive belt (B48B )....450

1128020 Removing and installing _ replacing belt tensioner of the alternator (B48B)....453

1130 Overview of tightening torques....455

1131 Overview of tightening torques....456

1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....468

1131005 Checking camshaft timing (B48B)....471

1131025 Removing and installing _ replacing intake camshaft (B48B)....476

1131028 Removing and installing _ replacing exhaust camshaft (B48B)....480

1131052 Replacing both timing chains (B48B)....486

1131090 Removing and installing _ replacing chain tensioner piston (B48B )....492

1131505 Adjusting camshaft timing (B48B)....495

1133050 Removing and installing _ replacing all rocker arms (B48B)....500

1133062 Replacing all hydraulic valve clearance compensation (HVA) elements (B48B)....503

1134055 Replacing all valve springs (B48B)....505

1134552 Removing and installing or replacing all valves (B48B)....511

1134560 Replacing all valve stem seals (B48B)....513

1136 Overview of tightening torques....515

1136042 Removing and installing _ replacing intake adjuster (B48B)....519

1136044 Removing and installing _ replacing exhaust camshaft adjuster (B48B)....527

1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (B48B)....535

1136125 Removing and installing _ replacing VANOS central valve on the intake side (B48B)....546

1136126 Removing and installing _ replacing exhaust side VANOS central valve (B48B)....553

1136127 Removing and installing _ replacing both VANOS central valves (B48B)....560

1136655 Removing and installing _ replacing both actuators (B48B )....568

1137 Overview of tightening torques....574

1137005 Removing and installing _ replacing eccentric shaft (B48B)....577

1137010 Removing and installing _ replacing intermediate levers (B48B)....581

1137020 Removing and installing _ replacing servomotor for eccentric shaft (B48B)....593

1140000 Checking engine oil pressure....597

1141 Overview of tightening torques....606

1141000 Removing and installing _ replacing oil _ vacuum pump (B48B)....613

1141115 Installing and removing _ replacing hydraulic valve for oil pressure control (B48B)....617

1142 Overview of tightening torques....621

1142020 Removing and installing _ replacing full-flow oil filter (B48B )....634

1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger (B48B)....642

1142210 Detach and attach _ seal or replace oil return line (B48B)....645

1144001 Removing and installing _ replacing oil-to-water heat exchanger (B48B)....647

1151 Overview of tightening torques....650

1151000 Removing and installing _ renewing coolant pump (B48B)....654

1151030 Remove and install component carrier (integral support frame) (B48B)....659

1153 Overview of tightening torques....663

1153015 Removing and installing or replacing heat management module (B48B)....670

1153082 Remove and install _ replace coolant feed line for exhaust turbocharger(B48B)....674

1153086 Removing and installing _ replacing coolant return line for exhaust turbocharger (B48B)....676

1161 Overview of tightening torques....679

1161050 Removing and installing _ replacing intake plenum (B48B)....687

1161730 Leakage test for the intake system....695

1162 Overview of tightening torques....700

1165 Overview of tightening torques....702

1165020 Removing and installing _ replacing exhaust turbocharger (B48B)....715

1165300 Remove and install or replace the electrical controller drive for wastegate valve....722

1166000 Removing and installing _ replacing vacuum pump _ oil pump (B48B)....729

1174560 Replace electric changeover valve for vacuum control coolant pump (B48B)....733

1178 Overview of tightening torques....735

1178510 Remove and install _ replace front oxygen sensor (B48B)....737

1178610 Remove and install _ replace monitoring oxygen sensor (B48B)....741

6.1.9 Engine performance....747

9.0 BMW Longlife-17 FE+....748

BMW Quality Longlife-04 All....750

Camshaft....751

Case Covers....752

Chain tensioner....753

Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....754

Connecting rod with connecting rod bearing....755

Coolant pump....756

Crankshaft and Bearings....757

Cylinder head with cylinder head cover....758

Drive belt with belt tensioner and deflecting element....759

Dual-mass balance....760

Emissions control, control sensor _ monitoring sensor....761

Emissions-control, Lambda oxygen sensor....762

Engine block....763

Engine identification....764

Exhaust turbocharger with control....774

Fan....775

Flywheel....776

Intake manifold....777

Intake plenum....778

Leak-testing the air-intake system....779

Main group 11....782

Oil filter with line....783

Oil pump with strainer and motor....784

Oil sump....785

Oil supply, B48, B46....786

Repair notes to renew the cylinder head....787

Repair notes to renew the engine....790

Replacing guide bearing....792

Standard screw connection....795

Thermostat and coolant lines....796

VANOS....797

Vacuum pump....798

Vacuum supply All models....799

Variable valve gear....803

Vibration damper....804

Workshop equipment sales....805

12 - ENGINE ELECTRICAL SYSTEM....806

1200... Instructions for removal and replacement of control units....808

1200... Instructions for working on the ignition system....810

1212 Overview of tightening torques....812

1212011 Remove and install _ replace all spark plugs (B48)....813

1213511 Replacing ignition coils (B48)....817

1214 Overview of tightening torques....819

1214523 Replacing pulse sensor on intake camshaft (B48)....822

1214524 Replacing pulse sensor on exhaust camshaft (B48)....824

1214550 Replacing control unit (DME) (B48)....827

1214600 Replacing the knock sensor at cylinders 1-2 (B48)....832

1214604 Replacing the knock sensor at cylinders 3-4 (B48)....834

1214700 Encoding the control unit (DME _ DDE)....836

1214705 Programming the control unit (DME _ DDE)....837

1231020 Removing and installing or replacing alternator (B48)....838

1241 Overview of Technical Data....843

1241020 Removing and installing _ replacing starter motor (B48)....844

1241041 Replacing the engagement solenoid switch....847

1242500 Replacing positive battery cable between starter?motor, alternator and positive battery connection point (B48)....849

1242540 Replacing safety battery terminal (SBK)....854

1251210 Replacing wiring harness section for ignition and injectors (B48)....861

1251215 Replacing wiring harness section for Valvetronic servomotor (B48)....867

1251235 Removing and installing _ replacing the engine wiring harness for the sensor system at module 1 (B48)....870

1251240 Remove and install _ replace the engine wiring harness of sensor system module 2 (B48)....877

1251245 Removing and installing the wiring harness section for the engine and transmission module (B48)....885

1252 Overview of tightening torques....891

1261 Overview of tightening torques....895

1261280 Removing and installing _ replacing oil pressure switch (B48)....898

1261285 Removing and installing _ replacing oil level sensor for engine oil....902

1263586 Replacing power distribution module (B48)....905

1290150 Replace electronics box (B48)....909

Alternator lead....912

Alternator with mounting....913

Electronics box....914

Mounting parts....915

Oil pressure, oil level indicator....916

Plug connections, terminals, loose components....917

Spark plugs....918

Starter motor with mounting....920

13 - FUEL PREPARATION & CONTROL....921

1112025 Remove and install _ replace design cover (B48B)....923

1112070 Removing and installing _ renewing acoustic cover (B48B)....927

1114290 Removing and installing _ replacing front acoustic cover (B48B)....931

1114311 Removing and installing _ replacing front engine encapsulation (B48B)....937

1153942 Remove and install _ replace connecting branch on the engine block (B48B)....947

1214521 Replacing crankshaft pulse sensor (B48)....950

13 operating fluid overview....958

1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....959

1331029 Checking fuel delivery pressure (B48)....961

1351017 Removing and installing _ replacing high pressure pump (B48)....966

1352 Overview of tightening torques....971

1353 Overview of tightening torques....972

1353035 Removing and installing _ replacing feed line (B48)....985

1353156 Removing and installing _ replacing rail (B48)....989

1353180 Removing and installing _ replacing pressure line between rail and high pressure pump (B48....1016

1353318 Removing and installing _ replacing all injectors (B48)....1019

1353596 Replacing high pressure fuel sensor (B48)....1046

1354030 Removing and installing _ sealing throttle body (B48)....1049

1362 Overview of tightening torques....1052

1362532 Replace the coolant temperature sensor on the crankcase (B48)....1065

1362538 Removing and installing _ replacing temperature sensor for charge air (B48)....1067