John Deere 6100 SE6100 6200 SE6200 6300 SE6300 6400 SE6400 6506 6600 Tractor Workshop Repair Service Manual TM4493 PDF - MJODTM4493.zip
A complete repair and service technical manual covering John Deere Tractors 6100, SE6100, 6200, SE6200, 6300, SE6300, 6400, SE6400, 6506, 6600, packed with workshop data that lets you maintain, fix, and service your equipment just like an expert technician.
The workshop technical manual (repair) for John Deere 2WD or MFWD Tractors 6100, 6200, 6300, 6400, 6506, 6600, SE6100, SE6200, SE6300 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4493 - 6100 to 6600 tractors Technical Manual.pdf
tm4493 - 6100 to 6600 tractors Technical Manual.epub
Total Pages: 1,916 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Engine Removal and Installation
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starting Motor Circuit
Switches, Relays and Solenoids
Monitoring System
Auxiliary Lighting and Electrical Components
Convenience and Accessory Components
SyncroPlus™ Transmission
Removal and Installation of Transmission Components
Summary of Important Specifications
Transmission Shift Controls
PERMA-CLUTCH 2™
Gear Transmission
Creeper Transmission
Option Transmission
Range Transmission
PowrReverserPowrRever™
Removal and Installation of PowrReverser PowrRever™ Module
Transmission Shift Controls
PowrReverserPowrRever™ Module
Gear Transmission
PowrQuad™ Transmission
Removal and Installation of PowrQuad™ Module
Transmission Shift Controls
PowrQuad™ Module
Drive Systems
Component Removal and Installation
U-Jointed Shafts and Torsion Damper
Front Wheel Drive Clutch Up to Transmission Serial No. 114447
Front Wheel Drive Clutch, Transm. Serial No. 114448 to 161066
Front Wheel Drive Clutch from Transmission Serial No. 161067
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front PTO
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Steering Cylinders
Brake Valve
Rear Brakes
Handbrake
Hydraulic Trailer Brake
Air Brakes
Hydraulic System
Controls
Hydraulic Pump and Charge Pump
Hydraulic Pump on SE Tractors
Valves
Valves on SE Tractors
Rockshaft and Rockshaft Cylinder
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
Miscellaneous
Component Removal and Installation
Main Frame
Front Axle
Front and Rear Wheels
Trailer Hitch
Pick-Up Hitch up to Tractor Serial No. 176448
Pick-Up Hitch From Tractor Serial No. 176449
Swinging Drawbar
Operator's Cab and 4-Post Roll Guard
Tilting, Removing and Installing the Operator's Cab
Tilting, Removing and Installing the Operator's Cab (SE Tractors)
Controls and Instruments
Electronic Hitch Control Components
Air-Conditioning System
Heating System (6100-6600)
Heating System (SE Tractors)
Operator's Cab
Seats
Radio
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm4493 - 6100 to 6600 tractors
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Safety Information - Air Brake System
Avoid Eye Contact with Radar
Keep ROPS Installed Properly
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Service Front-Wheel Drive Tractor Safely
Section 10: General Information
Group 05: Specifications
Specifications
Diesel Engine Oil
Transmission and Hydraulic Oil
Front Wheel Drive Axle Oil
Diesel Engine Coolant
Grease
Oil Filters
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Serial Number Plates
Product Identification Number and Component Serial Numbers
Group 10: Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Checking Fuel Filter
Bleeding the Fuel System
Neutral Start Circuit
Neutral Start Circuit
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine Removal and Installation
Special or Essential Tools
Specifications
Removing Engine (6100 - 6400, and SE)
Installing the Engine
Bleeding Fuel System
Installing the Engine (6506 and 6600)
Installing the Engine
Replacing the Engine Mountings (6100 to 6400, and SE)
Replacing the Engine Mountings (6506 and 6600)
Front Engine Mountings
Rear Engine Mountings
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Linkage
Specifications
Adjusting Throttle Hand Lever and Pedal
Adjusting Speed Control Linkage
Exploded View of Hand Throttle Lever (On Older Tractors)
Exploded View of Hand Throttle Lever (On Newer Tractors)
Exploded View of Accelerator Pedal
Exploded View of Accelerator Pedal (SE Tractors with Low Profile Cab)
Group 10: Fuel System
Special Tool (Dealer-Manufactured)
General Information
Removing Fuel Tank
Installing Fuel Tank
Replacing the Fuel Gauge Sending Unit
Replacing Fuel Transfer Pump
Bleeding the Fuel System
Changing Fuel Filter
Group 15: Air Intake System
General Information
Air Intake System - 6100 to 6400 Tractors
Air Intake System - 6506 and 6600 Tractors
Group 20: Cooling System
General Information
Specifications
Removing Radiator
Replacing Fan and Viscous Fan Drive
Installing Radiator
Relieving Drive Belt
Replacing Drive Belt
Replacing Drive Belt Tensioner
Repairing Drive Belt Tensioning Device
Aligning the Hydraulic Drive Belt Tensioner From tractor serial no. 107753 to 152341
Hydraulic Drive Belt Tensioner Up to tractor serial no. 159438 - Exploded View
Hydraulic Drive Belt Tensioner From tractor serial no. 107753 to 152341 - Exploded View
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electric Starting Aid
Coolant Heater
Group 30: Exhaust System
Specifications
Installing the Muffler
Installing the Muffler Pipe
Installing the Exhaust Pipe
Replacing the Auxiliary Muffler
Replacing the Exhaust Pipe
Installing the Exhaust Pipe
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
General Information
Disconnecting Electrical Circuit
METRI PACKMETRI PACK is a trademark of Packard Electric.. Connector
WEATHER PACKWEATHER PACK is a trademark of Packard Electric Connector
CRIMP SNAP INCRIMP SNAP IN is a trademark of the AMP Company. Connector
CPCCPC is a trademark of AMP Inc. Connector
Replace Load Center Connector
Replace Power Distribution Center Connectors
Replacing Female Terminal on 45-Pin Plug
Installing Terminal
Changing Terminals
Stripping Wire Ends
Installing Terminal
Group 10: Wiring Harnesses
Ground Point Locations
Removing and Installing Engine Wiring Harness
Removing and Installing Cab Wiring Harness (Without HMS)
Removing and Installing Cab Wiring Harness (With HMS)
Removing and Installing Cab Wiring Harness (With Electrical Reverser Control)
Removing and Installing Cab Wiring Harness (SE Tractors)
Removing and Installing 4-Post ROPS Harness
Removing and Installing Wiper and Air-Conditioning Harness
Removing and Installing Fan Wiring Harness (SE Tractors)
Removing and Installing Cab Roof Wiring Harness
Removing and Installing Cab Roof Wiring Harness (SE Tractors)
Removing and Installing Transmission Wiring Harness
Removing and Installing Transmission Wiring Harness (With Electrical Reverser Control)
Group 15: Charging Circuit
Repair Alternator-Use CTM
General
Specifications
Removing Alternator
Relieving Drive Belt
Group 20: Starting Motor Circuit
Special or Essential Tools
Specifications
Repair Starter-Use CTM
Removing the Starting Motor
Group 25: Switches, Relays and Solenoids
Disconnecting Electrical Circuit
Specifications
Replace Stop Light Switch
Removing and Installing the Thermostat Switch up to Tractor Serial No. 170 667
Removing and Installing the Thermostat Switch From Tractor Serial No. 170 668Not SE tractors
Removing and Installing the Thermostat Switch From SE Tractors
Removing and Installing the High/Low Pressure Switch
Replacing Blower Switch
Replacing Blower Switch on SE Tractors
Replacing Air Conditioning Switch
Removing HMS (Headland Management System) Switch
Remote Control of Rockshaft and PTO
Replace MFWD Switch
Differential Lock Switch
Replace PTO Switch
Replace Hitch Control Potentiometer and Switch
Replacing the Sensitivity Potentiometer
Replacing the Position Sensor
Removing the Draft Sensor
Replacing the Neutral Start Switch
Replace Main Switch
Replace Light Switch and Hazard Warning Light Switch
Replacing the Work Light Switch
Replace Switches on Multi-Function Unit (Tractors Without Electrical Reverser Control)
Replace Switches on Multi-Function Unit (Tractors With Electrical Reverser Control)
Replace Dome Light Switch