John Deere 1654 1854 2054 2104 6165J 6185J 6205J 6210J Tractor Workshop Repair Service Manual PDF (TM802319) - MJODTM802319.zip
John Deere 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, 6210J Tractor Repair & Service Manual (TM802319)
tm802319 — Repair Manual / Technical Manual for the 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, and 6210J, provided as a PDF.
Complete service repair technical manual for John Deere Tractors JD1654, JD1854, JD2054, JD2104, 6165J, 6185J, 6205J & 6210J (Asian Edition) 2WD / MFWD, with all the technical information to maintain, repair, rebuild like professional mechanics.
John Deere 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, 6210J Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,311 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Regulations
General Information
Specifications
Adjusting
Engine
Removing and Installing Engine
Fuel Systems, Air Intake, Cooling and Exhaust
Removal and Installation of Components
Speed Control
Fuel System
Air Intake System
Cooling System
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starter Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
Electronic Control Units
Removal and Installation of Electronic Control Units
Removal and Installation of Terminating Resistors
PowrQuad Transmission
Removing and Installing PowrQuad Module
Transmission Selectors Control
PowrQuad Module
Range Box
Drive Systems
Removing and Installing Component
U-Jointed Shafts and Torsional Damper
Front-Wheel Drive Clutch
Rear Differential
Hydraulic Pump Drive
Final Drives
Rear PTO
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Wheel Brakes
Hydraulic System
Controls
Oil Filter, Charge Pump and Hydraulic Pump
Valves
Hitch
Selective Control Valves and Couplers
Miscellaneous
Removing and Installing Components
Main Chassis
Wheels
Center Link Bracket and Swinging Drawbar
Operator's Cab
Removing and Installing Components
Air Conditioning System
Heating System
Operator's Cab
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm802319 - 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J,and 6210J Repair Manual
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Regulations
Live With Safety
Recognize Safety Information
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handle Batteries Safely
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid High-Pressure Fluids
Engine Coolant
Prevent Machine Runaway
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Support Machine Safely
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Safe Servicing of Front-Wheel Drive
Use Seat Belt Properly
Keep ROPS Installed Properly
Dispose of Waste Properly
Section 10: General Information
Group 05: Specifications
Engine
PTO
POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Transmission
Clutch
Brakes
Hydraulic System
Wheel Configurations
Drawbar
Dimensions
Electrical System
Capacities
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil (Standard)
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Interpreting the Serial Number of Your Machine - 13 digits PIN
Interpreting the Serial Number of Your Machine - 17 digits PIN
Year of Production Table (Digit 5)
Transmission Type Table (Digit 6)
Serial Number Plates
Product Identification Number
Engine Serial Number
POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Transmission Serial Number
Front-Wheel Drive Serial Number
POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Differential Serial Number
Cab Serial Number
Group 10: Adjusting
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Adjusting
Removing and Cleaning the Primary Air Cleaner Element
Checking the Air Cleaner Safety Element
Installing the Primary Filter Element
Checking Air Intake System Connections for Leaks
Checking Air Intake Hoses
Checking the Crankcase Vent Hose for Clogging
Cleaning Dirt from Radiator Screen
Adjust the Hood
Cleaning Radiator
Checking Expansion Tank Cap
Checking for Leaks in Radiator
Checking Engine Thermostat
Checking the Fuel Transfer Pump Operation
Cleaning Water Trap
Checking Fuel Filter
Bleed Fuel System
Check Transmission/Hydraulic System Oil Level
Cleaning Battery, Cables and Battery Box with a Clean Cloth
Checking Neutral Start Circuit
Checking Starter Motor
Checking Lighting Circuit
Final Engine Checks
Tractor Operation Check
Section 20: Engine
Group 00: Removing and Installing Engine
Special Tools
Specifications
Removing Engine
Installing Engine
Engine Mounting
Replace the Engine Mountings
Section 30: Fuel Systems, Air Intake, Cooling and Exhaust
Group 00: Removal and Installation of Components
Remove Engine Hood
Install Engine Hood
Remove Battery
Install Battery
Group 05: Speed Control
General Information
Specifications
Replace Accelerator Pedal Assembly
Remove Accelerator Pedal Potentiometer
Group 10: Fuel System
General Information
Removing the Fuel Tank
Installing the Fuel Tank
Replace Fuel Level Sensor
Replace the Fuel Transfer Pump
Changing the Fuel Filters
Bleed Fuel System
Group 15: Air Intake System
General Information
Air filter - Exploded view
Replacing Air Filter Restriction Sensor
Group 20: Cooling System
General Information
Specifications
Removing Radiator
Installing Radiator
Replacing Fan
Remove and Install the Charge Air Cooler
Removing and Installing the Expansion Tank
Removing and Installing Thermostat
Fill Cooling System with Coolant
Releasing Drive Belt Tension
Replacing Engine Fan Belt
Replacing Drive Belt Tensioner
Remove and Install Fan Console (with Mechanical Coolant Pump)
Group 30: Exhaust System
General Information
Specifications
Exhaust to Upper Right-Hand Side
Section 40: Electrical System
Group 05: Connectors
Special Tools
General
Using high-pressure washers
Disconnecting Electrical Circuits
Reconditioning Wire Ends
Installing a Terminal
WEATHER PACK Connectors
Metri-Pack Metri-Pack is a trademark of Delphi Connection Systems Connector with Rear Terminal Lock
Metri-Pack Metri-Pack is a trademark of Delphi Connection Systems Connector with Front Terminal Lock
Metri-Pack Metri-Pack is a trademark of Delphi Connection Systems Connectors
CAN BUS Terminating Resistor Connector
Electronic Control Unit Connectors
Connectors
CRIMP SNAP IN Connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual Terminals
Fuse and Relay Boxes — Cab Tractors
Fuse and Relay Box — Open Station Tractors
Group 10: Wiring Harnesses
Disconnecting Electrical Circuits
Removing and Installing Wiring Harness W01 — Power link Box
Removing and Installing Wiring Harness W02 — Engine Wiring Harness (Cab Tractors)
Removing and Installing Wiring Harness W04 — Headlights
Removing and Installing Wiring Harness W08 — (Cab Tractors)
Removing and Installing Wiring Harness W09 — Hood (Cab Tractors)
Removing and Installing Wiring Harness W19 — Cab Roof
Removing and Installing Wiring Harness W26 — Fan and Air Conditioning
Removing and Installing Wiring Harness W28 — Front End of Transmission (Cab Tractors)
Removing and Installing Wiring Harness W30 — Rear End of Transmission (Cab Tractors)
Wiring Harness W31 — Power Take-Off for 7-Pin Socket
Group 15: Charging Circuit
Special Tools
Specifications
Repairing the Alternator
Disconnecting Electrical Circuits
Relieve Drive Belt Tension
Removing/Installing Alternator
Removing/Installing Alternator Pulley
Group 20: Starter Motor Circuit
Specifications
Repairing the Starting Motor
Disconnecting Electrical Circuits
Removing and Installing Starter Motor
Group 25: Fuses, Relays and Switches
Note
Special Tools
Specifications
Removing Hood Covers
Disconnecting Electrical Circuits
Fuse and Relay Box - Cab Tractors
Fuses and relays (Power Link Box)
Power Link Box- Components
Replacing Starter Switch
Replacing Brake Switches
Replacing Light Switch
Replacing Full/Low Beam Switch
Replacing Work Light Switches
Replacing Hazard Warning Light Switch
Replacing Turn Signal Switch
Replacing Horn Switch
Replacing Windshield Wiper and Windshield Washer Switch
Replacing Front-Wheel Drive Switch
Replacing Fan Switch
Replacing Differential Lock Switch
Replacing Rockshaft Remote Control Switch
Group 30: Monitoring Systems
Note
Note
Disconnecting Electrical Circuits
Replacing Engine Oil Pressure Sensor Unit (B04)
Replacing Coolant Temperature Gauge Sensor Unit (B08)
Group 40: Electrical Components
Note
Special Tools
Specifications
Disconnecting Electrical Circuits
Replacing Socket of 7-Terminal Power Outlet
Replacing Service Socket
Removing Windshield Wiper Motor
Adjusting the Headlights
Section 45: Electronic Control Units
Group 05: Removal and Installation of Electronic Control Units