John Deere 5065M 5075M 5085M 5095M 5095MH 5105ML 5105M 5100M 5100MH 5100ML 5115M Tractor Workshop Repair Service Manual PDF (TM102619) - MJODTM102619.zip

A full workshop service and repair manual covering John Deere Tractors 5065M, 5075M, 5085M, 5095M, 5095MH, 5105ML, and 5105M (Tier 3/Stage IIIA), offering the technical detail needed to maintain, service, repair, and rebuild these machines the way professional technicians do.

The John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, and 5115M Limited workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM102619 - John Deere Tractors 5065M, 5075M, 5085M, 5095M, 5095MH, 5105ML, 5105M Technical Manual (Repair).PDF

TM102619 - John Deere Tractors 5065M, 5075M, 5085M, 5095M, 5095MH, 5105ML, 5105M Technical Manual (Repair).EPUB

Total Pages: 1,712 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications

Fuel and Lubricants

Serial Number Locations

Engine

Engine

Cooling System

Fuel, Air Intake and Exhaust Systems

Fuel System

Throttle Controls

Air Intake System

Air Exhaust System

Electrical System

Battery, Starter and Alternator

Electrical System Components

Wiring Harnesses

Power Train

Separation

SyncShuttle Plus™ Transmission

SyncReverser™ Transmission and PowrReverser™ Transmission

PowrReverser Plus™ Transmission

Clutch Assembly-SyncShuttle Plus™ Transmission

Clutch Assembly-SyncReverser™/PowrReverser™ Transmission

Clutch Assembly-PowrReverser Plus™ Transmission

Differential

Control Valve

Final Drives

Hi-Crop Final Drives

Rear PTO Drive Shaft

Mechanical Front-Wheel Drive

Creeper Assembly

Steering and Brake

Steering Repair

Brake Repair

Hydraulic

Hydraulic Pump and Filter

Hydraulic Oil Cooler

Hitch Valve

Hydraulic Rear Selective Control Valve-Mono-Block Valve

Hydraulic Rear Selective Control Valve-Sectional Valve

Hydraulic Mid-Mount Selective Control Valve-Mono-Block Valve

Hydraulic Mid-Mount Selective Control Valve-Sectional Valve

Hydraulic Lines

Hydraulic Trailer Brake Valve

Miscellaneous

Front Axle-2WD

3-Point Hitch

Fenders

Hood

Operator's Station

Seat and Support

Control Console

Roll-Gard™

Cab Components

Open Operator's Station Components

Air Conditioning System

Heating System

Special Tools

Dealer Fabricated Tools

Service Tools

tm102619 - 5065M and 5075M (IT4/Stage IIIB), 5085M, 5095M, 5095MH, 5105M and 5105ML (Tier 3/Stage IIIA) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Handle Fuel Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Welding Near Electronic Control Units

Live With Safety

Group 10: General Specifications

Regions and Country Versions

Features and Accessories

Machine General Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Fill Fuel Tank

Diesel Engine Break-In Oil—4 Cylinder Engine

Diesel Engine Oil—5 Cylinder Engine

Diesel Engine Break-In Oil—5 Cylinder Engine

Diesel Engine Oil—4 Cylinder Engine

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location—4 Cylinder Engine

Starter Serial Number Location—5 Cylinder Engine

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioner Compressor Serial Number Location

Cab Serial Number Location

Section 20: Engine

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Water Pump Repair—Use Component Technical Manual

Drain Coolant

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat—4 Cylinder Engine

Remove and Install Thermostat—5 Cylinder Engine

Inspect and Replace Belt Tensioner—4 Cylinder Engine

Inspect and Replace Belt Tensioner—5 Cylinder Engine

Section 30: Fuel, Air Intake and Exhaust Systems

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Replace Fuel Gauge Sensor

Remove, Inspect and Install Fuel Tank

Replace Fuel Filter—5 Cylinder Engine

Replace Fuel Filters—4 Cylinder Engine

Remove and Install Fuel Primer Pump Assembly

Remove, Inspect and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Inspect and Replace Fuel System Lines—5 Cylinder Engine

Inspect and Replace Fuel System Lines—4 Cylinder PTM (Tier3) Engine

Inspect and Replace Fuel System Lines—4 Cylinder PTE Engine

Inspect and Repair Speed Control Linkage—OOS

Inspect and Repair Speed Control Linkage—Cab

Group 10: Throttle Controls

Throttle Lever Adjustment—OOS

Throttle Lever Adjustment—Cab

Throttle Pedal Adjustment—OOS

Throttle Pedal Adjustment—Cab

Fuel Injection Pump Throttle Cable Adjustment

Group 15: Air Intake System

Turbocharger Repair

Specifications

Other Material

Remove, Inspect and Install Air Cleaner Elements—Axial Type

Remove, Inspect, and Install Air Cleaner Elements—Radial Type

Remove and Install Air Cleaner—Axial Type

Remove and Install Air Cleaner—Radial Type

Remove Turbocharger—5 Cylinder Engine

Install Turbocharger—5 Cylinder Engine

Remove Turbocharger—4 Cylinder Engine

Install Turbocharger—4 Cylinder Engine

Remove, Inspect and Install Charge Air Cooler (CAC)

Group 20: Air Exhaust System

Specifications

Install Muffler - 5 Cylinder Engines

Install Muffler - 4 Cylinder Engines

Install Vertical Exhaust Pipe—5-Cylinder Engines

Install Vertical Exhaust Pipe - 4 Cylinder Engines

Install Side Exhaust Pipe - 5 Cylinder Engines

Install Side Exhaust Pipe - 4 Cylinder Engines

Section 40: Electrical System

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Replace Alternator—4 Cylinder Engine

Replace Alternator—5 Cylinder Engine

Group 10: Electrical System Components

Essential Tools

Other Material

Specifications

Servicing Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Replace Air Filter Restriction Switch (B03)

Replace Cold Advance Temperature Sensor (B34)—4 Cylinder PTM Engine

Replace Cold Advance Solenoid (Y09)—4 Cylinder PTM Engine

Replace Coolant Temperature Sensor (B26)—5 Cylinder PTE Engine

Replace Coolant Temperature Sensor (B26)—4 Cylinder PTE Engine

Replace Coolant Temperature Sensor (B41/B02)—4 Cylinder PTM Engine

Replace Fuel Temperature Sensor—4 Cylinder PTE Engine

Replace Fuel Pressure Sensor (B40)—4 Cylinder PTE Engine

Replace Fuel Flow Solenoid (Y12)—4 Cylinder PTM Engine

Replace Engine Crankshaft Speed Sensor (B29)—4 Cylinder PTE Engine

Replace Engine Crankshaft Speed Sensor (B42)—4 Cylinder PTM Engine

Replace Engine Camshaft Speed Sensor (B28)—4 Cylinder PTE Engine

Replace Engine Camshaft Speed Sensor—5 Cylinder Engine

Replace Suction Control Valve—4 Cylinder PTE Engine

Replace Water-in-Fuel Sensor (B24)—4 Cylinder PTE Engine

Replace Engine Oil Pressure Switch (B38)—4 Cylinder PTM Engine

Replace Engine Oil Pressure Switch (B39)—4 Cylinder PTE Engine

Replace Engine Oil Pressure Switch—5 Cylinder Engine

Replace Manifold Air Temperature Sensor (B25)—5 Cylinder Engine

Replace Key Switch

Replace Light Switch

Replace Speakers

Replace Antenna

Replace Turn Signal Switch

Replace Instrument Panel

Replace Rear PTO Switch—OOS

Replace Rear PTO Switch—Cab

Replace Hitch Control Module—Electro-Hydraulic Hitch

Replace EH Hitch Load/Depth Sensor

Replace Hand Throttle Position Sensor (OOS)—PTE Engine

Replace Hand Throttle Position Sensor (Cab)—PTE Engine

Replace Foot Throttle Position Sensor

Replace Neutral Start Switch—SS Plus Transmission

Replace Park Lock Switch—SR, PR and PR Plus Transmission

Replace Speed Lever Neutral Switch (S34)—SR, PR and PR Plus Transmission with Creeper

Replace Creeper Lever Position Sensor (B43)

Replace Fuel Level Sender

Replace Wiper Control Switch

Replace Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Deicing Switch (B07)

Replace Blower Motor Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Seat Switch—Cab

Replace Seat Switch—OOS

Replace Electro-Hydraulic Control Unit and Engine Control Unit—Cab

Replace Electro-Hydraulic Control Unit and Engine Control Unit—OOS

Replace Starter Relay

Replace Rear PTO Speed Sensor

Replace Ground Drive PTO Switch (S35)—OOS, Low Profie

Replace EH Hitch Solenoids

Replace Top Shaft Speed Sensor (B09)

Replace Wheel Speed Sensor (B10)

Replace Enable Pressure Sensor—SR, PR and PR Plus Transmission

Replace Transmission Oil Temperature Sensor

Replace Clutch Pedal Position Sensor—SR, PR and PR Plus™ Transmission

Replace EH Hitch Draft Sensor

Replace EH Hitch Position Sensor