John Deere 210G 210GLC Excavator Operator's Service Manual OMT308593 PDF - MJODOMT308593.zip

This Operator's Manual provides complete service coverage for the John Deere 210G and 210GLC Excavators, including Electrical Wiring Diagrams and every technical detail needed to run and care for the machines.

OMT308593 - John Deere 210G and 210GLC Excavators Operator's Manual.pdf

omt319428 - John Deere Escavadeiras 210G e 210GLC.pdf

omt310341 - John Deere 210G et 210GLC Excavatrices.pdf

omt310342 - John Deere 210G y 210GLC Excavadoras.pdf

PRODUCT DETAILS:

Total Pages: 613 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Category: Operator's Manual

Language: Spanish Portuguese French English

Published on 2019/06/24

TABLE OF CONTENTS...1

Section 1-1: Safety—Safety and Operator Conveniences...34

Safety and Operator Convenience Features...35

Section 1-2: Safety—General Precautions...37

Recognize Safety Information...38

Follow Safety Instructions...39

Operate Only If Qualified...40

Wear Protective Equipment...41

Avoid Unauthorized Machine Modifications...42

Control Pattern Selector—If Equipped...43

Add Cab Guarding for Special Uses...44

Inspect Machine...45

Stay Clear of Moving Parts...46

Avoid High-Pressure Fluids...47

Avoid High-Pressure Oils...48

Work In Ventilated Area...49

Avoid Static Electricity Risk When Refueling...50

Prevent Fires...52

Prevent Battery Explosions...53

Handle Chemical Products Safely...54

Decommissioning — Proper Recycling and Disposal of Fluids and Components...55

Prepare for Emergencies...56

Clean Debris from Machine...57

Section 1-3: Safety—Operating Precautions...58

Use Steps and Handholds Correctly...59

Start Only From Operator's Seat...60

Use and Maintain Seat Belt...61

Prevent Unintended Machine Movement...62

Avoid Work Site Hazards...63

Keep Riders Off Machine...65

Avoid Backover Accidents...66

Inspect and Maintain ROPS...67

Avoid Machine Tip Over...68

Use Special Care When Lifting Objects...70

Use Special Care When Operating...71

Travel Safely...72

Prevent Acid Burns...73

Add and Operate Attachments Safely...75

Section 1-4: Safety—Maintenance Precautions...76

Park and Prepare for Service Safely...77

Service Cooling System Safely...78

Remove Paint Before Welding or Heating...79

Make Welding Repairs Safely...80

Drive Metal Pins Safely...81

Section 1-5: Safety—Safety Signs...82

Safety Signs and Other Instructions...83

Hydraulic Coupler Safety Signs—If Equipped...99

Section 2-1: Operation—Operator's Station...100

Pedals, Levers, and Panels...101

Switch Panel...103

Switch Panel Functions...104

Rear Left Panel...106

Horn...107

Power Boost Button...108

Pilot Shutoff Lever...109

Left Console...110

Travel Alarm and Travel Alarm Cancel Switch...111

Seat Heater Switch—If Equipped...112

Reversing Fan Switch—If Equipped...113

Right Console...114

Right Enable Switch...115

Auxiliary Function Enable Switch—If Equipped...116

Cab Heater and Air Conditioner...117

Selecting Display Between Celsius and Fahrenheit...120

Operating the AM/FM Radio...121

Fire Extinguisher Mounting Location...123

Alternative Exit Tool...124

Cab Dome Light Switch...125

Opening Upper Front (Alternative Exit) Window...126

Removing and Storing the Lower Front Window...128

Opening Cab Door Window...130

Opening and Closing the Polycarbonate-Type Roof Exit Cover...131

Adjusting the Mechanical Suspension Seat...132

Adjusting the Air Suspension Seat—If Equipped...134

Adjusting Pilot Control Lever Console Height...136

Section 2-2: Operation—Monitor Operation...137

Monitor...138

Monitor Functions...140

Monitor Start-Up...142

Main Menu...143

Main Menu—Alarm List...145

Main Menu—Air Conditioner...152

Main Menu—Radio...155

Main Menu—Work Mode...158

Main Menu—Setting Menu...160

Main Menu—Setting Menu—Date and Time...162

Main Menu—Setting Menu—Attachment Name Input...164

Main Menu—Setting Menu—Auto-Shutdown...165

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...166

Main Menu—Setting Menu—Sub Meter Selection...167

Main Menu—Setting Menu—Rear View Camera Monitor...169

Main Menu—Setting Menu—Display Item Selection...171

Main Menu—Setting Menu—Brightness Adjustment...173

Main Menu—Setting Menu—Language...174

Main Menu—Setting Menu—Unit Selection...175

Main Menu—Setting Menu—Main Menu Sequence Change...177

Main Menu—Information Menu...178

Main Menu—Information Menu—Operation...180

Main Menu—Information Menu—Maintenance...182

Main Menu—Information Menu—Troubleshooting...184

Main Menu—Information Menu—Monitoring...185

Section 2-3: Operation—Operating the Machine...186

Before Starting Work...187

Operator's Daily Machine Check Before Starting...188

Engine Break-In Period...190

Starting Engine...492

Cold Weather Start Aid—If Equipped...193

Cold Weather Warm-Up...195

Travel Pedals and Levers...198

Auxiliary Function Lever (AFL)...200

Locking the Hydraulic Coupler to the Attachment—If Equipped...202

Unlocking the Hydraulic Coupler From the Attachment—If Equipped...205

Control Lever Pattern Operation...207

Mechanical Control Lever Pattern Selector—If Equipped...209

Control Lever Pattern Conversion...210

Operating in Water and Mud...213

Driving Up a Steep or Slippery Slope...214

Lifting...215

Lower Boom With Engine Stopped...216

Parking the Machine...218

Loading and Unloading for Transport...220

Towing Machine...222

Lifting the Machine...223

Section 3-1: Maintenance—Machine...225

Diesel Fuel...226

Lubricity of Diesel Fuel...228

Handling and Storing Diesel Fuel...229

Biodiesel Fuel...230

Testing Diesel Fuel...232

Fuel Filters...233

Minimizing the Effect of Cold Weather on Diesel Engines...234

Alternative and Synthetic Lubricants...236

Mixing of Lubricants...237

Lubricant Storage...238

Diesel Engine Break-In™ Oil...239

Diesel Engine Oil—Tier 3 and Stage III A Engines...240

Engine Oil and Filter Service Intervals—Tier 3 and Stage III A Engines...244

Engine Oil and Filter Service Intervals—Tier 3 and Stage III A Engines...244

Diesel Engine Oil—Tier 2 and Stage II Engines...246

Engine Oil and Filter Service Intervals—Tier 2 and Stage II Engines...248

Oil Filters...250

Hydraulic Oil...251

Swing Gear Case and Travel Gear Case Oils...253

Pump Drive Gear Case Oil...254

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...255

Diesel Engine Coolant (engine with wet sleeve cylinder liners)...257

Drain Intervals for Diesel Engine Coolant...259

Supplemental Coolant Additives...260

Operating in Warm Temperature Climates...261

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...262

Testing Diesel Engine Coolant...264

Disposing of Coolant...265

Section 3-2: Maintenance—Periodic Maintenance...266

Service Machine at Specified Intervals...267

Check the Hour Meter Regularly...268

Prepare Machine for Maintenance...269

Engine Identification...271

Open Access Doors for Service...273

Open Engine Cover for Service...274

Fuel Tank...275

Hydraulic Breaker and Crusher Attachments...276

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...277

Service Intervals...278

Required Parts...280

Section 3-3: Maintenance—As Required...282

Remove and Clean Fuel Tank Inlet Screen...283

Check Windshield Washer Fluid Level...284

Check and Clean Air Cleaner Dust Unloader Valve...285

Check and Adjust Track Sag...286

Clean Rear Camera Lens—If Equipped...289

Check Coolant...358

Section 3-4: Maintenance—10 Hours or Daily...292

Check Engine Oil Level...293

Check Engine Coolant Level...295

Check Hydraulic Tank Oil Level...297

Lubricate Hydraulic Coupler—If Equipped...300

Section 3-5: Maintenance—Every 50 Hours or Weekly...301

Drain Water and Sediment from Fuel Tank Sump...302

Drain Primary Fuel Filter and Water Separator...304

Drain Final Fuel Filter...305

Drain Auxiliary Fuel Filter and Water Separator—If Equipped...306

Lubricate Working Tool Pivots...307

Section 3-6: Maintenance—Every 100 Hours...308

Inspect and Re-Torque Track Hardware...309

Section 3-7: Maintenance—Every 250 Hours...311

Check Swing Gear Case Oil Level...312

Drain Water and Sediment from Hydraulic Tank...314

Check Pump Drive Gear Case Oil Level...316

Check Battery Electrolyte Level and Terminals...318

Check and Adjust Air Conditioner Belt...321

Check Travel Gear Case Oil Level...323

Lubricate Front End Pin Joints...324

Take Engine Oil Sample...327

Section 3-8: Maintenance—Every 500 Hours...328

Lubricate Swing Bearing...329

Lubricate Swing Bearing Gear...330

Replace Primary Fuel Filter and Water Separator...331

Replace Final Fuel Filter...333

Replace Auxiliary Fuel Filter and Water Separator—If Equipped...335

Check Air Intake Hoses...337

Drain and Refill Engine Oil and Replace Filter...338

Clean Cab Fresh Air and Cab Recirculating Air Filters...340

Take Fluid Samples...342

Section 3-9: Maintenance—Every 1000 Hours...343

Drain and Refill Swing Gear Case Oil...344

Replace Hydraulic Tank Oil Filter...345

Replace Pilot Oil Filter...348

Drain and Refill Pump Drive Gear Case Oil...350

Remove and Clean Engine Crankcase Ventilation Tube...352

Inspect Serpentine Belt...353

Replace Air Cleaner Elements...354

Replace Air Cleaner Dust Unloader Valve...357

Check Coolant...358

Section 3-10: Maintenance—Every 2000 Hours...359

Check and Adjust Engine Valve Lash...360

Drain and Refill Travel Gear Case Oil...361

Section 3-11: Maintenance—Every 4000 Hours...363

Replace Engine Crankshaft Damper...364

Section 3-12: Maintenance—Every 5000 Hours...365

Drain and Refill Hydraulic Tank Oil...366

Replace Hydraulic Tank Vent Cap Filter...370

Section 3-13: Maintenance—Every 6000 Hours...373

Drain Cooling System...374

Cooling System Fill and Deaeration Procedure...376

Section 4-1: Miscellaneous—Machine...378

Bleed Fuel System...379

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...381

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...383

Do Not Service Control Valves, Cylinders, Pumps, or Motors...384

Precautions for Alternator and Regulator...385

Handling, Checking, and Servicing Batteries Carefully...386

Using Battery Charger...388

Using Booster Batteries—24-Volt System...390

Replacing Batteries...391

Fluid Sampling Test Ports...392

Welding on Machine...393

Clean the Machine Regularly...394

Adding 12-Volt Accessories...395

JDLink™ Machine Monitoring System (MMS)...396

Replacing Fuses...397

Replacing Bucket Teeth...402

Replacing Bucket Tooth Tip—Heavy-Duty Bucket...404

Replacing Bucket Teeth—TK Series...406

Bucket Remove and Install...407

Track Sag General Information...416

Check Track Shoe Hardware...417

Hardware Torque Specifications...418

Unified Inch Bolt and Screw Torque Values...419

Metric Bolt and Screw Torque Values...421

Section 4-2: Miscellaneous—Operational Checkout...424

Operational Checkout...424

Section 4-3: Miscellaneous—Troubleshooting...490

Troubleshooting Procedure...491

Engine...492

Hydraulic System...496

Electrical System...499

Section 4-4: Miscellaneous—Storage...502

Prepare Machine for Storage...503

Monthly Storage Procedure...505

Section 4-5: Miscellaneous—Machine Numbers...507

Record Product Identification Number (PIN)...508

Record Engine Serial Number...509

Record Travel Motor Serial Numbers...510

Record Swing Motor Serial Number...511

Record Hydraulic Coupler Serial Number—If Equipped...512

Record Hydraulic Pump Serial Number...513

Keep Proof of Ownership...514

Keep Machines Secure...515

Section 4-6: Miscellaneous—Specifications...516

210G and 210GLC Engine Specifications...517

210G and 210GLC Drain and Refill Capacities...518

210G and 210GLC Machine Specifications...519

210G and 210GLC Working Ranges...522

210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...525

210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...527

210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...529

210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...531

210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...533

210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...535

210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...537

210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...539

210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...541

210GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...543

210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...545

210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...547

John Deere 210G and 210GLC Excavators Repair Service Manual (OMT308593)