Volvo PT125 Asphalt Compactor Workshop Repair Service Manual PDF with Parts Manual and Wiring Diagrams - MVLVCONPT125.zip
A full workshop service repair guide, complete with electrical wiring diagrams, for the Volvo PT125 Asphalt Compactor—containing every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way a professional technician would.
The Volvo PT125 Asphalt Compactor workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Asphalt Compactors Volvo PT125 Parts Manual.pdf
Asphalt Compactors Volvo PT125 Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 420 + 688 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Asphalt Compactors Volvo PT125 Parts Manual....1
0 - Foreword....2
2 - ENGINE WITH MOUNTING AND EQUIPMENT....3
21 - ENGINE....4
Engine Installation 13362603; S_N -200770-[0212]....5
Engine Installation 13362603; S_N -200770-[0152]....7
Engine Installation 13362603; S_N -200770-[0132]....9
Engine Installation 13362603; S_N -200770....11
Engine Installation 43856558; S_N 200770-....13
Engine assembly 43859230; S_N 200770--[0041]....15
Engine assembly 43859230; S_N 200770-....18
Insulated Stud Assembly 43856731; S_N 200770-....20
23 - FUEL SYSTEM....22
Fuel Tank Installation 59282962; S_N -200770-[5939]....23
Fuel Tank Installation 59282962; S_N -200770....25
Fuel Tank Installation 43856756; S_N 200770--[5904]....27
Fuel Tank Installation 43856756; S_N 200770-....29
25 - INLET & EXHAUST SYSTEM....31
Air cleaner installation 59282947; S_N -200770....32
Air cleaner installation 43926237; S_N 200770-....34
Air Pre-cleaner Installation OPTIONAL; 59139428; S_N -200770....36
Air Pre-cleaner Installation OPTIONAL; 43859487; S_N 200770-....37
Air Pre-cleaner Installation 46665253; S_N 326214-....39
26 - COOLING SYSTEM....41
Radiator installation 43859487; S_N 200770-....42
Radiator installation 43859255; S_N 200770-....44
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....46
35 - LIGHTING....47
Work Lights Installation OPTIONAL; 59291310; S_N -200770-[5558]....48
Work Lights Installation OPTIONAL; 59291310; S_N -200770....50
Work Lights Installation OPTIONAL; 43933621; S_N 200770--[5522]....52
Work Lights Installation OPTIONAL; 43933621; S_N 200770-....54
Work Lights Installation SIGNAL_ HAZARD LIGHT; 12809979; S_N 326074-....56
36 - OTHER ELECTRICAL EQUIPMENT....57
Back-up Alarm Installation 59283036; S_N -200770....58
Back-up Alarm Installation 43932847; S_N 200770-....59
Brake_signal_hazard Lights Installation 59291328-[5350]....60
Brake_signal_hazard Lights Installation 59291328-[5330]....62
Brake_signal_hazard Lights Installation 59291328....63
Flashing Hazard Light_Turn Signal Installation 59285288; 43954783; OPTION-[5254]....65
Flashing Hazard Light_Turn Signal Installation 59285288; 43954783; OPTION-[5234]....66
Flashing Hazard Light_Turn Signal Installation 59285288; 43954783; OPTION....68
Rotating beacon Installation OPTIONAL; 58947946; 43933639-[5158]....70
Rotating beacon Installation OPTIONAL; 58947946; 43933639....72
Arch ROPS Beacon Light Installation OPTIONAL; 59262394; 43954809....73
Control Panel Assembly 59283291; S_N -200770....75
Control Panel Assembly 43932839; S_N 200770-....77
37 - CABLE; FUSE; RELAY....79
Cabling Installation 43900687; S_N 197470-200770-[5026]....80
Cabling Installation 43900687; S_N 197470-200770....82
Cabling Installation 59283028; S_N -197470....84
Cabling Installation 59283028; TIER 2; S_N -197470....86
Cabling Installation 43933613; S_N 200770--[4919]....88
Cabling Installation 43933613; S_N 200770--[4859]....90
Cabling Installation 43933613; S_N 200770--[4839]....92
Cabling Installation 43933613; S_N 200770-....94
Battery installation 59282988; S_N -200770....96
Battery installation 43939750; S_N 200770- 326213....98
Battery installation 43939750; S_N 326214-....100
Gauge Installation OPTIONAL; 59285304....102
Penn-dot Wiring Installation OPTIONAL; 13253646-[4702]....103
Penn-dot Wiring Installation OPTIONAL; 13253646-[4641]....105
Penn-dot Wiring Installation OPTIONAL; 13253646....107
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....109
Speedometer Installation OPTIONAL; 59285619; 43954825-[4555]....110
Speedometer Installation OPTIONAL; 59285619; 43954825....112
Engine Coolant Temperature Gauge Installation OPTIONAL; 59285411; S_N -200770....113
Engine Coolant Temperature Gauge Installation OPTIONAL; 43954833; S_N 200770-....115
Fuel Gauge Installation OPTIONAL; 58893959; S_N -200770....116
Fuel Gauge Installation OPTIONAL; 43954817; S_N 200770-....118
Engine Oil Pressure Gauge Installation OPTIONAL; 59285437; S_N -200770....119
Engine Oil Pressure Gauge Installation OPTIONAL; 43954841; S_N 200770-....121
Hydraulic Oil Temperature Gauge Installation OPTIONAL; 58893934; S_N -200770....122
Hydraulic Oil Temperature Gauge Installation OPTIONAL; 43933662; S_N 200770-....124
Voltmeter Gauge Installation OPTIONAL; 58893942; S_N -200770....125
Voltmeter Gauge Installation OPTIONAL; 43933670; S_N 200770-....126
Filter Monitor Installation OPTIONAL; 59235317....127
Low oil pressure_High water temperature alarm installation OPTIONAL; 43900695; 43954858; S_N 197470-....128
Low oil pressure_High water temperature alarm installation OPTIONAL; 59285452; S_N -197470....130
4 - POWER TRANSMISSION....132
42 - TRANSMISSION; HYDRAULIC CONTROL....133
Control Console Assembly....134
Control Lever Assembly 58890161....136
44 - HYDROSTATIC DRIVE....137
Drive Motor Installation 59282897....138
Wheel Drive Motor 43910645....140
6 - STEERING....142
62 - STEERING AXLE....143
Steering Bolster And Spindle Installation 59282921....144
Double-ended Spindle and Hub Assembly 59302430....146
64 - STEERING....148
Steering Console Assembly 59285866; S_N -197470....149
Steering Console Assembly 43901032; 43953074; S_N 197470--[3908]....151
Steering Console Assembly 43901032; 43953074; S_N 197470-....153
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....154
71 - FRAME....155
Heat Shield Installation 58956459-[3811]....156
Heat Shield Installation 58956459....158
75 - AXLE SUSPENSION....160
Suspension System Installation 59283002....161
Arm Assembly 59285544....163
Spindle Assembly 59302448....165
77 - WHEELS; TRACKS; TYRE; HUB; DRUM....167
Tire and Wheel Assembly 59283176; 13373071;....168
Cocoa Mat Installation 59283259....170
Nylon Scraper Installation OPTIONAL; 58936162....172
Steel Scraper Installation OPTIONAL; 59038059....174
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....176
82 - ENGINE HOOD; MUDGUARD; FOOT STEP....177
ROPS_FOPS Installation 13188313; 13373030; 13373048; 43932854; 43953827....178
Engine Cowling Installation 59282939; S_N -181334....180
Engine Cowling Installation 13411392; S_N 181334-200770-[3435]....182
Engine Cowling Installation 13411392; S_N 181334-200770-[3415]....184
Engine Cowling Installation 13411392; S_N 181334-200770....186
Engine Cowling Installation 43932789; S_N 200770-....188
83 - DOORS; HATCH; COVER PLATE; (all)....190
Ballast Cover Installation 59283218; 59283242....191
Deck Tread Installation 59283044....193
85 - CAB INTERIOR; UPHOLSTERY....194
Seat and Console Installation 43900992; 59285635....195
Seat and Console Installation....197
86 - PROTECTIVE EQUIPMENT....199
ROPS_No ROPS and handrail installation 43901016; 59285254; S_N 197470-....200
ROPS_No ROPS and handrail installation 59283200; 59285254; 59283226; 59285247; S_N -197470....201
Canopy ROPS and handrail installation 43900703; S_N 197470-....202
Canopy ROPS and handrail installation 59283234; S_N -197470....203
88 - INTERIOR EQUIPMENT....204
Safety Manual Installation 59283085....205
89 - MISCELLANEOUS....206
Decal Installation 43914936; 18003673; 43837848; 43999788....207
Decal Kit 46671426....210
Decal Kit 12786020....212
Decal Installation 12788790....214
Decal Installation 12788791....216
Decal Installation 12795957....218
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....220
91 - WORKING HYDRAULIC; SERVO HYDRAULICS....221
Hydraulic Tank Installation 43932771; S_N 200770-326213....222
Hydraulic Tank Installation 43932771; S_N 326214-....224
Hydraulic Tank Installation 13188370; S_N -200770....226
Hydraulic Hoses Installation 59282905; S_N -200770-[2732]....228
Hydraulic Hoses Installation 59282905; S_N -200770-[2712]....230
Hydraulic Hoses Installation 59282905; S_N -200770....232
Hydraulic Hoses Installation 43953066; S_N 200770--[2636]....234
Hydraulic Hoses Installation 43953066; S_N 200770--[2616]....236
Hydraulic Hoses Installation 43953066; S_N 200770--[2556]....238
Hydraulic Hoses Installation 43953066; S_N 200770-....240
Brake Switch And Two-speed Valve Installation 59283010....242
Brake valve 46638243; S_N 200770-....244
Brake Valve Assembly 59285213; S_N -200770....245
Hydraulic Pump Installation 59282889; 43938943....247
Hydraulic pump 43940774-[2419]....249
Hydraulic pump 43940774-[2359]....250
Hydraulic pump 43940774-[2338]....251
Hydraulic pump 43940774-[2318]....252
Hydraulic pump 43940774-[2258]....253
Hydraulic pump 43940774....254
98 - FUNCTION FOR ROAD CONSTRUCTION....255
Water System Installation 59282996....256
Water Pump Assembly 58948423....259
Water Pump sub-assembly 59475434....261
Water pump 12765943....262
Water pump 43907963....263
99 - MISCELLANEOUS....264
Vandal Kit Installation OPTIONAL; 59285882....265
Vandal Kit Installation 43956846....267
Asphalt Compactors Volvo PT125 Service Repair Manual....269
0 - Foreword....270
0 - GENERAL....271
00 - DESCRIPTION; COMPLETE MACHINE....272
Machine identification....273
Description; complete machine....275
03 - SPECIFICATIONS....277
Tightening torque; specifications_{08-02}....278
Tightening torque; specifications_{07-44}....280
Conversion tables....282
Thread locking compound; application_specifications....290
Critical mounting torques....293
Fuel; lubricant and filling capacities_{06-09}....294
Recommended lubricants_{05-51}....297
Hydraulic connections; tightening torques....299
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION....302
Travelling on public road....303
07 - STANDARD TIME....304
Operation numbers for additional work....305
08 - TOOL....307
E-7003....308
E-7002....309
1 - STANDARD PARTS; SERVICE....310
16 - LUBRICANT; FUEL; OTHER FLUID....311
Environmentally safe handling ....312
Lubricant recommendation....314
Alternative fuels....315
17 - SERVICE....318
Arrival Inspection; according to Inspection Programme....320
Delivery Inspection; according to Inspection Programme....321
Maintenance of Stored Machines; according to Inspection Programme....322
Maintenance service; first 50 hours....323
Maintenance service; every 10 hours....324
Maintenance service; every 50 hours....325
Maintenance service; every 250 hours....326
Maintenance service; every 500 hours....327
Maintenance service; every 1000 hours....328
Service position....329
Lubrication; every 50 hours....330
Engine belt tension; checking....332
Engine belt condition; checking....333
Engine oil level; checking....335
Engine oil and filter; changing....337
Water separator; checking....340
Fuel filter; replacing....341
In-line fuel filter; replacing....343
Engine air cleaner system integrity; checking....345
Engine air cleaner primary filter; cleaning....346
Engine air cleaner primary filter; replacing....350
Engine air cleaner secondary filter; replacing....352
Coolant level; checking....355
Coolant; changing....356
Cooling system integrity; checking....358
Battery system integrity; checking....359
Parking brake function; checking....360
Tyre wear and air pressure; checking....361
Wheel hub bearing; greasing....363
Centre wheel; adjusting....365
Wheel nuts torque; checking....366
Hydraulic oil level; checking....368
Hydraulic oil; changing....369
Hydraulic oil suction strainer; cleaning....371
Hydraulic oil filters; replacing....373
Water tank level; checking....375
Water tank; cleaning....377
Water pump filter; checking....379
Spray bars; cleaning....380
19 - GENERAL....382
Safety concerns everybody!....383
Service positions....387
Safe operation of the machine....388
Stopping....393
Safety when servicing....394
Check list after fire or heat exposure....397
Safety when working on the electrical system....399
Environmentally safe handling....401
Handling hazardous materials....404
Safety when handling the machine....407
A few simple safety rules....411
Before operating....415
Before service; read....419
General....423
Cleanliness....428
Electrical system....432
Welding and grinding work....436
Checklist after a fire or heat exposure....437
Health hazards with paint; plastics and rubber....440
Safety when handling oil and fuel....444
Safety when working with batteries....447
Charging batteries....450
Safety when lifting and supporting the machine....454
Environment....457
Environmental handling for the future....462
Decontamination....465
Safety when working on hydraulic system....469
Fire prevention measures....471
2 - ENGINE WITH MOUNTING AND EQUIPMENT....475
20 - GENERAL....476
Description; engine....477
23 - FUEL SYSTEM....478
Fuel tank; removing....479
Fuel tank; installing....481
25 - INLET & EXHAUST SYSTEM....482
Silencer; replacing....483
Air cleaner; removing....485
Air cleaner; installing....486
27 - ENGINE CONTROL....487
Throttle control cable; removing....488
Throttle control cable; installing....490
Engine speed control; mechanical basic setting....492
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....494
31 - BATTERY....495
Battery; disconnecting....496
Battery; connecting....497
Batteries; replacing....498
36 - OTHER ELECTRICAL EQUIPMENT....499
J1 Connector....501