John Deere R4023 Self-Propelled Sprayer Workshop Repair & Diagnostic Test Manual TM130819 PDF - MJODTM130819.zip
A full-service Diagnosis & Test guide for the John Deere Self-Propelled Sprayer R4023, complete with Electrical Wiring Diagrams, offering the technical detail needed to service, troubleshoot, and rebuild the machine the way a trained technician would.
Included in the John Deere Self-Propelled Sprayer R4023 workshop Diagnosis & Test manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM130819 - John Deere R4023 Self-Propelled Sprayers Technical Manual (Diagnosis & Tests).PDF
TM130819 - John Deere R4023 Self-Propelled Sprayers Technical Manual (Diagnosis & Tests).epub
PRODUCT DETAILS:
Total Pages: 4,511 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
References for Technical Information
General Information
Diagnostic Trouble Codes
Armrest Control Unit (ACU)
Boom Hydraulic Control Unit (BHC)
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Integrated Terrain Compensation (iTC)
JDLink (JDL)
Primary Display Unit (PDU)
Spray Rate Control Unit (SRC)
AutoTrac Control Unit (SSU)
Tractor Electronic Control Unit (TEC)
Tractor Electronic Interface (TEI)
Virtual Terminal Implement (VTI)
Observable Symptom and System Diagnostics
Engine
Fuel, Air Intake, Exhaust, and Cooling
Electrical
Electronic Control Units
Drivetrain
Steering and Brakes
Hydraulics
Solution System
Heating, Ventilation, and Air Conditioning
Engine
General Information
Engine Systems
Fuel, Air Intake, Exhaust, and Cooling
Fuel, Air Intake, Exhaust, and Cooling Systems
Electrical
Calibration Procedures
Component Tests
Schematic
Diagnostic
Electronic Control Units
Programming Electronic Control Units
Theory of Operation
Schematic
Diagnostic
Addresses
Electrical Component Information
General Information
Electrical Assemblies
Sensors
Lights
Fuses
Charging
Monitoring Devices
Relays
Motors
Resistors
Switches
Diode
Interconnects and Ground Points
Electronically Actuated Mechanical Devices
Drivetrain
Operational Checks
Theory of Operation
Schematic
Diagnostic Tests and Adjustments
Drivetrain Component Information
Diagnostic Port
Cylinder or Piston
Check Valve
Filter
Valve Block, Assembly, or Gearcase
Oil Cooler
Motor
Orifice
Pumps
Reservoir
Valve
Steering and Brakes
Theory of Operation - Steering
Theory of Operation - Brakes
Schematic - Steering
Schematic - Brakes
Diagnostic Tests and Adjustments
Steering and Brakes Component Information
Accumulator or Attenuator
Diagnostic Port
Cylinder or Piston
Pump
Valve
Hydraulics
General Information
Operational Checks
Theory of Operation
Schematic
Hydraulics Component Information
Accumulator or Attenuator
Diagnostic Port
Cylinder or Piston
Check Valve
Filter
Valve Block or Assembly
Motor
Orifice
Pump
Solenoid Valve
Solution System
Foam Marker System
Air Suspension System
Solution System Component Information
Sensor
Check Valve
Filter
Orifice
Pump
Reservoir or Tank
Valve
Foam Marker System Component Information
Gauge
Check Valve
Filter
Assembly
Pumps
Reservoirs
Valve
Solenoid Valve
Air Suspension System Component Information
Air Bag
Dryer
Valve Assembly
Compressor
Reservoir
Valve
Heating, Ventilation, and Air Conditioning System
Tools
Service Tools and Kits
TABLE OF CONTENTS....1
Section 210: General Information....71
Group 05A: Safety....71
Recognize Safety Information....74
Understand Signal Words....75
Follow Safety Instructions....76
Prevent Machine Runaway....77
Handle Fluids Safely—Avoid Fires....78
Prevent Battery Explosions....79
Prepare for Emergencies....80
Handling Batteries Safely....81
Handle Agricultural Chemicals Safely....83
Park Machine Safely....85
Support Machine Properly....86
Wear Protective Clothing....87
Work in Clean Area....88
Clean Vehicle of Hazardous Pesticides....89
Service Machines Safely....90
Work In Ventilated Area....91
Illuminate Work Area Safely....92
Replace Safety Signs....93
Use Proper Lifting Equipment....94
Wait Before Opening High-Pressure Fuel System....95
Service Accumulator Systems Safely....96
Avoid High-Pressure Fluids....97
Use Steps and Handholds Correctly....98
Remove Paint Before Welding or Heating....99
Avoid Heating Near Pressurized Fluid Lines....100
Keep ROPS Installed Properly....101
Service Tires Safely....102
Avoid Harmful Asbestos Dust....103
Practice Safe Maintenance....104
Use Proper Tools....106
Decommissioning — Proper Recycling and Disposal of Fluids and Components....107
Live With Safety....108
Group 05B: General References....72
Information Available in Sections, Groups and Subgroups....110
Basic Diagnostic Philosophy....111
Abbreviations and Acronyms....114
Group 05C: References for Technical Information....72
Metric Bolt and Screw Torque Values....118
Unified Inch Bolt and Screw Torque Values....120
Face Seal Fittings Assembly and Installation—All Pressure Applications....122
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures....123
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications....125
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures....127
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications....129
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications....131
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications....132
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications....133
External Hexagon Port Plug Torque Chart....134
Identification Numbers....136
Sealants and Adhesives Cross-Reference Chart....140
Servicing and Connecting Snap to Connect STC Fittings....142
Group 10: General Information....72
Machine Specification....151
Standard Machine Dimensions....158
Dimensions—All Machines....160
Section 211: Diagnostic Trouble Codes....162
Group ACU: Armrest Control Unit (ACU)....162
ACU 000091.03 - Electrical System....162
ACU 000091.04 - Electrical System....162
Group BHC: Boom Hydraulic Control Unit (BHC)....162
BHC 000158.00 - Switched Supply Voltage High....162
BHC 000158.01 - Switched Supply Voltage Low....162
BHC 000237.02 - VIN Security Data Conflict....162
BHC 000237.31 - VIN Security Messages Missing....162
BHC 000630.02 - BHC Calibration Fault/Data Invalid....162
BHC 002071.09 - CCU Message Missing....162
BHC 002170.09 - BoomTrac System Error....162
BHC 522316.03 - Boom Height Sensor Voltage High....162
BHC 522316.04 - Boom Height Sensor Voltage Low....162
BHC 522316.13 - Boom Height Sensor Calibration Fault....162
BHC 522372.13 - Right Inner Boom Fold Sensor Out of Calibration....162
BHC 522378.13 - Left Inner Boom Fold Sensor Out of Calibration....162
BHC 523461.03 - Boom Roll Sensor Output Above Expected Range....162
BHC 523461.04 - Boom Roll Sensor Output Below Expected Range....162
BHC 523461.13 - Boom Roll Bias Sensor Out of Calibration....162
BHC 523463.05 - Boom Roll Bias Left Coil Current Below Normal Or Open Circuit....162
BHC 523463.06 - Boom Roll Bias Left Coil Current Above Normal Or Open Circuit....162
BHC 523464.05 - Boom Roll Bias Right Coil Current Below Normal Or Open Circuit....162
BHC 523464.06 - Boom Roll Bias Right Coil Current Above Normal Or Open Circuit....162
BHC 523477.05 - Center Frame Lower Coil Current Below Normal or Open Circuit....162
BHC 523477.06 - Center Frame Lower Coil Current Above Normal or Short Circuit....162
BHC 523478.05 - Center Frame Raise Coil Current Below Normal or Open Circuit....162
BHC 523478.06 - Center Frame Raise Coil Current Above Normal or Short Circuit....162
BHC 523479.05 - Left Boom Lower Coil Current is Below Normal or Open Circuit....162
BHC 523479.06 - Left Boom Lower Coil Current is Above Normal or Short Circuit....162
BHC 523480.05 - Right Boom Lower Coil Current is Below Normal or Open Circuit....162
BHC 523480.06 - Right Boom Lower Coil Current is Above Normal or Short Circuit....162
BHC 523481.05 - Left Boom Raise Coil Current is Below Normal or Open Circuit....162
BHC 523481.06 - Left Boom Raise Coil Current is Above Normal or Short Circuit....163
BHC 523482.05 - Right Boom Raise Coil Current is Below Normal or Open Circuit....163
BHC 523482.06 - Right Boom Raise Coil Current is Above Normal or Short Circuit....163
Group CCU: Chassis Control Unit (CCU)....163
CCU 000070.02 - Park Brake Switch or Valve Fault....163
CCU 000096.01 - Fuel Level Low....163
CCU 000096.05 - Fuel Sensor Error – Out Of Range....163
CCU 000096.06 - Fuel Sensor Error – Out Of Range....163
CCU 000158.00 - CCU Switched Supply Voltage High....163
CCU 000158.01 - CCU Switched Supply Voltage Low....163
CCU 000237.02 - VIN Security Data Conflict....163
CCU 000237.31 - VIN Security Messages Missing....163
CCU 000630.02 - Calibration Memory Error....163
CCU 001592.02 - Left-Hand Rear Wheel Speed Sensor Fault....163
CCU 002000.09 - ECU Communication Error....163
CCU 002246.09 - Multi-function Lever Communication Error....163
CCU 002863.31 - Front Wiper Switch Fault....163
CCU 003695.05 - Operator Controls....163
CCU 523224.31 - Key Switch Fault....163
CCU 524279.31 - Operator Not In Seat....163
Group ECU: Engine Control Unit (ECU)....163
ECU 000027.03 - EGR Sensor Circuit Fault....163
ECU 000027.04 - EGR Sensor Circuit Fault....163
ECU 000027.07 - EGR Valve Not Responding Or Out Of Adjustment....163
ECU 000051.03 - Air Throttle Valve Position Sensor Circuit Fault....163
ECU 000051.04 - Air Throttle Valve Position Sensor Circuit Fault....163
ECU 000051.07 - Air Throttle Valve Not Responding Or Out Of Adjustment....163
ECU 000051.14 - EGR Fault....163
ECU 000091.09 - Engine System....163
ECU 000094.03 - Fuel Pressure Sensor Circuit Fault....163
ECU 000094.04 - Fuel Pressure Sensor Circuit Fault....163
ECU 000094.16 - Inlet Fuel Pressure Very High....163
ECU 000094.17 - Fuel Pressure Low....163
ECU 000094.18 - Fuel Pressure Very Low....164
ECU 000097.03 - Water Separator Sensor Circuit Fault....164
ECU 000097.04 - Water Separator Sensor Circuit Fault....164
ECU 000097.16 - Water Separator Full....164
ECU 000098.09 - Engine Oil Level Sensor....164
ECU 000098.12 - Engine Oil Level Sensor....164
ECU 000100.01 - Oil Pressure Extremely Low....164
ECU 000100.02 - Oil Pressure Sensor Circuit Fault....164
ECU 000100.03 - Oil Pressure Sensor Circuit Fault....164
ECU 000100.04 - Oil Pressure Sensor Circuit Fault....164
ECU 000100.18 - Oil Pressure Very Low....164
ECU 000100.31 - Oil Pressure Is Not Zero With Engine Stopped....164
ECU 000101.00 - Engine Crankcase Pressure Extremely High....164
ECU 000101.03 - Engine Crankcase Pressure Sensor Circuit Fault....164
ECU 000101.04 - Engine Crankcase Pressure Sensor Circuit Fault....164
ECU 000101.16 - Engine Crankcase Pressure Very High....164
ECU 000102.03 - Boost Pressure Sensor Circuit Fault....164
ECU 000102.04 - Boost Pressure Sensor Circuit Fault....164
ECU 000102.07 - Boost Pressure Sensor Circuit Fault....164
ECU 000103.00 - Turbocharger Speed Extremely High....164
ECU 000103.02 - Turbocharger Speed Circuit Fault....164
ECU 000103.05 - Turbocharger Speed Circuit Fault....164
ECU 000105.00 - Intake Manifold Air Temperature Extremely High....164
ECU 000105.03 - Intake Manifold Air Temperature Sensor Circuit Fault....164