Takeuchi TB014 TB016 Compact Excavator Workshop Service Repair Manual PDF - MTKCTB014016OPEK.zip
Takeuchi Compact Excavator TB014, TB016 Repair Service Manual
This full service and repair manual covers the Takeuchi Compact Excavator TB014 and TB016, containing every piece of workshop data needed to service, troubleshoot, fix, and overhaul the machines just as trained technicians would.
Takeuchi Compact Excavator TB014, TB016 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Takeuchi Compact Excavator TB014, TB016 Workshop Manual.pdf; 577 pages; Serial Number TB014: 11410001~, TB016: 11610001~
Total Pages: 577 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
GENERAL
SPECIFICATIONS
MACHINE CONFIGURATION
HYDRAULIC UNITS
TROUBLESHOOTING
ENGINE
FOOT OF THE PAGE................5
I . GENERAL................9
II . SPECIFICATIONS................23
III . MACHINE CONFIGURATION................67
IV . HYDRAULIC UNITS................143
V . TROUBLESHOOTING................259
VI . ENGINE................305
SM-E2B SERIES.pdf................306
FrontMatter.pdf................0
1. TO THE READER 1................0
2. SPECIFICATIONS 5................0
3. PERFORMANCE CURVES 8................0
4. DIMENSIONS 16................0
This Workshop Manual has been prepared to provide servicing personnel with information on the mec...................307
Information on the engine identification, the general precautions, maintenance check list, check ...................307
Information on the construction and function are included. This part should be understood before ...................307
Refer to Diesel Engine Mechanism Workshop Manual (Code No. 97897-01873) for the one which has not...................307
Information on the troubleshooting, servicing specification lists, tightening torque, checking an...................307
All information illustrations and specifications contained in this manual are based on the latest...................307
The right is reserved to make changes in all information at any time without notice.................307
Due to covering many models of this manual, information or picture being used have not been speci...................307
KUBOTA Corporation 2004................307
BEFORE SERVICING AND REPAIRING................308
SAFETY STARTING................309
SAFETY WORKING................309
AVOID FIRES................310
VENTILATE WORK AREA................310
DISPOSE OF FLUIDS PROPERLY................310
PREVENT ACID BURNS................310
PREPARE FOR EMERGENCIES................311
General.pdf................0
1. ENGINE IDENTIFICATION G- 1................328
[1] MODEL NAME AND ENGINE SERIAL NUMBER G- 1................328
[2] E2B ENGINE G- 2................328
[3] CYLINDER NUMBER G- 2................328
2. GENERAL PRECAUTION G- 3................328
3. MAINTENANCE CHECK LIST G- 4................328
4. CHECK AND MAINTENANCE G- 6................328
[1] DAILY CHECK POINTS G- 6................328
[2] CHECK POINTS OF EVERY 50 HOURS G- 8................328
[3] CHECK POINTS OF EVERY 100 HOURS G- 9................328
[4] CHECK POINTS OF EVERY 200 HOURS G- 10................328
[5] CHECK POINTS OF EVERY 400 HOURS G- 12................328
[6] CHECK POINTS OF EVERY 500 HOURS G- 13................328
[7] CHECK POINTS OF EVERY YEAR OR EVERY SIXTH CLEANINGS OF AIR CLEANER ELEMENT G-14................328
[8] CHECK POINTS OF EVERY 800 HOURS G- 15................328
[9] CHECK POINTS OF EVERY 1500 HOURS G- 16................328
[10] CHECK POINTS OF EVERY 3000 HOURS G- 16................328
[11] CHECK POINTS OF EVERY 2 YEARS G- 16................328
5. SPECIAL TOOLS G- 17................328
[1] MODEL NAME AND ENGINE SERIAL NUMBER................329
[2] E2B ENGINE................330
[ex.: Model Name D902-E2B-XXXX]................330
The emission controls that have been put into effect in various countries to prevent air pollutio...................330
Kubota has been supplying the diesel engines conforming to the emission regulations in respective...................330
In order to discriminate the engines conforming to Tier 1 / Phase 1 requirements and those confor...................330
In the after-sale services for SM-E2B series engines, only use the dedicated parts for E2B models...................330
[3] CYLINDER NUMBER................330
To maintain long-lasting and safe engine performance, make it a rule to carry out regular inspect...................332
The lubricating oil change intervals listed in the table below are for Classes CF, CE and CD lubr...................332
(1) This oil pan depth is optional for Z482-E2B, D662-E2B, D722-E2B................332
(2) This oil pan depth is standard for Z482-E2B, D662-E2B, D722-E2B, D782-E2B................332
(3) This oil pan depth is standard for Z602-E2B, D902-E2B................332
* Change engine oil and oil filter cartridge after the first 50 hours of operation.................332
** Or, every sixth cleanings of air cleaner element.................333
*** Maintenance interval as per EPA instructions.................333
O : Recommendable X : Not recommendable................333
[1] DAILY CHECK POINTS................334
Checking Engine Oil Level................334
Checking and Replenish Coolant................335
[2] CHECK POINTS OF EVERY 50 HOURS................336
Checking Fuel Hose and Clamp Bands................336
[3] CHECK POINTS OF EVERY 100 HOURS................337
Changing Engine Oil................337
Checking Fan Belt Tension and Damage................337
Cleaning Air Cleaner Element................338
Cleaning Fuel Filter (Element Type only)................338
[4] CHECK POINTS OF EVERY 200 HOURS................338
Checking Radiator Hoses and Clamp Bands................338
Checking Intake Air Line................339
Replacing Oil Filter Cartridge................339
[5] CHECK POINTS OF EVERY 400 HOURS................340
Replacing Fuel Filter Cartridge (Cartridge Type)................340
Replacing Fuel Filter Element (Element Type)................340
[6] CHECK POINTS OF EVERY 500 HOURS................341
Cleaning Fuel Tank Inside................341
Cleaning Water Jacket and Radiator Interior................341
Replacing Fan Belt................342
[7] CHECK POINTS OF EVERY YEAR OR EVERY SIXTH CLEANINGS OF AIR CLEANER ELEMENT................342
Replacing Air Cleaner Element................342
[8] CHECK POINTS OF EVERY 800 HOURS................343
Checking Valve Clearance................343
[9] CHECK POINTS OF EVERY 1500 HOURS................344
Checking Fuel Injection Nozzle Condition................344
[10] CHECK POINTS OF EVERY 3000 HOURS................344
Checking Injection Pump................344
[11] CHECK POINTS OF EVERY 2 YEARS................344
Replacing Intake Air Line................344
Replacing Radiator Hoses and Clamp Bands................344
Replacing Fuel Hoses and Clamp Bands................344
Changing Radiator Coolant (L.L.C.)................344
Special Use Puller Set................345
Piston Ring Compressor................345
Piston Ring Tool................345
Diesel Engine Compression Tester................345
Diesel Engine Compression Tester (for Glow Plug)................346
Oil Pressure Tester................346
Valve Seat Cutter................346
Radiator Tester................346
Connecting Rod Alignment Tool................347
Nozzle Tester................347
Plastigage................347
Red Check................347
Crank Sleeve Setter (for Z482/D662/D722/D782-E2B)................348
Injection Pump Pressure Tester................348
Valve Guide Replacing Tool................349
Bushing Replacing Tools................349
Flywheel Stopper................350
Crankshaft Bearing 1 Replacing Tool................350
EN-M.pdf................0
1. ENGINE BODY M- 1................351
[1] HALF-FLOATING HEAD COVER M- 1................351
[2] CLOSED BREATHER M- 1................351
[3] PISTON (Z602-E2B, D902-E2B) M- 2................351
[4] OIL PAN (Z602-E2B, D902-E2B) M- 2................351
2. COOLING SYSTEM M- 3................351
[1] COOLING FIN (Z602-E2B, D902-E2B) M- 3................351
[1] HALF-FLOATING HEAD COVER................329
[2] CLOSED BREATHER................352
[3] PISTON (Z602-E2B, D902-E2B)................353
[4] OIL PAN (Z602-E2B, D902-E2B)................353
[1] COOLING FIN (Z602-E2B, D902-E2B)................331
EN-S.pdf................0
1. TROUBLESHOOTING S- 1................355
2. SERVICING SPECIFICATIONS S- 4................355
3. TIGHTENING TORQUES S- 13................355
[1] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS AND NUTS S- 13................355
[2] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS AND NUTS S- 14................355
4. CHECKING, DISASSEMBLING AND SERVICING S- 15................355
[1] CHECKING AND ADJUSTING S- 15................355
(1) Engine Body S- 15................355
(2) Lubricating System S- 17................355
(3) Cooling System S- 18................355
(4) Fuel System S- 20................355
(5) Electrical System S- 26................355
[2] DISASSEMBLING AND ASSEMBLING S- 31................355
(1) Draining Coolant and Engine Oil S- 31................355
(2) External Components S- 32................355
(3) Cylinder Head, Valves and Oil Pan S- 32................355
(4) Thermostat S- 37................355
(5) Timing Gear, Camshaft and Fuel Camshaft S- 38................355
(6) Piston and Connecting Rod S- 45................355
(7) Crankshaft S- 48................355
(8) Starter (Electromagnetic Drive Type) S- 52................355
(9) Starter (Planetary Gear Reduction Type) S- 53................355
(10) Alternator S- 54................355
[3] SERVICING S- 57................355
(1) Cylinder Head and Valves S- 57................355
(2) Timing Gear, Camshaft S- 63................355
(3) Piston and Connecting Rod S- 65................355
(4) Crankshaft S- 69................355
(5) Cylinder S- 77................355
(6) Oil Pump S- 79................355
(7) Starter S- 80................355
(8) Alternator S- 82................355
Screws, bolts and nuts must be tightened to the specified torque using a torque wrench, several s...................368
[1] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS AND NUTS................368
[2] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS AND NUTS................369
When the tightening torques are not specified, tighten the screws, bolts and nuts according to th...................369
Screw and bolt material grades are shown by numbers punched on the screw and bolt heads. Prior to...................369
[1] CHECKING AND ADJUSTING................370
(1) Engine Body................370
Compression Pressure................370
Top Clearance................371
(2) Lubricating System................372
Engine Oil Pressure................337
Relief Valve................372
(3) Cooling System................373
Fan Belt Tension................373
Fan Belt Damage and Wear................373
Thermostat Valve Opening Temperature................373
Radiator Cap Air Leakage................374
Radiator Water Leakage................374
(4) Fuel System................375
Injection Timing................375
Injection Timing (Continue)................376
Fuel Tightness of Pump Element................377
Fuel Tightness of Delivery Valve................378
Nozzle Spraying Condition................379
Fuel Injection Pressure................379
Valve Seat Tightness................380
Nozzle Holder................380
(5) Electrical System................381
Battery Voltage................381
Battery Terminal Connection................381
Starter Motor Test................382
Starter Magnet Switch Test (Pull-in, Holding Coils)................382
Glow Plug Continuity................382
No-load Dynamo Output................383
Continuity across Regulator's Terminals................383
Regulating Voltage................383
Alternator on Unit Test................384
Engine Stop Solenoid Test (Energize to Stop Type)................384
Engine Stop Solenoid Test (Energize to Run Type)................385
[2] DISASSEMBLING AND ASSEMBLING................386
(1) Draining Coolant and Engine Oil................386
Draining Coolant................386
Draining Engine Oil................386
(2) External Components................387
Alternator, Starter and Others................387
(3) Cylinder Head, Valves and Oil Pan................387
Cylinder Head Cover................387
Injection Pipes................387
Nozzle Holder Assembly and Glow Plug................388
Rocker Arm and Push Rod................388
Cylinder Head................389
Tappets................389
Valves................390
Oil Pan and Oil Strainer................391
(4) Thermostat................392
Thermostat Assembly................392
Water Pump Assembly................392
(5) Timing Gear, Camshaft and Fuel Camshaft................393
Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Stop Type Engine Stop Sol...................393
Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Run Type Engine Stop Sole...................394
Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Run Type Engine Stop Sole...................395
Fan Drive Pulley................396
Gear Case................397
Idle Gear................398
Camshaft................398
Fuel Camshaft................399
Oil Pump and Crankshaft Gear................399
Oil Pump and Crankshaft Gear (One-side Maintenance Type)................399
(6) Piston and Connecting Rod................400
Connecting Rod................400
Piston................401
Piston Ring and Connecting Rod................402
(7) Crankshaft................403
Flywheel................403
Bearing Case Cover................403
Crankshaft Assembly................404
Main Bearing Case Assembly (Z482-E2B, D662-E2B, D722-E2B, D782-E2B)................405
Main Bearing Case Assembly (Z602-E2B, D902-E2B)................406
(8) Starter (Electromagnetic Drive Type)................407
(9) Starter (Planetary Gear Reduction Type)................408
(When reassembling)................408
(10) Alternator................409
Pulley................409
Rear End Cover................409
Brush Holder................409
IC Regulator................409
Rectifier................410
Rear End Frame................410
Rotor................410
Retainer Plate................410
Bearing on Drive End Side................411
Bearing at Slip Ring Side................411
[3] SERVICING................412
(1) Cylinder Head and Valves................412
Cylinder Head Surface Flatness................412
Cylinder Head Flaw................412
Valve Recessing................413
Clearance between Valve Stem and Valve Guide................413
Replacing Valve Guide................414
Valve Seating................414
Correcting Valve and Valve Seat................415
Valve Lapping................415
Free Length and Tilt of Valve Spring................416
Valve Spring Setting Load................416
Oil Clearance between Rocker Arm and Rocker Arm Shaft................416
Push Rod Alignment................417
Oil Clearance between Tappet and Tappet Guide Bore................417
(2) Timing Gear, Camshaft................418
Timing Gear Backlash................418
Idle Gear Side Clearance................418
Camshaft Side Clearance................418
Camshaft Alignment................419
Cam Height................419