Volvo EC25 Compact Excavator Parts Manual S3L2-63ES S3L2-W263ES PDF - MVLVCONEC25PC.zip

Volvo EC25 Compact Excavator Parts Catalog (PDF)

Volvo EC25 Mini Excavator Workshop Repair Guide (partial bonus content)

PRODUCT DETAILS:

Pages: 792

File Format: PDF (Windows & Mac & Linux)

Language: English

TABLE OF CONTENTS

Volvo EC25 Compact Excavators Parts Manual........1

0 - Foreword........2

0 - GENERAL........3

03 - SPECIFICATIONS........4

Product identification plate........5

2 - ENGINE WITH MOUNTING AND EQUIPMENT........6

21 - ENGINE........7

Engine S3L2-63ES........8

Engine S3L2-W263ES........10

Repair kits for engine........12

Cylinder head........13

Cylinder block........15

Flywheel housing........17

Pistons........19

Rocker arm shaft........21

Timing gear casing........23

Timing gears........25

Camshaft........27

Connecting rods........29

Lubrication oil sump........31

Engine mounts........33

22 - LUBRICATING SYSTEM........35

Lubricating oil pump........36

Oil filter........38

23 - FUEL SYSTEM........40

Fuel pump-........41

Fuel pump........42

Fuel filter........43

Sediment bowl-[3422]........44

Sediment bowl........46

Gas-oil tank-[3345]........47

Gas-oil tank........48

Fuel circuit-[3309]........49

Fuel circuit-[3248]........51

Fuel circuit injection pump........53

Fuel circuit........55

Injection pump........57

Injector........59

Engine injection pump control S3L2-63ES........61

Engine injection pump control S3L2-W263ES........63

25 - INLET & EXHAUST SYSTEM........65

Exhaust manifold........66

Intake manifold........68

Muffler-[3011]........70

Muffler........72

Muffler with catalytic exhaust........74

Intake _ air filter........75

Air filter........77

Preheating coil........79

Pre-cleaner........81

26 - COOLING SYSTEM........82

Radiator ( water )........83

Expansion tank........84

Cooling circuit........85

Radiator installation-[2720]........86

Radiator installation........88

Water pump........90

Thermostat........92

27 - ENGINE CONTROL........94

Engine stop electromagnet........95

Engine acceleration control........96

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS........98

31 - BATTERY........99

Battery........100

32 - ALTERNATOR; CHARGE REGULATOR........101

Alternator installation........102

Alternator 12V - 50A........104

33 - STARTING SYSTEM........105

Starter motor installation........106

Starter motor 12V - 2KW........108

Starting and preheating switch-[2328]........109

Starting and preheating switch........110

Coded keypad ( anti-start )........111

35 - LIGHTING........112

Front headlight on canopy-[2227]........113

Front headlight on canopy........114

Front headlight on cab-[2150]........115

Front headlight on cab........117

Rear headlight-[2115]........119

Rear headlight........120

Work light on boom........121

36 - OTHER ELECTRICAL EQUIPMENT........123

Horn........124

Flashing light........125

Cleaning system-[1941]........126

Cleaning system........128

Oil pressure switch........130

Clogging indicator........132

Thermal switch........134

Operator's station instrument panel ( right )-[1817]........135

Operator's station instrument panel ( left )-[1757]........137

Inspection light socket........139

Control panel........140

37 - CABLE; FUSE; RELAY........141

Electrical system (front) _ without Puma-[1655]........142

Electrical system (front) _ without Puma........143

Electrical system _ Canopy-[1619]........145

Electrical system _ Canopy........146

Electrical system _ cab-[1543]........147

Electrical system _ cab........148

Electrical system (rear) _ without Puma-[1507]........150

Electrical system (rear) _ without Puma........151

Cables; battery........152

Electrical equipment _ without Puma........154

Battery cut-out........156

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM........157

Transmitter........158

39 - MISCELLANEOUS........160

Radio kit-[1309]........161

Radio kit........162

4 - POWER TRANSMISSION........164

41 - CLUTCH; TORQUE CONVERTER........165

Engine coupling _ hydraulic pump-[1212]........166

Engine coupling _ hydraulic pump-[0758]........167

Engine coupling _ hydraulic pump-[0738]........168

Engine coupling _ hydraulic pump........169

44 - HYDROSTATIC DRIVE........170

Hydraulic travelling motor........171

Travelling gear motor assy _ without brake........173

Control valve........175

Balancing valve ( travelling )........177

Slewing gear motor installation-[0549]........178

Slewing gear motor installation........179

Slewing gear motor-[0513]........180

Slewing gear motor........182

Swivel joint equipment-[0436]........184

Swivel joint equipment........185

Swivel joint S_N15618........187

Swivel joint S_N15611-S_N15617........189

49 - MISCELLANEOUS........191

Slewing ring........192

Lubrication ( slewing ring )........193

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT........194

71 - FRAME........195

Counterweight........196

Lower frame........198

Platform........200

77 - WHEELS; TRACKS; TYRE; HUB; DRUM........202

Track tensioning ( steel tracks )........203

Track tensioning ( rubber tracks )........205

Sprocket........207

Steel tracks........208

Rubber tracks........209

Upper roller ( steel and rubber tracks )........211

Lower roller ( steel tracks )........212

Lower roller ( rubber tracks )........213

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE........214

81 - CAB; NAKED; CANOPY........215

Equipped cabin........216

Cab sliding window ( front )-[5849]........217

Cab sliding window ( front )........219

Canopy........221

Wind protector........223

82 - ENGINE HOOD; MUDGUARD; FOOT STEP........224

Engine coverage........225

Lock ( engine coverage )........227

83 - DOORS; HATCH; COVER PLATE; (all)........229

Cab door-[5650]........230

Cab door........232

Cabin floor ( standard and canopy )........234

Right coverage........235

84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING........237

Cab glass-[5532]........238

Cab glass........239

Cab windshield-[5456]........240

Cab windshield........242

Cab sliding window ( right )-[5420]........244

Cab sliding window ( right )........246

85 - CAB INTERIOR; UPHOLSTERY........248

Cab accessories-[5334]........249

Cab accessories........251

Suspended seat........253

Operator's station plating........255

87 - AIR CONDITIONING UNIT........257

Cab heating installation-[5216]........258

Cab heating installation........260

88 - INTERIOR EQUIPMENT........262

Operator's station instrument panel ( right )........263

Operator's station instrument panel ( left )-[5114]........265

Operator's station instrument panel ( left )........267

Cab console-[5038]........269

Cab console........271

Safety belt STD........273

Safety belt 2 ........275

Safety belt 3 ........276

89 - MISCELLANEOUS........277

Toolbox........278

Glue Kit for cab-[4850]........279

Glue Kit for cab........281

Tools........282

Transfer........284

Transfer cab STD ; USA........285

Transfer canopy STD ; USA........287

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS........289

91 - WORKING HYDRAULIC; SERVO HYDRAULICS........290

Seals suitcase for union ; elbow ; fitting .........293

Hydraulic tank-[4636]........296

Hydraulic tank........298

Attachments supply and return circuit-[4559]........300

Attachments supply and return circuit........302

Hydr. circuit. ( Oil cooler )-[4523]........304

Hydr. circuit. ( Oil cooler )-[4503]........306

Hydr. circuit. ( Oil cooler )........308

Oil cooler-[4427]........310

Oil cooler........311

Hydraulic oil filter........313

Lubrication oil filler and breather........314

Control valve 9 spools........315

Control valve 8 spools........318

Handling operations Ce _ without Puma-[4249]........321

Handling operations Ce _ without Puma........323

Hydraulic circuit ( safety valve _ dipper arm )........325

Slewing-offset selector switch-[4158]........326

Slewing-offset selector switch........328

Slewing-offset selector switch ( for valve )-[4122]........330

Slewing-offset selector switch ( for valve )........331

Balancing valve ( slewing )-[4046]........333

Balancing valve ( slewing )-[4026]........335

Balancing valve ( slewing )-[4006]........337

Balancing valve ( slewing )........338

Balancing valve ( offset cylinder )........339

Safety valve ( boom cylinder )-[3915]........341

Safety valve ( boom cylinder )........343

Safety valve ( dipper arm cylinder )........345

Control levers steel pedal........347

Control levers plastic pedal........349

Control lever dozer blade........351

Control lock ( safety system )........353

Hydraulic pump-[3722]........354

Hydraulic pump-[3702]........356

Hydraulic pump-[3641]........358

Hydraulic pump........360

Pump........362

Accumulator _ electrovalve-[3550]........363

Accumulator _ electrovalve........365

Electrovalve........367

Accumulator........369

Hydr. circuit ( control's attachment ) STD-[3444]........370

Hydr. circuit ( control's attachment ) STD........372

Hydr. circuit ( control's attachment ) USA-[3408]........374

Hydr. circuit ( control's attachment ) USA........376

Control lever dipper arm _ slewing ( left )-[3333]........378

Control lever dipper arm _ slewing ( left )........379

Control lever boom _ bucket ( right )-[3257]........380

Control lever boom _ bucket ( right )........381

Control selector switch installation USA........382

Std or Iso equipment control selector switch (us) USA........383

Hydr. circuit. ( travelling )-[3151]........385

Hydr. circuit. ( travelling )........387

Hydraulic circuit ( lower frame )........389

Hydr. circuit. ( dozer blade )-[3100]........391

Hydr. circuit. ( dozer blade )........392

Hydr. circuit. ( boom slewing _ offset )-[3024]........393

Hydr. circuit. ( boom slewing _ offset )........395

Hydraulic circuit ( platform )-[2948]........397

Hydraulic circuit ( platform )........399

Hydr. circuit.( boom _ dipper arm _ bucket )........401

Hydraulic circuit ( balancing valve _ offset cylinder )-[2857]........403

Hydraulic circuit ( balancing valve _ offset cylinder )........404

Hydraulic circuit ( accessories )........405

Kit coupler ( accessories )........407

Hydraulic circuit ( double-acting )........409

Kit coupler ( double acting )........410

Hydr. circuit. ( attachment ) ( grab jaw )........412

Kit coupler ( grab jaw )........414

92 - MECHANICAL EQUIPMENT_ATTACHMENT........416

Tool holder _ mechanical control........417

Tool holder _ hydraulic control........419

Lever........421

Hydraulic circuit ( snap-action attachment )-[2552]........422

Hydraulic circuit ( snap-action attachment )........424

Hyd. circuit (quickfit_double-acting)-[2517]........426

Hyd. circuit (quickfit_double-acting)........428

Electrovalve (quickfit )........430

Bucket........431

Buckets for Quickfit........433

Grading bucket........435

Grading bucket for Quickfit........437

Hammer 11839397 HB150LN-[2324]........439

Hammer 11839397 HB150LN-[2304]........440

Hammer 11839397 HB150LN........441

Bulk bag........443

Dozer blade........444

Dozer blade cylinder S_N15541-S_N15702;S_N15704-S_N15714;S_N15717;S_N15718........446

Dozer blade cylinder S_N15539;S_N15540;S_N15703;S_N15715;S_N15716........448

97 - UNIT; DIGGING........450

Pivot pin........451

Boom offset cylinder S_N15541-S_N15702;S_N15704-S_N15714;S_N15717;S_N15718........453

Boom offset cylinder S_N15539;S_N15540;S_N15703;S_N15715;S_N15716........455

Lubrication ( boom offset cylinder )........457

Boom........458

Boom cylinder S_N15541-S_N15702;S_N15704-S_N15714;S_N15717;S_N15718........460

Boom cylinder S_N15539;S_N15540;S_N15703;S_N15715;S_N15716........462