Caterpillar 416C, 426C, 428C, 436C, 438C Backhoe Loader Workshop Repair Manual PDF, 3054 Engine - MCAT416C438C.zip

A full workshop service and repair guide, complete with electrical wiring diagrams, covering the Caterpillar 416C, 426C, 428C, 436C, and 438C backhoe loaders—packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way a professional technician would.

The workshop service and repair manual for the Caterpillar 416C, 426C, 428C, 436C, and 438C backhoe loaders contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

416C BACKHOE LOADER 1WR

416C BACKHOE LOADER 1XR

416C BACKHOE LOADER 4ZN

416C BACKHOE LOADER 5YN

426C BACKHOE LOADER 1CR

426C BACKHOE LOADER 1ER

426C BACKHOE LOADER 1MR

426C BACKHOE LOADER 1NR

426C BACKHOE LOADER 1YR

426C BACKHOE LOADER 1ZR

426C BACKHOE LOADER 6XN

426C BACKHOE LOADER 7WN

436C BACKHOE LOADER 1FR

436C BACKHOE LOADER 1PR

436C BACKHOE LOADER 1RR

436C BACKHOE LOADER 2AR

436C BACKHOE LOADER 2BR

436C BACKHOE LOADER 8TN

436C BACKHOE LOADER 9JN

428C BACKHOE LOADER 1SR

428C BACKHOE LOADER 2CR

428C BACKHOE LOADER 8RN

438C BACKHOE LOADER 1JR

438C BACKHOE LOADER 1TR

438C BACKHOE LOADER 2DR

438C BACKHOE LOADER 9KN

PRODUCT DETAILS:

Total Pages: 1,372 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

SENR1204 - Specifications (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).pdf

SENR1213 - Schematic (416C; 426C; and 436C Backhoe Loader Hydraulic and Steering System).pdf

SENR1273 - Specifications (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).pdf

SENR1204 - Testing And Adjusting(416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).pdf

SENR1273 - Testing & Adjusting (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).pdf

SENR1212 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).pdf

SENR1276 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).pdf

SENR1204 - Systems Operation (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).pdf

SENR1272 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).pdf

SENR1273 - Systems Operation (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).pdf

RENR2855 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).pdf

SENR1203 - Disassembly and Assembly (3054 ENGINE SUPPLEMENT FOR 416C; 426C; 428C; 436C & 438C BACK.).pdf

SENR1259 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).pdf

SENR1205 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).pdf

SENR1259 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).pdf

SENR1207 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).pdf

SENR1206 - Disassembly and Assembly (416C; 426C; 428C; 436C; & 438C BACKHOE LOADERS POWER TRAIN).pdf

SENR1209 - Disassembly and Assembly (416C; 426C; 428C; 436C AND 438C BACKHOE LOADERS MACHINE SYST.).pdf

SENR1208 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).pdf

TABLE OF CONTENTS

SENR1213 - Schematic (416C; 426C; and 436C Backhoe Loader Hydraulic and Steering System).........2

SENR1273 - Systems Operation (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).........4

SENR1273 - Testing & Adjusting (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).........52

SENR1204 - Systems Operation (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).........72

SENR1204 - Testing And Adjusting(416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).........111

RENR2855 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).........132

Collage.........133

Main.........163

SENR1203 - Disassembly and Assembly (3054 ENGINE SUPPLEMENT FOR 416C; 426C; 428C; 436C & 438C BACK.).........165

Air Conditioner Compressor Group.........166

Air Conditioner V-Belt.........170

Alternator V-Belts.........171

Alternator.........172

Cab.........174

Counterweight.........182

Crankshaft Pulley.........184

Engine & Transmission.........185

Engine, Torque Converter, Transmission & Implement Pump.........186

Fan Drive Housing.........196

Fan Guard.........197

Fan.........198

Fuel Filter.........200

Hood.........202

Introduction.........204

Left Engine Panel.........205

Muffler.........206

Oil Filter & Oil Filter Base.........208

Radiator, Oil Cooler & Condenser.........210

Right Engine Panel.........216

Starter.........217

Tire Explosion Prevention.........219

Turbocharger.........221

Water Pump.........223

Water Separator.........225

Water Temperature Regulator.........229

SENR1204 - Specifications (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).........231

Introduction.........232

Torque Converter 111-7808.........233

Transmission.........235

SENR1212 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).........247

Collage.........248

Main.........272

SENR1272 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).........274

416C Backhoe Loader Center Pivot, Single Tilt 4ZN00001-16043 (MACHINE) POWERED BY 3054 Engine(SEBP2388 - 65) - Documentation.........275

Hydraulic Oil Contamination - Test.........277

Hydraulic Pump - Test and Adjust.........280

Hydraulic System Pressure - Release.........294

Hydraulic System Troubleshooting.........295

Line Relief Valve - Test and Adjust.........304

Machine Preparation for Troubleshooting.........335

Operational Checks.........337

Pump Flow - Test.........348

Ride Control - Test.........351

Ride Control Accumulator - Test and Charge.........353

Signal Resolver Network - Check.........359

Steering Priority Valve - Test and Adjust.........364

Steering System Troubleshooting.........366

Visual Inspection.........373

SENR1273 - Specifications (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).........375

Introduction.........376

Torque Converter 140-7393.........377

Transmission.........379

SENR1276 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).........392

Collage.........393

Main.........408

SENR1209 - Disassembly and Assembly (416C; 426C; 428C; 436C AND 438C BACKHOE LOADERS MACHINE SYST.).........410

Tire Explosion Prevention.........412

Loader Implement Control Group.........414

Backhoe & Stabilizer Implement Control Valve.........448

Implement Pump.........506

Brake Control Valve.........518

Steering Valve.........520

Bucket Tilt Cylinder.........527

Bucket Positioner & Kickdown Assembly.........536

Loader Bucket.........537

Bucket Tilt Cylinders.........540

Coupler Assembly.........542

Loader Lift Cylinders.........544

Upper Link Assembly.........553

Lower Link Assembly.........555

Loader Lift Arms.........557

Multi-purpose Loader Bucket.........561

Multi-purpose Bucket Cylinder.........564

Backhoe Bucket & Linkage.........566

Backhoe Bucket Cylinder.........568

Swing Cylinders.........570

Stabilizer Cylinders.........576

Stabilizers.........582

Boom Cylinder.........583

Boom.........590

Hydraulic Tank.........592

Sideshift Assembly.........596

Stabilizer Cylinders (428B).........599

Stick Cylinder.........602

Stick; Extendible Stick; Extendible Stick Cylinder.........605

Extendible Stick Cylinder & Backhoe Bucket Cylinder.........607

Swing Frame.........613

Steering Cylinder.........616

Air Conditioner Compressor Group.........618

Air Conditioner Filter.........630

Air Conditioner.........631

Cab.........634

Counterweight.........639

SENR1206 - Disassembly and Assembly (416C; 426C; 428C; 436C; & 438C BACKHOE LOADERS POWER TRAIN).........640

Introduction.........641

Tires & Wheels (Rear).........643

Axle Group (Rear).........645

Differential (Rear).........659

Pinion Assembly (Rear).........666

Wheel Stud.........671

Final Drive Planetary Carrier Hub.........673

Final Drive And Axle Housing (Rear) (All Wheel Steer).........676

Brakes (Rear) (All Wheel Steer).........699

Differential (Rear) (All Wheel Steer).........711

Differential (Front).........737

Tie Rod.........747

Steering Cylinder (Rear) (All Wheel Steer).........750

Drive Pinion.........761

Steering Cylinder (Front).........766

Drive Shaft (Main).........769

Drive Shaft (Front).........770

Solenoid Valve (Transmission).........772

Transmission (Direct Drive) (If Equipped).........775

Torque Converter.........795

Transmission (Powershift) (If Equipped).........796

Axle (Front) (Standard).........851

Axle Housing (Front) (All Wheel Drive).........857

Engine; Torque Converter & Transmission.........873

Engine & Transmission.........877

SENR1207 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).........879

Hydraulic Tank.........881

Hydraulic Tank and Mounting.........883

Piston Pump (Implement and Steering).........885

Pressure and Flow Compensator Valve.........892

Metering Pump (Steering).........894

Priority Valve.........906

Hydraulic Hand Control (Loader).........912

Bank Valve (Loader Control).........916

Control Valve (Lift).........926

Control Valve (Tilt).........928

Control Valve (Auxiliary).........933

Hydraulic Hand Control (Backhoe and Stabilizer).........938

Bank Valve (Backhoe and Stabilizer).........944

Control Valve (Extendable Stick).........958

Control Valve (Stick).........960

Control Valve (Backhoe Bucket).........963

Control Valve (Stabilizer).........966

Control Valve (Swing).........970

Control Valve (Boom).........972

Lift Cylinder.........979

Tilt Cylinder.........983

Multipurpose Bucket Cylinder.........987

Pin Coupler Cylinder.........988

Stabilizer Cylinders.........989

Boom Cylinder.........1001

Swing Cylinders.........1006

Bucket Cylinder (Backhoe).........1010

Stick Cylinder.........1014

Stick Cylinder (Extendable).........1018

Bucket Cylinder (Extendable Stick).........1024

Lift Arm Group.........1028

Backhoe and Stabilizer Linkages.........1036

Bucket Positioner and Lift Kickout.........1045

Transport Lock.........1049

Ride Control Accumulator.........1051

Solenoid Valve (Ride Control).........1053

Steering Cylinder (2WD).........1055

SENR1205 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).........1059

Axle (Front).........1060

Drive and Steering Axle (Front).........1066

Wheel and Tire (Front).........1085

Axle (Rear).........1087

Wheel and Tire (Rear).........1095

Drive Shaft (Rear).........1097

Parking Brake Control.........1098

Service Brake Control (Two-Wheel Steer).........1108

SENR1208 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).........1116

General Information (Hydraulic System).........1117

Hydraulic Tank and Filter.........1125

Signal Resolver Network.........1127

Piston Pump (Implement and Steering).........1131

Bank Valve (Loader).........1151

Control Valve (Loader).........1160

Relief Valve (Line).........1195

Makeup and Relief Valve.........1199

Load Control Valve (Lift).........1204

Bank Valve (Backhoe).........1206

Control Valve (Backhoe).........1210

Load Control Valve (Boom or Stick).........1257

Ride Control System.........1261

General Information (Steering).........1265

Metering Pump (Steering).........1273

SENR1259 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).........1277

Axle (Front).........1278

Drive and Steering Axle (Front).........1282

Axle (Rear).........1292

Parking Brake Control.........1295

Service Brake Control (Two-Wheel Steer).........1298

Differential (Limited Slip).........1302

Differential (Standard).........1310

Differential Lock.........1313

SENR1259 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).........1317

General Information.........1318

Visual Inspection.........1321

Axle; Differential and Brake Troubleshooting.........1323

Axle (Front) - Adjust.........1329

Brake System Air - Purge.........1337

Drive and Steering Axle (Front) - Adjust.........1344

Differential Lock - Adjust.........1352

Parking Brake Control - Adjust.........1354

Service Brake Control - Adjust.........1368

Caterpillar 416C, 426C, 428C, 436C, 438C BACKHOE LOADERS Repair Service Manual