HINO J08E-TA J08E-TB J08E-TV J08E-TW J08E-VB J08E-VC J08E-V J08E-WU J08E-TI J08C-TI Engines Workshop Repair Manual PDF - MHINOJ08EOPEK.zip

A full-fledged service and repair manual featuring electrical wiring schematics for HINO Trucks J05E Engines, packed with the technical detail needed to service, troubleshoot, and maintain these engines the way professional technicians do.

The HINO Trucks J08E-TA, J08E-TB, J08E-TV, J08E-TW, J08E-VB, J08E-V, J08E-WU, J08C-TI Engines workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

S5-UJ08E02B - J08E-TA, J08E-TB Engine Workshop Manual (2002).pdf

S5-UJ08E04C - J08E-TV, J08E-TW Engine Workshop Manual (2005).pdf

S5-UJ08E05B - J08E-TV, J08E-TW Engine Workshop Manual (2009).pdf

S5-UJ08E09A - J08E-VB, J08E-VC Engine Workshop Manual (11_12_13 CONVENTIONAL) .pdf

S5-UJ08E10A - J08E-VB, J08E-VC Engine Workshop Manual.pdf

S5-UJ08E10A - J08E-VB, J08E-VC Engine Workshop Manual (2014 CONVENTIONAL).pdf

S5-UJ08E11A - J08E-VB, J08E-VC Engine Workshop Manual.pdf

S5-UJ08E11A - J08E-VB, J08E-VC Engine Workshop Manual (2015 CONVENTIONAL).pdf

S5-UJ08E12A - J08E-VB, J08E-VC Engine Workshop Manual.pdf

S5-UJ08E12A - J08E-VB, J08E-VC Engine Workshop Manual (2016 CONVENTIONAL).pdf

S5-UJ08E13A - J08E-VB, J08E-WU Engine Workshop Manual (2017).pdf

S5-UJ08E14A - J08E-VB, J08E-WU Engine Workshop Manual (2018).pdf

S5-YJ08E29E - J08E-TI Engine Workshop Manual.pdf

S7-UNAE14A - J08E-VB, J08E-WU Engine Workshop Manual (Troubleshooting).pdf

S5-YJ08E17A - J08C-TI Engine Workshop Manual.pdf

Total Pages: 5,902 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

GENERAL INTRODUCTION

ENGINE

HYBRID

WORKSHOP

MANUAL

TRANSMISSION

CLUTCH

PROPELLER SHAFT

AXLE

DIFFERENTIAL

BRAKE

STEERING

SUSPENSION

FRAME AND FRAME ACCESSORY

CAB MOUNTING AND CAB SUSPENSION

BODY CONSTRUCTION

BODY INSIDE ACCESSORY

BODY OUTSIDE ACCESSORY

AIR BAG AND SEAT BELT

HEATER AND AIR CONDITIONER

ELECTRICAL

CONTROL SYSTEM

...

GENERAL INTRODUCTION

ENGINE INTRODUCTION

ENGINE MECHANICAL

AIR INTAKE SYSTEM

EXHAUST SYSTEM

LUBRICATING SYSTEM

COOLING SYSTEM

FUEL SYSTEM

TURBOCHARGER

FUEL INJECTION PUMP

EMISSION CONTROL

ALTERNATOR

STARTER

AIR COMPRESSOR

ENGINE PTO (POWER TAKE-OFF)

ENGINE RETARDER

ENGINE CONTROLS

INDEX

ENGINE CONTROL

FUEL CONTROL

BRAKE CONTROL

SUSPENSION CONTROL

CAB EQUIPMENT CONTROL

OTHERS

...

TABLE OF CONTENTS

S5-UJ08E02B - J08E-TA, J08E-TB Engine Workshop Manual (2002).....1

S5-UJ08E04C - J08E-TV, J08E-TW Engine Workshop Manual (2005).....352

S5-UJ08E05B - J08E-TV, J08E-TW Engine Workshop Manual (2009).....774

S5-UJ08E09A - J08E-VB, J08E-VC Engine Workshop Manual (11_12_13 CONVENTIONAL) .....1192

FOREWORD.....1192

CHAPTER.....1193

INDEX.....1194

GENERAL INTRODUCTION.....1195

GENERAL PRECAUTIONS.....1196

GENERAL PRECAUTIONS.....1196

HOW TO USE THIS WORKSHOP MANUAL.....1199

IDENTIFICATION INFORMATION.....1201

PRECAUTIONS.....1202

SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS.....1205

DISMOUNTING AND MOUNTING.....1206

SYMPTOM SIMULATION.....1209

GLOSSARY OF SAE AND HINO TERMS.....1211

ENGINE INTRODUCTION.....1214

ENGINE ASSEMBLY.....1215

DATA AND SPECIFICATIONS.....1215

TROUBLESHOOTING.....1217

TROUBLESHOOTING (COMMON RAIL SYSTEM).....1224

ENGINE TUNEUP.....1225

SPECIAL TOOL.....1231

OVERHAUL CRITERIA.....1232

DISMOUNTING AND MOUNTING.....1233

LIQUID GASKET AND APPLICATIONPOINTS.....1235

ENGINE MECHANICAL.....1240

CYLINDER HEAD.....1241

COMPONENT LOCATOR.....1241

SPECIAL TOOL.....1244

OVERHAUL.....1245

INSPECTION AND REPAIR.....1256

CRANKSHAFT FRONT END.....1260

COMPONENT LOCATOR.....1260

SPECIAL TOOL.....1261

OVERHAUL.....1262

FLYWHEEL AND FLYWHEEL HOUSING.....1264

COMPONENT LOCATOR.....1264

SPECIAL TOOL.....1265

OVERHAUL.....1265

INSPECTION AND REPAIR.....1271

TIMING GEAR.....1272

COMPONENT LOCATOR.....1272

SPECIAL TOOL.....1273

OVERHAUL.....1274

INSPECTION AND REPAIR.....1276

MAIN MOVING PARTS AND CYLINDER BLOCK.....1278

COMPONENT LOCATOR.....1278

SPECIAL TOOL.....1281

OVERHAUL.....1283

INSPECTION AND REPAIR.....1296

AIR INTAKE SYSTEM.....1300

AIR INTAKE MANIFOLD AND PIPE.....1301

COMPONENT LOCATOR.....1301

DISMOUNTING AND MOUNTING.....1302

AIR INTAKE.....1303

COMPONENT LOCATOR.....1303

AIR CLEANER.....1304

DESCRIPTION.....1304

OVERHAUL.....1305

AIR HOSE.....1306

COMPONENT LOCATOR.....1306

OVERHAUL.....1307

AIR FLOW SENSOR.....1308

COMPONENT LOCATOR.....1308

REPLACEMENT.....1309

BOOST PRESSURE SENSOR.....1310

COMPONENT LOCATOR.....1310

REPLACEMENT.....1311

EXHAUST SYSTEM.....1312

EXHAUST MANIFOLD AND PIPE.....1313

COMPONENT LOCATOR.....1313

DISMOUNTING AND MOUNTING.....1314

EXHAUST PIPE AND MUFFLER UNIT.....1315

DESCRIPTION.....1315

COMPONENT LOCATOR.....1316

OVERHAUL.....1322

DPR (DIESEL PARTICULATE REDUCTION SYSTEM).....1333

SYSTEM CONFIGURATION.....1333

STRUCTURE OF DPR-CLEANER.....1334

DPR MAINTENANCE.....1335

DPR INSPECTION.....1335

INSPECTION PROCEDURE FOLLOWED WHEN "DPR MAINTENANCE" IS DISPLAYED ON THE INFORMATION DISPLAY.....1336

INSPECTION BY WAY OF HINO-DX.....1337

INSPECTION PROCEDURE FOLLOWED WHEN CHECK ENGINE LIGHT ILLUMINATES (ABNORMAL).....1340

DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO-DX.....1343

CHECKING THE DPR STATE.....1343

REPLACEMENT OF DPR FILTER.....1344

OVERALL OPERATION FLOW.....1348

DIFFERENTIAL PRESSURE SENSOR.....1356

COMPONENT LOCATOR.....1356

DISMOUNTING AND MOUNTING.....1357

EXHAUST CONTROL CYLINDER.....1360

SYSTEM CONFIGURATION.....1360

DPR INSPECTION CHECK SHEET.....1361

LUBRICATING SYSTEM.....1364

LUBRICATING SYSTEM.....1365

DIAGRAM.....1365

OIL PUMP AND OIL STRAINER.....1367

COMPONENT LOCATOR.....1367

OVERHAUL.....1368

INSPECTION AND REPAIR.....1369

OIL FILTER AND OIL COOLER.....1371

COMPONENT LOCATOR.....1371

SPECIAL TOOL.....1372

DISMOUNTING AND MOUNTING.....1373

INSPECTION AND REPAIR.....1374

COOLING SYSTEM.....1375

COOLING SYSTEM.....1376

DIAGRAM.....1376

COOLANT PUMP.....1377

COMPONENT LOCATOR.....1377

THERMOSTAT.....1378

COMPONENT LOCATOR.....1378

OVERHAUL.....1379

RADIATOR AND INTERCOOLER.....1381

COMPONENT LOCATOR.....1381

OVERHAUL.....1381

RADIATOR.....1383

COMPONENT LOCATOR.....1383

SPECIAL TOOL.....1384

OVERHAUL.....1384

INSPECTION AND REPAIR.....1388

COOLING FAN.....1389

COMPONENT LOCATOR.....1389

INSPECTION AND REPAIR.....1390

FUEL SYSTEM .....1391

FUEL SYSTEM.....1392

DIAGRAM.....1392

COMPONENT LOCATOR.....1393

SUPPLY PUMP.....1394

DESCRIPTION.....1394

COMPONENT LOCATOR.....1395

SPECIAL TOOL.....1395

OVERHAUL.....1396

COMMON RAIL.....1404

DESCRIPTION.....1404

INSPECTION.....1404

REPLACEMENT.....1406

INJECTOR.....1410

DESCRIPTION.....1410

REPLACEMENT.....1411

FUEL FILTER.....1419

DESCRIPTION.....1419

SPECIAL TOOL.....1421

AIR BLEEDING.....1421

BUBBLE SEPARATOR.....1423

DESCRIPTION.....1423

FUEL TANK.....1424

COMPONENT LOCATOR.....1424

TURBOCHARGER.....1425

TURBOCHARGER.....1426

DESCRIPTION.....1426

TROUBLESHOOTING.....1427

OVERHAUL CRITERIA.....1436

EMISSION CONTROL.....1438

EGR VALVE AND EGR PIPE.....1439

COMPONENT LOCATOR.....1439

EGR VALVE.....1440

DESCRIPTION.....1440

DISMOUNTING AND MOUNTING.....1441

CLOSED VENTILATOR.....1444

DESCRIPTION.....1444

REPLACEMENT OF CLOSED VENTILATOR.....1444

SELECTIVE CATALYTIC REDUCTION (SCR).....1445

GENERAL DESCRIPTION.....1445

COMPONENT LOCATOR.....1447

DISMOUNTING AND MOUNTING.....1448

INSPECTION AND REPAIR.....1463

BURNER SYSTEM.....1464

COMPONENT LOCATOR.....1464

BURNER SYSTEM WARNING AND CAUTION.....1465

DISMOUNTING AND MOUNTING.....1466

INSPECTION AND REPAIR.....1475

ALTERNATOR.....1476

ALTERNATOR.....1477

DATA AND SPECIFICATIONS.....1477

TROUBLESHOOTING.....1477

COMPONENT LOCATOR.....1478

OVERHAUL.....1479

INSPECTION AND REPAIR.....1482

STARTER.....1483

STARTER.....1484

DATA AND SPECIFICATIONS.....1484

DESCRIPTION.....1484

TROUBLESHOOTING.....1485

COMPONENT LOCATOR.....1486

OVERHAUL.....1487

INSPECTION AND REPAIR.....1491

AIR COMPRESSOR.....1494

AIR COMPRESSOR.....1495

DATA AND SPECIFICATIONS.....1495

DESCRIPTION.....1496

TROUBLESHOOTING.....1497

COMPONENT LOCATOR.....1498

SPECIAL TOOL.....1499

OVERHAUL.....1499

INSPECTION AND REPAIR.....1507

ENGINE CONTROL.....1511

ACCELERATOR PEDAL.....1512

DESCRIPTION.....1512

ENGINE ECU.....1513

COMPONENT LOCATOR.....1513

REPLACEMENT.....1514

S5-UJ08E10A - J08E-VB, J08E-VC Engine Workshop Manual (2014 CONVENTIONAL).....1521

FOREWORD.....1521

CHAPTER REFERENCES.....1522

INDEX.....1523

GENERAL INTRODUCTION (ENGINE).....1525

GENERAL INTRODUCTION (ENGINE).....1526

GENERAL PRECAUTIONS.....1526

HOW TO USE THIS WORKSHOP MANUAL.....1529

IDENTIFICATION INFORMATION.....1531

PRECAUTIONS.....1532

SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS.....1535

DISMOUNTING AND MOUNTING.....1536

SYMPTOM SIMULATION.....1539

GLOSSARY OF SAE AND HINO TERMS.....1541

ENGINE INTRODUCTION (J08E).....1544

ENGINE ASSEMBLY.....1545

DATA AND SPECIFICATIONS.....1545