John Deere 9450 9550 9650 Combine Workshop Repair Service Manual TM1801 PDF - MJODTM1801.zip
An all-inclusive service manual covering John Deere 9450 (SN. 000000-695100), 9550 (SN. 000000-695200), and 9650 (SN. 000000-695301) Combines, packed with workshop guidance for servicing, fixing, and overhauling these machines the way trained technicians do.
The John Deere 9450, 9550, and 9650 Combine workshop repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1801 - John Deere Combines 9450, 9550, 9650 Technical Manual (Repair).PDF
TM1801 - John Deere Combines 9450, 9550, 9650 Technical Manual (Repair).EPUB
Total Pages: 1,671 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Lower Engine Repair
Cooling System
Fuel and Air System
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wiring Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
Electrical Engine Control
GREENSTARGREENSTAR is a trademark of Deere & Company Components
Power Train Repair
Transmission and Differential
Single Reduction Final Drive
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
Power Steering and Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Cleaning Fan Shields
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder
Contour Master Contour Master is a trademark of Deere & Company. Tilt Frame
Separator
Separator Repair
Cylinder Drives
Straw Walkers and Crankshafts
Straw Chopper, Straw Spreader and Chaff Spreader
Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator and Loading Auger Gear Case
Grain Tank and Extensions
Engine Gear Case and Control Valve Repair
John Deere Combines 9450, 9550, 9650 Repair Service Manual (TM1801)
Engine Gear Case and Valve
tm1801 - 9450, 9550 and 9650 Combines Repair
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Use Adequate Service Facilities
Live With Safety
Group 10: Specifications
Operating Speeds
Grounds Speed (Fast Idle)
Turning Radius
Specifications—9450 Combines
Specifications—9550 Combines
Specifications—9650 Combines
Dimensions
Dimension Reference Points
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
O-Ring Boss Fitting Torque Chart
Flat Face O-Ring Seal Fitting Torque Chart
SAE Four Bolt Flange Fitting Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 15: Tune Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Group 20: Fuels and Lubricants
Diesel Fuel
Fuel Storage
Engine Coolant
Liquid Coolant Conditioner
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Dual-Range Cylinder Drive, Primary Countershaft, Loading Auger Elevator and Straw Walker Drive Gear Cases
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Filter Part Numbers
Section 20: Engine
Group 05: Remove and Install Engine
6068 John Deere Engine Repair—Use CTM104 (9450 Combine)
6081 John Deere Engine Repair—Use CTM86 (9550, Sidehill 9550, and 9650 Combines)
Essential or Recommended Tools
Specifications
Remove Engine
Install Engine
Group 10: Cooling System
6068 John Deere Engine Repair—Use CTM104 (9450 Combine)
6081 John Deere Engine Repair—Use CTM86 (9550, Sidehill 9550, and 9650 Combines)
Specifications
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen
Adjusting Rotary Screen Knife Comb
Remove Radiator
Install Radiator
Test Radiator
Test Radiator Cap
Replace Thermostat
Repair or Replace Water Pump
Group 15: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
Section 30: Fuel and Air Repair
Group 05: Air Intake System
Specifications
John Deere Engine Repair
Remove and Install Turbocharger
Remove and Install Air Cleaner Filters
Group 10: Diesel Fuel System
Specifications
Remove Fuel Tank
Install Fuel Tank
Remove and Install Fuel Sender
Remove and Install Fuel Tank Strainer and Breather
Remove Fuel Tank Outlet Screen
Install Fuel Tank Outlet Screen
Replace Cold Weather Starting Aid Can
Remove and Install Cold Weather Starting Aid
Section 40: Electrical System
Group 05: Components
Specifications
Remove and Install Active Header Height Control Valve
Disassemble and Assemble Active Header Control Unit Height Control Valve
Circuit Breakers and Relays (Engine Compartment)
Fuses and Relays (Central Electronics Box)
Fuse Locations
Relays
Power Distribution Board Number 1—Relay Identification
Power Distribution Board Number 2—Relay Identification
Power Distribution Board Number 3 (Optional)—Relay Identification
Power Distribution Board Number 1—Fuse Identification
Power Distribution Board Number 2—Fuse Identification
Power Distribution Board Number 3 (Optional)—Fuse Identification
Circuit Board Replacement
Power Distribution Board System Basic Description
Basic Operation
Overhead Warning Display Panel
Replace Warning Display Panel Circuit Board
Instruments and Controls Identification
CommandTouch CommandTouch is a trademark of Deere & Company Console Controls
Group 10: Bulbs and Switches
Other Material
Specifications
Safety Rules When Replacing Halogen Bulbs
Bulb Part Numbers
Cab Head Light Bulb Replacement and Adjustment
Stubble and Service Light Bulb Replacement
Rear Discharge Light Bulb Replacement
Side Finder Light Bulb Replacement
Grain Tank and Unloading Auger Light Bulb Replacement
Warning Light Bulb Replacement
Warning Light Bulb Replacement
Tail Light Assembly Bulb Replacement
Cleaning Shoe Light Bulb Replacement
Turn Signal and Maximum Tilt Indicator Light Bulb Replacement
Dome and Console Light Bulb Replacement
CommandTouch CommandTouch is a trademark of Deere & Company Corner Post Monitor Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Header Float Gauge (Optional) Bulb Replacement
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console
Remove and Install DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Active Header Control Active Header Control is a trademark of Deere & Company Switches
Remove and Install Back Ground Light Bulbs for DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Active Header Control Active Header Control is a trademark of Deere & Company Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Solar Sensor
Remove and Install Header and Separator Engage Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Membrane Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Circuit Board
Replace Mini Harness
Replace Neutral Safety Switch
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Overhead Console
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Console Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Park Brake Switch
Remove and Install Horn Switch
Remove and Install Starting Aid Switch
Remove and Install Service and Cleaning Shoe Light Switch
Group 15: Batteries
Prevent Battery Explosions
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 20: Harness and Connector Repair
Essential or Recommended Tools
Service Equipment and Tools
Electrical Tool Repair Kit
Wire Repair Pliers
Terminal Applicator
Service Parts Kits
Connector Identification
Electrical Connector Handling
Replace CPC CPC is a trademark of AMP INC. and METRIMATE METRIMATE is a trademark of AMP INC. Pin Type Connectors
Replace CPC CPC is a trademark of AMP INC. Blade Type Connectors
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Style Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Connector
Install WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Contact
Remove Connector Body from Blade Terminals
Replace (PULL TYPE) METRI-PACK METRI-PACK is a trademark of Packard Electric Inc. Connectors
Replace (Push Type) METRI-PACK METRI-PACK is a trademark of Packard Electric Inc. Connectors
Harness Repair (Splice Broken or Cut Wire)
Harness Repair—Splice Connector
Replace Harness
Group 25: Gauges and Monitors
Corner Post Main Circuit Board Removal
Remove Header Control Module
Remove Performance Monitor and Digital Tachometer Module
Digital Tachometer Calibration
Shaft Speed Sensor Locations
Shaft Speed Sensor Locations
Remove and Install Conveyor Auger, Tailings Elevator, Grain Elevator and Grain Separator Sensors
Remove and Install Cleaning Fan, Cylinder Speed and Feeder House Backshaft Speed Sensors
Remove and Install Straw Chopper Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install Tailings Sensor
Remove and Install Mass-Flow Sensor
Remove and Install Moisture Sensor
Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors
Remove and Install (Header Height and Lateral Tilt) Contour Master Contour Master is a trademark of Deere & Company Control Sensors
Remove and Install Air Filter Restriction Switch
Remove and Install Hydraulic Reservoir Temperature Sensor
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Hydro Charge Pressure Switch