Caterpillar 815 Soil Compactor 816 Landfill Compactor Repair Manual 814 814K 815K 816K PDF - MCAT815816.zip
A full service and repair guide, complete with electrical wiring schematics, covering the Caterpillar 815 and 816 Compactors—packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines just like an experienced technician would.
The workshop service and repair guide for the Caterpillar 815 and 816 Compactors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M0113643 - Troubleshooting (815 Soil Compactor and 816 Landfill Compactor Systems).pdf
M0115139 - Schematic (815 Soil Compactor Hydraulic System).pdf
M0115147 - Schematic (814 Wheel Dozer;815 Soil Compactor and 816 Landfill Compactor Power Train System; 451-9808-00).pdf
M0115149 - Schematic (814 Wheel Dozer; 815 Soil Compactor; and 816 Landfill Compactor Electrical System; Cab; Chassis; Engine).pdf
M0117525 - Specifications (815 Soil Compactor and 816 Landfill Compactor Systems).pdf
M0122576 - Disassembly and Assembly (815; 816 Compactor Machine Systems).pdf
M0122580 - Disassembly and Assembly (815; 816 Compactor Power Train).pdf
REG00849 - Systems Operation (814-815-816 POWER TRAIN).pdf
REG00849 - Testing and Adjusting (814-815-816 POWER TRAIN).pdf
REG01162 - Disassembly and Assembly (814-815-816 ENGINE).pdf
REG01183 - Disassembly and Assembly (814-815-816 WHEEL TRACTOR & COMPACTOR POWER TRAIN).pdf
REG01184 - Disassembly and Assembly (814-815-816 VEHICLE SYSTEMS).pdf
SENR7337 - Specifications (814 TRACTOR; 815 & 816 COMPACOTRS; POWER TRAIN).pdf
SENR7526 - Systems Operation (815 & 816 COMPACTORS STEERING SYSTEM).pdf
SENR7526 - Testing and Adjusting (815 & 816 COMPACTORS STEERING SYSTEM).pdf
SENR7527 - Specifications (815 & 816 COMPACTORS STEERING SYSTEM).pdf
UENR0314 - Systems Operation (814; 814K Wheel Dozer; 815; 815K Soil Compactor and 816; 816K Landfill Compactor).pdf
UENR0314 - Testing and Adjusting (814; 814K Wheel Dozer; 815; 815K Soil Compactor and 816; 816K Landfill Compactor).pdf
PRODUCT DETAILS:
Total Pages: 1,703 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
M0113643 - Troubleshooting (815 Soil Compactor and 816 Landfill Compactor Systems)....1
General Information....3
Service Tools....6
Connector Locations....10
Diagnostic Capabilities....11
Machine Preparation for Troubleshooting....16
Visual Inspection....21
Determining Diagnostic Trouble Codes....24
Diagnostic Trouble Codes....27
Event Codes....35
Symptom Troubleshooting....42
Emerging Symptom Information....44
Brake System....45
Differential and Final Drive....48
HVAC; Required Tools....52
HVAC; General Troubleshooting....55
HVAC; Visual Inspection....58
HVAC; Air Conditioning System....60
HVAC; Automatic Temperature Control System....77
HVAC; Condensate Drainage System....83
HVAC; Control System....84
HVAC; Heating System....93
Hydraulic System....99
Steering System....103
Torque Converter....109
Transmission....114
Alarm - Test....124
CAN Data Link - Test....130
Cat Data Link - Test....140
Charging System - Test....147
ECM Location Code - Test....148
Electrical Power Supply - Test....155
Parameter - Test....163
Relay - Test....167
Sensor Signal (Analog; Active) - Test....174
Sensor Signal (Analog; Passive) - Test....180
Sensor Signal (PWM) - Test....188
Sensor Supply - Test....199
Solenoid Valve - Test....207
Speed Sensor - Test....220
Switch Circuits - Test....225
Wiring Harness (Open Circuit) - Test....237
Wiring Harness (Short Circuit) - Test....238
ECM Software - Install....240
ECM - Configure....242
ECM - Replace....244
Connector Contact Description....248
System Schematic....257
M0115139 - Schematic (815 Soil Compactor Hydraulic System)....261
M0115147 - Schematic (814 Wheel Dozer;815 Soil Compactor and 816 Landfill Compactor Power Train System; 451-9808-00)....263
M0115149 - Schematic (814 Wheel Dozer; 815 Soil Compactor; and 816 Landfill Compactor Electrical System; Cab; Chassis; Engine)....265
M0117525 - Specifications (815 Soil Compactor and 816 Landfill Compactor Systems)....275
Hydraulic Tank and Filter....280
Breaker Relief Valve....282
Pressure Switch....283
Piston Pump (Implement)....284
Electrohydraulic Control - Control Adjuster Group....286
Electrohydraulic Control and Mounting....288
Oil Cooler Lines....293
Hydraulic Lines....295
Hydraulic Oil Cooler....296
Main Control Valve....297
Accumulator Charging Valve....301
Solenoid Valve and Mounting (Hydraulic Lockout)....302
Accumulator (Pilot) - Uncharged....303
Pilot Lines....304
Shuttle Valve....306
Ride Control Accumulator....307
Lift Cylinder....308
Tilt Cylinder....310
Cylinder Mounting - Steering....312
Pressure Sensor - Parking Brake....313
Pressure Sensor - Swing Drive Oil....314
Fan Drive....315
Torque Converter....317
Torque Converter - Housing Group....319
Relief Valve (Torque Converter Outlet)....321
Transmission Oil Pump....322
Transmission Hydraulic Control....325
Relief Valve (Transmission Hydraulic Control)....327
Modulating Valve (Transmission Hydraulic Control)....329
Temperature Sensor (Transmission Oil)....332
Oil Filter (Power Train)....333
Power Train Oil Lines....336
Transmission Planetary....337
Planetary Case and Parts....342
Output Transfer Gears....343
Speed Sensor (Transmission Output)....346
Drive Shaft....347
Oscillating Axle Housing....349
Fixed Axle Housing....352
Differential....354
Bevel Gear and Pinion (Fixed and Oscillating Axles)....356
Axle Mounting....357
Cleaner Bar....358
Brake and Planetary....366
Rim Mounting....369
Piston Pump (Steering)....370
Steering Neutralizer Valve....372
Steering Neutralizer Valve - Lines Group....373
Check Valve (Steering Quad)....374
Steering Control Valve....375
Steering Cylinder....377
Position Sensor (Left Brake Pedal)....379
Solenoid Valve....380
Brake Control Valve (Parking)....381
Parking Brake....383
Fuel Tank - Front....385
Flexible Exhaust Pipe....387
Exhaust Lines....389
Refrigerant Compressor....390
Pressure Switch (Refrigerant)....392
Oil Level Gauge....394
Air Cleaner....395
Air Cleaner - Precleaner....396
Fuel Cooler....398
Diesel Exhaust Fluid Tank....399
Diesel Exhaust Fluid Pump....401
Diesel Exhaust Fluid Lines....403
Temperature Sensor....405
Temperature Sensor - 2-Pin; Air Outlet....406
Liquid Level Sensor (Water Separator)....407
Position Sensor - Inclination Sensor....408
Radiator Guard....409
Radiator Guard - Compactor....411
Radiator - Grill....412
Aftercooler....413
Water Tank....414
Magnetic Switch....415
Refrigerant Condenser....416
Heater and Air Conditioner Lines....417
Valve - Expansion....419
Valve - Ether Starting Aid....420
Display Module....421
Steering Control Support....423
Electronic Control....429
Instrument Panel....431
Access Door....432
Governor Pedal....434
Position Sensor (Governor Pedal)....435
Rollover Protective Structure (ROPS)....436
Cab - Liner....441
Cab....443
Cab Mounting....445
Cab Mounting - ROOF....447
Cab Window....448
Cab Window - Rubber-Mounted Glass....449
Cab Door....451
Mirror....453
Rear View Mirror....455
Sound Suppression - Panel Group....456
Window Wiper and Washer....457
Window Wiper Motor....459
Antenna....462
Electric Horn....463
Flood Lighting....464
Flood Lamp....471
Communication Electronic Control Module (Product Link)....472
Communication Installation....476
STIC Control....477
STIC Lockout Control....479
Monitor and Mounting....481
Seat Adjuster....482
Suspension Seat....483
Foot Brake Control....485
Joystick Control....486
Electronic Control Module....488
Push Arm....489
Bulldozer Installation....491
Cutting Edge....495
Articulated Hitch....496
Stabilizer Link....499
Pressure Reducing Valve....501
Gear Pump....502
High Speed Oil Change Group....503
Engine and Transmission Mounting....505
Grease Lines - Front....507
Grease Lines - Rear....509
M0122576 - Disassembly and Assembly (815; 816 Compactor Machine Systems)....510
Steering Frame Lock - Separate and Connect....512
System Pressure - Release....516
Hydraulic Tank - Remove and Install....520
Hydraulic Tank - Disassemble....524
Hydraulic Tank - Assemble....527
Steering Control Valve - Remove and Install....530
Steering Control Valve - Disassemble....533
Steering Control Valve - Assemble....539
Steering Neutralizer Valve - Remove and Install....544
Steering Neutralizer Valve - Disassemble....546
Steering Neutralizer Valve - Assemble....548
Steering Cylinder - Remove and Install....550
Brake Accumulator - Remove and Install....555
Accumulator Charging Valve (Brake) - Remove and Install....557
Brake Control Valve (Service) - Remove and Install....560
Brake Control Valve (Parking) - Remove and Install....561
Brake Control Valve (Parking) - Disassemble....563
Brake Control Valve (Parking) - Assemble....564
Parking Brake Actuator - Remove and Install....565
Piston Pump (Steering) - Remove and Install....577
Piston Pump (Steering) - Disassemble....579
Piston Pump (Steering) - Assemble....588
Piston Pump (Implement) - Remove and Install....597
Piston Pump (Implement) - Disassemble....599
Piston Pump (Implement) - Assemble....608
Gear Pump (Charge) - Remove and Install....619
STIC Control and Pilot Valve (Steering) - Remove and Install....621
Pressure Reducing Valve (Implement Pilot) (Steering Pilot) - Remove and Install....632
Pressure Reducing Valve (Implement Pilot) (Steering Pilot) - Assemble....633
Pressure Reducing Valve (Implement Pilot) (Steering Pilot) - Disassemble....635
Electrohydraulic Control - Remove and Install....637
Main Control Valve - Remove and Install....640
Main Control Valve - Disassemble....644
Main Control Valve - Assemble....646
Push Arms and Blade - Remove and Install....648
Lift Cylinder - Remove and Install....653
Tilt Cylinder - Remove and Install....657
Operator Platform - Remove and Install....660
Instrument Panel (Lower) - Remove and Install....663
Instrument Panel (Upper) - Remove and Install....665
Window Wiper and Wiper Motor (Front) - Remove and Install....667
Window Wiper and Wiper Motor (Rear) - Remove and Install....670
Seat - Remove and Install....674
Blower Motor (Air Conditioner; Heater) - Remove and Install....677
Evaporator Coil and Heater Coil - Remove and Install....680
Front Frame from Rear Frame - Separate....688
Front Frame to Rear Frame - Connect....698
M0122580 - Disassembly and Assembly (815; 816 Compactor Power Train)....711
Steering Frame Lock - Separate and Connect....713
System Pressure - Release....717
Crankcase Guard - Remove and Install....721
Power Train Guard (Transmission) - Remove and Install....723
Relief Valve (Torque Converter Outlet) - Remove and Install....725
Transmission Oil Pump - Remove and Install....732
Relief Valve (Transmission Hydraulic Control) - Remove and Install....742
Modulating Valve (Transmission Clutch) - Remove and Install....744
Torque Converter; Transmission and Output Transfer Gears - Remove....749
Torque Converter from Transmission; Output Transfer Gears - Separate....755
Torque Converter - Disassemble....759
Torque Converter - Assemble....766
Transmission from Output Transfer Gears - Separate....774
Transmission Planetary - Disassemble....776
Transmission Planetary - Assemble....802
Output Transfer Gears - Disassemble....830
Output Transfer Gears - Assemble....839
Transmission to Output Transfer Gears - Connect....850
Torque Converter to Transmission; Output Transfer Gears - Connect....852
Torque Converter; Transmission and Output Transfer Gears - Install....855
Parking Brake Actuator - Remove and Install....861
Parking Brake - Remove and Install....867
Drive Shaft (Front) - Remove and Install....878
Carrier Bearing (Drive Shaft) - Remove and Install....879
Drive Shaft (Center) - Remove and Install....885
Drive Shaft (Rear) - Remove and Install....888
Fixed Axle (Front) - Remove and Install....890
Oscillating Axle (Rear) - Remove and Install....894
Trunnion Support (Oscillating Axle; Front) - Remove and Install....898
Trunnion Support (Oscillating Axle; Rear) - Remove and Install....902
Axle Housing - Disassemble....908
Duo-Cone Conventional Seals - Install....918
Axle Housing - Assemble....925
Service Brakes - Remove and Install....933
Differential Pinion - Disassemble....940
Differential Pinion - Assemble....943
Differential - Disassemble....947
Differential - Assemble....950
NoSPIN Differential - Disassemble....954
NoSPIN Differential - Assemble....957