John Deere 450K 550K 650K Crawler Dozer Workshop Repair Service Manual PDF (TM14163X19) - MJODTM14163X19.zip
John Deere 450K, 550K, and 650K Crawler Dozer Workshop Repair & Service Guide (TM14163X19)
tm14163x19 - 450K, 550K, and 650K Crawler Dozer Technical Manual.pdf
Complete Repair Service Technical Manual for John Deere 450K, 550K, and 650K Crawler Dozer, with all the shop information to maintain, repair, rebuild like professional mechanics.
John Deere 450K, 550K, and 650K Crawler Dozer workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 856 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
tm14163x19 - 450K, 550K, and 650K Crawler Dozer
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 00: General Information
Group 0001: Safety
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
High Debris Applications
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over and Machine Damage
Use Special Care When Operating
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Use Proper Lifting Equipment
Clean Exhaust Filter Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations for Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Tracks
Group 0130: Track System
Welding On Machine
Track Guides and Rock Guards Remove and Install
Carrier Roller Wear Inspection
Carrier Roller Remove and Install
Carrier Roller Disassemble and Assemble
Metal Face Seals Inspection
Carrier Roller Leakage Test
Track Roller Wear Inspection
Track Roller Remove and Install
Track Roller Disassemble and Assemble
Track Roller Leakage Test
Track Shoe Grouser Wear Inspection
Track Shoe Remove and Install
Track Link Height Inspection
Bushing Outside Diameter for Lubricated Track Chain Inspection
Track Pitch for Lubricated Track Chain Inspection
Lubricated Track Chain Remove and Install
Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble and Assemble
Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble
Track Sag Adjustment
Front Idler Wear Inspection
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Front Idler Adjustment
Front Idler Oil Level Check
Track Tension Adjuster Repair
Track Idler Recoil Spring Remove and Install
Track Idler Recoil Spring Disassemble and Assemble
Track Frame Remove and Install
Frame Wear Strips Remove and Install
Sprocket Remove and Install
Section 02: Axles and Suspension Systems
Group 0201: Drive Axle Housing and Support
Final Drive Remove and Install
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Final Drive Disassemble and Assemble
Section 03: Transmission
Group 0300: Removal and Installation
Hydrostatic Pump and Motor Initial Start-Up Procedure
Hydrostatic Pump Remove and Install
Hydrostatic Motor Remove and Install
Group 0315: Controls Linkage
Transmission Control Lever (TCL) Remove and Install
Transmission Control Lever (TCL) Disassemble and Assemble
Decelerator/Brake Pedal Remove and Install
Decelerator/Brake Pedal Disassemble and Assemble
Group 0325: Input Drive Shafts and U-Joints
Damper Drive Remove and Install
Group 0360: Hydrostatic System
Hydrostatic Pump Disassemble
Charge Pump Disassemble and Assemble
Pump Displacement Control Valve (PDCV) Disassemble and Assemble
Multi-Function Valve Remove and Install
Multi-Function Valve Disassemble and Assemble
Hydrostatic Pump Assemble
Neutral Charge Relief Valve Disassemble and Assemble
Hydrostatic Motor Disassemble
Hydrostatic Motor Assemble
Hydrostatic Thermal Bypass Valve Remove and Install
Hydrostatic Charge Oil Filter Assembly Remove and Install
Hydrostatic Charge Oil Filter Assembly Disassemble and Assemble
Hydrostatic and Hydraulic Oil Reservoir Cleanout Cover Remove and Install
Hydraulic Oil Reservoir Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine
Engine Remove and Install
Engine Mounts Remove and Install
Section 05: Engine Auxiliary System
Group 0505: Cold Weather Starting Aids
Engine Coolant Heater Remove and Install
Group 0510: Cooling Systems
Fan Blade Remove and Install
Cooling Package Remove and Install
Charge Air Cooler Remove and Install
Radiator Remove and Install
Hydrostatic Oil Cooler Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Precleaner Remove and Install—If Equipped
Group 0530: External Exhaust Systems
Exhaust Tube Remove and Install
JDG11340 Bellows Alignment Fixture
Exhaust Bellows Alignment Procedure
Diesel Oxidation Catalyst (DOC) Remove and Install
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Aftertreatment Assembly Remove and Install
Service Filter Cleaning
Selective Catalyst Reduction (SCR) Remove and Install
Diesel Exhaust Fluid (DEF) Tank Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install
Group 0560: External Fuel Supply Systems
Primary Fuel Filter and Water Separator Remove and Install
Final Fuel Filter Remove and Install
Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped
Fuel Tank Remove and Install
Section 11: Park Brake
Group 1100: Removal and Installation
Park Brake Remove and Install
Park Brake Valve Remove and Install
Group 1115: Controls Linkage
Park Lock Linkage Remove and Install
Park Lock Linkage Disassemble and Assemble
Group 1160: Hydraulic System
Park Brake Disassemble and Assemble
Park Brake Valve Disassemble and Assemble
Section 15: Equipment Attaching
Group 1511: Drawbar
Drawbar Remove and Install
Extended Drawbar Remove and Install
Section 16: Electrical System
Group 1600: Removal and Installation
Integrated Grade Control (IGC) Lever Remove and Install
Integrated Grade Control (IGC) Lever Disassemble and Assemble
Auxiliary Joystick Remove and Install—IGC
Exhaust Filter Sensor Installation
Rotary Sensor Remove and Install
Air Conditioner Freeze Control Switch Remove and Install
Controller Remove and Install
Replace (Pull-Type) Metri-Pack® Connectors
Replace (Push-Type) Metri-Pack® Connectors
Replace Metri-Pack® Connectors
Replace Weather Pack™ Connector
Install Weather Pack™ Contact
Replace DEUTSCH® Rectangular or Triangular Connectors
Replace DEUTSCH® Circular Connectors
Replace DEUTSCH® Connectors
Install DEUTSCH® Contact
Replace Cinch™ Connectors
Install Cinch™ Contact
Repair 32 and 48-Way Cinch™ Connectors
Remove Connector Body From Blade Terminals
Repair Molex Connectors
Replace TYCO™ Connectors
Section 17: Frame, Chassis, or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structures
Group 1746: Frame Bottom Guards
Bottom Guards Remove and Install
Group 1749: Chassis Weights
Front Counterweight Remove and Install
Rear Counterweight Remove and Install
Section 18: Operator's Station
Group 1800: Removal and Installation
Operator’s Station Remove and Install
Group 1810: Operator Enclosure
Windowpanes Remove and Install
Window Wiper Motor Remove and Install
Window Washer Pumps Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Replacing Seat Belt
Group 1830: Heating and Air Conditioning
R134a Refrigerant Cautions and Proper Handling
R134a Refrigerant Oil Information
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
Recover R134a Refrigerant
Flush and Purge Air Conditioning System
Evacuate R134a System
Charge R134a System
Evaporator or Heater Core Remove and Install
Expansion Valve Remove and Install
Blower Motor and Blower Motor Speed Resistor Remove and Install
Heater Disassemble and Assemble
Under Seat Heater Remove and Install
Under Seat Heater Disassemble and Assemble
Receiver-Dryer Remove and Install
Condenser Remove and Install
Compressor Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood or Engine Enclosure
Hood Remove and Install
Engine Side Shields Remove and Install
Group 1913: Miscellaneous Shields
Rear Sheet Metal Remove and Install
Group 1921: Grille and Grille Housing
Grille Remove and Install
Section 20: Safety, Convenience, and Miscellaneous
Group 2004: Horn and Warning Devices
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
General Oil Cleanup Procedure
Hydraulic Component Failure Cleanup Procedure
Hydraulic Pump Remove and Install
Hydraulic Pump (With Winch Option) Disassemble and Assemble
Hydraulic Pump (Without Winch Option) Disassemble and Assemble
Hydraulic Fan Pump Remove and Install
Hydraulic Fan Motor Remove and Install
Section 32: Bulldozer
Group 3201: Blades
Cutting Edges and End Bits Remove and Install
Blade Remove and Install
Group 3215: Control Linkage
Blade Control Lever Linkage Remove and Install
Auxiliary Control Lever Linkage Remove and Install
Group 3240: Frames
C-Frame Remove and Install
Group 3260: Hydraulic System
Hydraulic Control Valve Remove and Install
Hydraulic Control Valve Remove and Install—IGC
Hydraulic Control Valve Disassemble and Assemble
Wiper Seals and Lip Seals on Hydraulic Control Valve Remove and Install
Auxiliary Control Valve Section Disassemble and Assemble
Angle Control Valve Section Disassemble and Assemble
Tilt Control Valve Section Disassemble and Assemble
Lift Control Valve Section Disassemble and Assemble
System Relief Valve Disassemble and Assemble
Hydraulic Control Valve Disassemble and Assemble—IGC