BMW 5-Series E60 Workshop Service Manual | 520i 523i 525i 528i 530i 535i 540i 545i 550i M5 520d 525d 530d 535d - MBMWE60E60OPES.zip
BMW 5-Series E60 (All Variants) Workshop and Repair Guide
Page Count/Dimensions: 3,221 pages
Format: PDF file with bookmarks, table of contents, fully searchable, print-enabled, top-grade quality
Language: English
Complete service repair manual with Electrical Wiring Diagrams for BMW 5' E60 All Models (Petrol & Diesel) 520i, 523i, 525i, 528i, 530i, 535i, 540i, 545i, 550i, M5, 520d, 525d FE, 530d, 535d, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
BMW E60 Sedan All Models MY03-MY11 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TABLE OF CONTENTS (expanded view)
RAPAIR & MAINTENANCE
00 - MAINTENANCE & GENERAL NOTES
0000006 Vehicle test
0000009 Pre-delivery check
0000105 Standard scope of service
0000555 Interrogating fault memories in Diagnosis System
0000602 Service - air filter element
0000610 Service - engine oil
0000612 Service - front brakes
0000614 Service - rear brakes
0000616 Service - microfilter
0000618 Service - brake fluid
0000622 Service - spark plugs
0000624 Service - vehicle check
0000... Battery Checking display. If necessary, recharging battery
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position
0000... Check horn, headlight flashers and hazard warning flashers
0000... Checking coolant level and concentration, correcting if necessary
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower
0000... Checking lighting system
0000... Checking of road safety (test drive)
0000... Check windscreen wash _ wipe system
0000... Diagnostic brief test
0000... Information _ warning labels
0000... Microencapsulated screws
0000... Resetting CBS display according to factory specification
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp
0000... Steering components Check for play, tightness, damage and wear
0000... Steering fluid fuel tank Check oil level
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
0000... When driving on a race track
0000... Windscreen washer system checking fluid level, topping up if necessary
0000... Work instruction for removing the protective film
0001... Symbols used and information in repair instructions
0002000 Raising vehicle with trolley jack
0002001 Raising the vehicle using a vehicle lift
0011259 Oil change in rear differential incl. used oil disposal
0011500 Checking _ topping up oil level in automatic transmission (GA6HP26Z _ 6HP32Z)
0011... Checking _ topping up oil level in rear differential
0011... Information for handling the documents repair instructions, technical data, AZD
00... BMW Condition Based Service (petrol _ gasoline vehicles)
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00... Notes on SMG transmission service functions
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety instructions for handling oil
0 operating fluid overview
1100300 Engine oil consumption measurement
1200... Notes for disconnecting and connecting battery
5.1.1 Axles
6100... Notes on handling optical fibres
6100... Notes on handling the high pressure cleaner
6100... Notes on handling wiring harnesses and cables
6112... Information on intelligent battery sensor (IBS)
6120... Notes on AGM battery
6400... Information on using cleaning agent _ paints (personal protection equipment)
6450... Instructions for handling R 134a refrigerant
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)t
7.1.1 Installation safety of the seat belts _ seat belt buckles
7.11 Odometer (if present)
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)
7.1.2 Status of the seat belts _ seat belt buckles
7.1.3 Belt force limiter
7.1.4 Seat belt tensioner
7.1.5 Airbag
7.1.6 Supplementary restraint systems (SRS)
Abbreviations
Addition to special tools cabinet All model series
Arguments pertaining to engine oil consumption
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)
Brake fluid - Operating Fluids Specification
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
Brake fluid service E60, E61, E63, E64 (check water outlets in units compartment)
Brake fluid service - extension of the first brake fluid interval to 36 months
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Changed service interval 530i 550i (E60sec)
Changes in maintenance intervals (air cleaner, diesel fuel filter)
Complete vehicle
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW _ MINI) from issue September 2009
Engine oil service - countries with higher levels of dust Check the air filter element for contamination
Engine oil - varying colours _ smell after initial filling in the works
Extract from BMW Group Standard302240GS30224090003-2
FEB-FEB-NED-TESTMODULE-AKTUELL
Final drive oil - new oil quality from 07 _ 2011
Form for equipotential bonding screw connections
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries
Handling the acoustic camera
Harmonisation of oil change intervals BMW
Ignition key data tapping on CBS vehicles
IMIB_Next
List of contents
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2
Main group 00
Master document for exhaust emission inspection (AU) target data
Modifications to 342200235Condition Based Service342200235 maintenance system
New CBS item Pre-delivery check E60, E61, E63, E64, E65, E66, E67, E87, E90
New Maintenance Records service booklet and maintenance documentation All models
New repair methods 342200235Gluing _ Riveting342200235 on steel bodies
Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)
Parking brake function check - new procedure in the standard service scope _ rear brake service
Reduced spark plug change intervals
Service Booklets Servicing records _ stamp spaces E60 E61 E63 E64 E65 E66 E67
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)
Service - vehicle check - revised maintenance scope
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6
Towing
Visible corrosion on vehicle add-on parts
Workshop Equipment - Planning Documentation
Workshop equipment sales
11 - ENGINE
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety instructions for handling oil
1100050 Removing and installing engine (N62 _ N62TU )
1100300 Engine oil consumption measurement
1100670 Securing engine in installation position (N62, N62TU)
1100... Engine oil consumption measurement
1100... Engine oil service (N62 _ N62TU)
1100... Overview of consumables (Electronic Parts Catalogue)
1100 Overview of tightening torques
1112005 Removing and installing _ sealing left cylinder head cover (N62 _ N62TU)
1112006 Removing and installing _ sealing right cylinder head cover (N62 _ N62TU)
1112105 Removing and installing left cylinder head (N62302240from3022409 _ 03 and N62TU)
1112106 Removing and installing right cylinder head (N62302240from3022409 _ 03 and N62TU)
1112503 Disassembling and assembling cylinder head (N62 _ N62TU)
1112527 Remachining a valve seat - cylinder head disassembled (N62)
1112595 Checking a valve guide for wear (N62)
1112719 Milling cylinder head sealing face (N62 _ N62TU)
1112729 Checking cylinder head for water leaks (N62 _ N62TU)
1112 Overview of Technical Data
1112 Overview of tightening torques
1113010 Removing and installing _ replacing oil sump top section (N62 _ N62TU)
1113020 Removing and installing _ replacing oil sump bottom section (N62 _ N62TU)
1114080 Removing and installing gear case cover, left top (N62 _ N62TU)
1114085 Removing and installing gear case cover, right top (N62 _ N62TU)
1114110 Removing and installing lower gear case cover (N62 _ N62TU)
1114141 Replacing radial shaft seal in timing case cover at bottom (N62 _ N62TU)
1114151 Replacing the crankshaft radial shaft seal (N62 _ N62TU)
1121500 Replacing crankshaft (N62 _ N62TU)
1121531 Replacing all main crankshaft bearing shells (N62 _ N62TU)
1122000 Removing and installing _ replacing flywheel (N62 _ N62TU )
1123010 Removing and installing _ replacing the vibration damper (N62 _ N62TU)
1123031 Removing and installing _ replacing vibration damper hub (N62 _ N62TU)
1124571 Replacing all conrod bearings (N62 _ N62TU)
1125530 Removing and installing _ replacing all pistons (N62TU)
1125671 Replacing piston rings on all pistons (N62)
1128010 Replacing drive belt for alternator (N62 _ N62TU)
1128050 Replacing A _ C compressor drive belt (N62)
1128050 Replacing A _ C compressor drive belt with belt tensioner (N62 _ N62TU)
1130 Overview of tightening torques
1131032 Removing and installing _ replacing left intake camshaft (N62302240from3022409 _ 03 and N62TU)
1131034 Removing and installing _ replacing right intake camshaft (N62302240from3022409 _ 03 and N62TU)
1131036 Removing and installing _ replacing left exhaust camshaft (N62 _ N62TU)
1131038 Removing and installing _ replacing right exhaust camshaft (N62 _ N62TU)
1131052 Replacing both timing chains (N62 _ N62TU)
1131070 Checking camshaft timing on left side (N62 _ N62TU)
1131071 Check the timing for the camshafts on the right (N62 _ N62TU)
1131573 Adjusting camshaft timing on left side (N62 _ N62TU)
1131574 Adjusting camshaft timing on right side (N62 _ N62TU)
1131 Overview of tightening torques
1133516 Removing and installing _ replacing rocker arms on left inlet side (N62 from 9 _ 03
1133517 Removing and installing _ replacing rocker arms on right inlet side (N62 from 9 _ 03 and N62TU)
1134552 Removing and installing _ replacing all valves (N62)
1134560 Replacing all valve stem seals (N62)
1134715 Replacing all valve springs (N62)
1134715 Replacing all valve springs (N62TU)
1136047 Removing and installing _ replacing inlet and exhaust adjustment units on left side (N62 _ N62TU)
1136048 Removing and installing _ replacing inlet and exhaust adjustment units on right side (N62 _ N62TU)
1136715 Removing and installing _ replacing both left solenoid valves (N62 _ N62TU)
1136720 Removing and installing _ replacing both right solenoid valves (N62 _ N62TU)
1137006 Removing and installing _ replacing left eccentric shaft (N62302240from30224010 _ 03 and N62TU)
1137008 Removing and installing _ replacing right eccentric shaft (N62302240from30224010 _ 03 and N62TU)
1137012 Remove and install _ replace left intermediate lever (N62302240as of 9 _ 03 and N62TU)
1137014 Remove and install _ replace right intermediate lever (N62302240as of 9 _ 03 and N62TU)
1137022 Removing and installing _ replacing servomotor for left eccentric shaft (N62 _ N62TU)
1137024 Removing and installing _ replacing servomotor for right eccentric shaft (N62 _ N62TU)
1137035 Removing and installing _ replacing left eccentric shaft sensor (N62 _ N62TU)
1137040 Removing and installing _ replacing right eccentric shaft sensor (N62 _ N62TU)
1140000 Checking engine oil pressure
1141000 Removing and installing _ replacing oil pump (N62)
1143000 Removing and installing _ sealing guide tube for oil dipstick (N62)
1151000 Removing and installing _ replacing water pump (N62 _ N62TU)
1153000 Removing and installing _ replacing coolant thermostat (N62)
1161050 Removing and installing intake plenum (N62)
1166000 Removing and installing _ replacing vacuum pump (N62 _ N62TU)
1172000 Removing and installing _ replacing air pump (N62)
1178530 Replacing left oxygen control sensor (N62 _ N62TU)
1178533 Replacing right oxygen control sensor (N62 _ N62TU)
1178540 Replacing left oxygen monitor sensor (N62 _ N62TU)
1178543 Replacing right oxygen monitor sensor (N62 _ N62TU)
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
11 operating fluid overview
1213511 Replacing the ignition coil (N62TU)
6.1.9 Engine performance
6453... Instructions for desiccant insert replacement
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
8-cylinder spark-ignition engine N62TU E60, E61, E63, E64, E65, E66, E70
9.0 BMW Longlife-17 FE+
BMW Quality Longlife-04 All
Camshaft
Case Covers
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster
Connecting Rods and Bearings
Crankshaft and Bearings
Cylinder Head with Cover, BMW, N62TU
Cylinder Head with Cover
Cylinder Head with Valve Seat Cover, BMW, N62TU, B40
Emissions-control, Lambda oxygen sensor
Engine Block, Cylinder Crankcase, BMW, N62TU, B40
Engine block
Engine identification
Engine in general, BMW, N62TU, B40
Flywheel
Form for equipotential bonding screw connections
Guide tube for oil dipstick
Intake manifold
Leak-testing the air-intake system
Main group 11
Misfiring Engines N40 N42 N45 N46 N52 N62 N62TU N73
Oil Filter and Lines
Oil Pan
Oil Pump with Strainer and Drive
Oil pump with strainer and motor
Oil supply
Pistons with Rings and Pins, BMW, N62TU, B40
Pistons with Rings and Pins
Release _ pressing-off tool
Removing acoustic cover (N62 _ N62TU)
Removing radiator cover
Standard screw connection
Starter and Mounting Parts
Starter cable
Starter line
Thermostat
Vacuum pump
Vacuum supply All models
Valves with Springs, BMW, N62TU, B40
Variable Camshaft Control
Variable valve gear
Vibration damper
V-ribbed belt with Tension and Deflection Element
Water Pump and Drive
Wires to starter
12 - ENGINE ELECTRICAL SYSTEM
1100... Handling components after flood damage
1137700 Replacing control unit (Valvetronic)
1200 Contents of the motor electronics, general
1200... Instructions for removal and replacement of control units
1200... Instructions for working on the ignition system
1200... Notes for disconnecting and connecting battery
1200... Notes _ information on start assistance (jump starting)
1212011 Remove and install or replace all spark plugs (N62, N62TU)
1213009 Check ignition pencil coils with diagnosis and information system tester or oscilloscope (M54, M56, N40, N42, N43, N45, N46, N52, N62, N62TU, N73)
1213... Additional fault notes for troubleshooting
1213... Checking secondary signal for stationary ignition distribution
1213... Further fault patterns with evaluation
1213 Notes on checking ignition system
1214512 Replacing pulse generator on left exhaust camshaft (N62, N62TU)
1214513 Replacing pulse generator on right exhaust camshaft (N62, N62TU)
1214521 Replacing crankshaft pulse generator (N62, N62TU)
1214522 Replacing pulse generator on left inlet camshaft (N62, N62TU)
1214526 Replacing pulse generator on right inlet camshaft (N62, N62TU)
1214550 Replacing control unit (DME) (N62, N62TU)
1214550 Replacing control unit (DME)
1214610 Replacing right knock sensors (N62, N62TU)
1214611 Replacing left knock sensors (N62, N62TU)
1214700 Encoding the control unit (DME _ DDE)
1214705 Programming the control unit (DME _ DDE)
1231009 Checking alternator (BSD)
1231020 Removing and installing _ replacing the alternator (N62)
1232501 Replacing controller switch for alternator (N62, N62TU)
1241020 Removing and installing _ replacing starter motor (N62, N62TU)
1241020 Removing and installing _ replacing starter motor (N62)
1241041 Replacing the engagement solenoid switch
1242500 Removing and installing or replacing battery positive lead (between alternator,
1242500 Removing and installing or replacing battery positive lead (between alternator, starter and battery positive terminal) (N62)
1251001 Replacing wiring harness section for engine (N62)
1251100 Replacing wiring harness section for ignition coil (N62, N62TU)
1251150 Removing and installing _ replacing wiring harness section for fuel injectors on left or right (N62, N62TU)
1261280 Removing and installing _ replacing oil pressure switch (N62, N62TU)
1261285 Removing and installing _ renewing level switch for engine oil (N62, N62TU)
1290100 Replacing fan for electronics box (N52)
1290100 Replacing fan for electronics box (N62)
1290... Removing and installing _ replacing electronics box
12..... Installing repair kit for wiring harness section, throttle valve assembly (N62TU)
12 Removing and installing engine compartment suppression lines (grounding cables) (N62 _ TU)
6100... Notes for disconnecting and connecting the vehicle battery
6100... Notes on handling wiring harnesses and cables
6100... Safety information on handling hybrid cars
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
6120... Battery replacement information
Alternator with Drive and Mounting Parts
Electronic Shift Units or Control Units
Oil pressure, oil temperature, oil level display
Plug connections, terminals, loose parts
Spark Plugs
13 - FUEL PREPARATION & CONTROL
0011... Information for handling the documents repair instructions, technical data, AZD
1331029 Checking fuel pressure (N62TU2)
1331029 Checking fuel pump delivery pressure (N62TU2)
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)
1353240 Replacing complete injection pipe (N62, N62TU)
1354030 Removing and installing _ sealing throttle valve assembly (N62, N62TU)
1354250 Replacing air intake hose (between air-mass flow sensor and throttle valve assembly) (N62, N62TU)
1362010 Removing and installing _ replacing differential pressure sensor (N62, N62TU)
1362531 Replacing coolant temperature sensor (N62, N62TU)
1362560 Removing and installing _ replacing air-mass flow sensor (N62, N62TU)
1364541 Replacing all fuel injectors
1371000 Removing and installing _ replacing intake filter housing
1372001 Replacing air cleaner element (N62, N62TU)
1390500 Replacing tank vent valve (N62, N62TU)
13 operating fluid overview
Group 13
Line
Main group 16
Master document for exhaust emission inspection (AU) target data
Senders for Control Unit
16 - FUEL SUPPLY
0011... Information for handling the documents repair instructions, technical data, AZD
1600005 Draining and filling fuel tank
1600100 Checking fuel tank and tank ventilation system for leaks
1600102 Checking fuel tank and tank venting system for leaks with tank leakage diagnosis module (DM-TL)
1600510 Conducting leak test on fuel tank and tank ventilation system
1600 Functional description for general fuel supply systems
1611030 Removing and installing fuel tank
1611130 Checking tank cap pressure relief valve
1612000 Removing and installing _ replacing fuel gauge sensor (complete right sensor unit)
1612001 Removing and installing _ replacing fuel gauge sensor (complete left sensor unit)
1612010 Removing and installing _ replacing carbon canister
1612010 Removing and installing _ replacing carbon canister with DM-TL
1612... Checking repumping function of suction jet pump with BMW diagnosis system
1614021 Removing and installing _ replacing fuel filter (in tank)
16..... Overview of fuel supply system
6400... Information on using cleaning agent _ paints (personal protection equipment)
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models
Electronically controlled fuel pump E46, E60, E61, E63, E64, E87, E90, E91
Fuel Delivery
Fuel pump
Fuel Supply, Sensor for Indication E60, E61, E63, E64
Fuel Tank and Mounting Parts
Tank Ventilation
17 - COOLING
1700005 Drain the coolant and top it up (N62, N62TU)
1700009 Checking cooling system for water leaks
1700039 Bleed and fill cooling system with vacuum filling unit
1700039 Vent cooling system and check water tightness (N62, N62TU)
1700039 Venting cooling system and checking for leaks (N62, N62TU)
1700... Instructions for working on cooling system
1700... Notes on retrofitting a trailer towing device
1711000 Removing and installing radiator (N62)
1711035 Removing and installing _ replacing fan cowl with electric fan (N62, N62TU)
1711100 Removing and installing _ replacing coolant expansion tank (N62)
1711150 Removing and installing _ replacing engine oil cooler (N62, N62TU)
1722010 Removing and installing _ replacing heat exchanger for automatic transmission (N62, N43, N46)
1722010 Removing and installing _ replacing heat exchanger for automatic transmission
17 operating fluid overview
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
Coolant, Cooling System Test E60, E61, E63, E64 _ N62, N62TU
Fill cooling system
Main group 17
Removing radiator cover
Vent cooling system
18 - EXHAUST SYSTEM
1800020 Removing and installing complete exhaust system (N62, N62TU)
1800020 Removing and installing complete exhaust system (N62)
1810... Removing and installing _ replacing trim for exhaust pipe
1812030 Removing and installing _ replacing rear muffler (N62)
1812040 Removing and installing _ replacing front muffler (N62, N62TU)
1812045 Removing and installing _ replacing central muffler (N62)
18 40010 Removing and installing _ replacing left exhaust manifold (N62, N62TU)
1840020 Removing and installing _ replacing right exhaust manifold (N62, N62TU)
18 operating fluid overview
8.2.1.1 Emission control systems
8.2.1.2 Gaseous emissions
8.2.2.1 Emission control devices
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded
Clean diesel particulate filter
Exhaust standard EURO 4 and E-OBD for diesel engines
Master document for exhaust emission inspection (AU) target data
21 - CLUTCH
3.0 ATE brake cylinder paste, grease in the clutch region
Bell housing
Gauge 21 2 070 All Model Series
Main group 21
22 - ENGINE & TRANSMISSION MOUNTING
0011... Information for handling the documents repair instructions, technical data, AZD
2211001 Replacing right engine mount (N62)
2211011 Replacing left engine mount (N62)
2211100 Replacing right engine support arm (N62)
2211110 Replacing left engine support arm (N62)
2211 Overview of tightening torques
2232001 Replacing rubber mount for transmission mounting
2232050 Replacing cross-member for transmission mounting
22..... Overview of engine _ gearbox mounting
Control and suspension elements, front
Engine mounting
Main group 22
23 - MANUAL GEARBOX
0011... Information for handling the documents repair instructions, technical data, AZD
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00... Notes on SMG transmission service functions
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety instructions for handling oil
1.0 General information about manual gearbox oil
1.0 Transmission oil for DKG GS7D36SG
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997
2300 Overview of Technical Data
2300 Overview of tightening torques
23 operating fluid overview
23 Transmission designations
23.. Universal BMW transmission take-up
23 Universal transmission retaining bridge
4.0 transmission fluid for manual gearboxes
5.0 transmission fluid for manual gearboxes
Case and Cover
Kinematics diagnosis system and environment
Main group 23
Synchronization GS6-53DZ
Transmission in general
Transmission in general S7S 47BG
Transmission mounting
24 - AUTOMATIC TRANSMISSION
0011500 Checking _ topping up oil level in automatic transmission (GA6HP26Z _ 6HP32Z)
0011... Information for handling the documents repair instructions, technical data, AZD
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety instructions for handling oil
23 Transmission designations
23.. Universal BMW transmission take-up
23 Universal transmission retaining bridge
2400018 Adjusting gear lever (parking lock emergency release)
2400018 Adjusting gearshift lever
2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)
2400023 Removing and installing automatic transmission (6HP26Z _ N62, N62TU)
2400023 Removing and installing automatic transmission (6HP26Z _ N62TU) from 03 _ 07
2400043 Installing replacement transmission (GA6HP26Z _ 6HP32Z)
2400 Overview of tightening torques
2400... Topping up oil additive in event of friction coefficient fluctuations during gearshifts from 3rd to 4th and 4th to 3rd (6HP26)
2411010 Removing and installing _ sealing or replacing transmission oil sump (GA6HP26Z _ 6HP32Z)
2411 Overview of tightening torques
2413012 Replacing output flange shaft seal (GA6HP26Z _ 6HP32Z)
2414001 Replacing selector shaft seal (GA6HP26Z _ 6HP32Z)
2431010 Replacing torque converter shaft seal (GA6HP26Z _ 6HP32Z)
2431575 Replacing oil pump O-rings (GA6HP26 _ 19Z)
2434020 Replacing sealing cup for transmission housing (GA6HP26Z _ 6HP32Z)
2434561 Replacing mechatronics (GA6HP26Z _ 6HP32Z)
2434... Manual emergency release of transmission lock
2440010 Removing and installing _ replacing torque converter (GA6HP26Z _ 6HP32Z)
2440 Overview of tightening torques
2450010 Replacing emergency actuator
2471 Overview of tightening torques
24 operating fluid overview
6-speed automatic transmission
Controller
Electrical fittings
External shift linkage
Form for equipotential bonding screw connections
Hydraulic _ electric control parts and controlling elements
Input, Intermediate and Output Shafts
Interior Shift Elements
Main group 24
Planetary gear drive
Primary Pump
Shift Clutches
Shift travel valves, parking lock
Shift Valves, Parking Lock
Torque converter
Transmission Case, Oil Sump
Transmission Extension, Bearings, Sealing Ring
Transmission filling capacities
Transmission housing, transmission oil sump
Transmission in general
Transmission mounting
Wire Harness, Shift Elements and Sensor
25 - GEARSHIFT
2516056 Removing and installing _ replacing shift tower (Steptronic)
2516061 Replacing grip _ knob for shift lever
2516065 Replacing gaiter (selector lever cover) for shift tower
2516175 Adjusting interlock cable
2516 Overview of tightening torques
Gearshift bracket - Automatic Transmission
Group 25
26 - PROPELLER SHAFT
2600... Propeller shaft deflection angles
2611000 Removing and installing complete propeller shaft (constant-velocity joint)
2611051 Replacing flexible disc for propeller shaft
2611090 Removing and installing _ replacing front centring mount for propeller shaft
2611160 Replacing constant velocity joint for propeller shaft
2611... Overview of propeller shaft (constant velocity joint)
2611 Overview of tightening torques
2612001 Replacing complete propeller shaft centre bearing (constant-velocity joint)
26 operating fluid overview
Group 26
Propeller Shaft. complete
Propeller Shaft in General E60, E61
27 - TRANSFER BOX
27 operating fluid overview
Main group 27
Transfer Box in General, BMW, E60, E61, E90, E91, E92
Transfer Box in General
xDrive E60, E61, E90, E91, E92
28 - TWIN_CLUTCH GEARBOX (DKG)
1.0 Transmission oil for DKG GS7D36SG
28 operating fluid overview
Main group 28
31 - FRONT AXLE, FRONT SUSPENSION
0000... Microencapsulated screws
0002000 Raising vehicle with trolley jack
0011... Information for handling the documents repair instructions, technical data, AZD
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety instructions for handling oil
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work
3100... Information on replacing shock absorbers
3100... Instructions (chassis components made of aluminium)
3100... Instructions (damage to suspension)
3100 Mobile table lift
3100... Notes on repairing threads
3100... Notes on wheel bearing replacement following accident damage
3110000 Removing and installing complete front axle (with spring strut shock absorber)
3110010 Removing and installing _ replacing reinforcement plate
3111001 Replacing front axle carrier
3111506 Lowering _ raising front axle support
3112000 Removing and installing _ replacing left or right control arm
3112050 Removing and installing _ replacing left or right trailing link
3112080 Removing and installing _ replacing both tension struts
3112134 Replacing rubber mount in left or right tension strut
3112138 Replacing rubber mounts on both trailing links
3121090 Removing and installing _ replacing left or right swivel bearing
3121180 Replacing bearings (wheel hub) for front wheel
3121 Overview of tightening torques
3131000 Removing and installing complete left or right spring strut shock absorber
3131031 Replacing front left or right spring strut shock absorber
3133001 (Removing and installing) replacing front left or right spring strut support bearing
3133095 Measuring ride-level height of vehicle
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut
3135000 Removing and installing _ replacing front stabilizer
3135005 Removing and installing _ replacing push rod (anti-roll bar link) for left _ right anti-roll bar
3135007 Removing and installing _ replacing holder for left or right push rod _ stabilizer
3135021 Replacing rubber mounts of stabilizer retaining fixture on front axle carrier
3160... Notes on removing and installing Low Profile band clamps
31... Front axle overview
31.... Layout of spring strut shock absorber
31 operating fluid overview
5147490 Removing and installing _ replacing front underbody protection
5147491 Removing and installing _ replacing rear underbody protection
5171373 Removing and installing _ replacing tension strut on spring strut dome
Assessment of the rubber mounts on axle components
Axle guide and axle strut
Front axle differential
Front axle - ride height E60 _ Long version
Front axle - ride height E60
Front Axle Suspension
General - Track Width _ Wheelbase E60 _ Long version
General - Track Width _ Wheelbase E60 _ Rough road package
General - Track Width _ Wheelbase E60 _ Series
General - Track Width _ Wheelbase E60 _ Sports suspension
Main group 31
Replace wheel bearing
Shock Absorbers E60 _ 530i, 550i _ Security
Shock Absorbers E60, E61 _ Series
Shock Absorbers E60, E61 _ Sport suspension
Shock Absorbers E60 _ Long version
Spring Struts
Stabilizer Bar
Visible corrosion on vehicle add-on parts