John Deere 764 High Speed Crawler Dozer Operation & Test Service Manual TM11192 PDF Download - MJODTM11192.zip

John Deere 764 High Speed Crawler Dozer Operation and Test Service Manual (TM11192)

TM11192 - Technical Manual covering Operation and Testing for the John Deere 764 High Speed Crawler Dozer, supplied as a PDF file.

Complete Operation and Test manual with Electrical Wiring Diagrams for John Deere 764 High Speed Crawler Dozer, with all the shop information to maintain, diagnose, rebuild like professional mechanics.

John Deere 764 High Speed Crawler Dozer workshop Diagnosis and Test manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,621 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

Diagnostic Trouble Codes (DTCs)

Engine Control Unit (ECU) Diagnostic Trouble Codes

Transmission Control Unit (TCU) Diagnostic Trouble Codes

Flex Load Controller (FLC) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

CAN Monitor Unit (CMU) Diagnostic Trouble Codes

Electrohydraulic Controller (HVC) Diagnostic Trouble Codes

Blade Control Lever (JSR) Diagnostic Trouble Codes

Steering and Transmission Control Lever (JSL) Diagnostic Trouble Codes

Steering Valve Controller (VC0) Diagnostic Trouble Codes

Blade Lift Valve Controller (VC1) Diagnostic Trouble Codes

Blade Tilt Valve Controller (VC2) Diagnostic Trouble Codes

Rear Auxiliary 1 Valve Controller (VC3) Diagnostic Trouble Codes

Rear Auxiliary 2 Valve Controller (VC4) Diagnostic Trouble Codes

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydraulic System

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydrostatic System

Theory of Operation

Diagnostic Information

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

Dealer Fabricated Tools

tm11192 - 764 High Speed Dozer

Table of Contents

Foreword

Section 9000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oil

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating On Slopes

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Park and Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 9001: Diagnostic Trouble Codes (DTCs)

Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

000091.9 - Eng Throttle CAN msg missing

000107.0 - Engine Air Filter Restricted

000676.3 - Engine Heat Short to Power

000676.5 - Engine Heat Open or Short

001321.16 - Too Long to Start

002000.13 - ECU/FLC Config Mismatch

Group 20: Transmission Control Unit (TCU) Diagnostic Trouble Codes

Transmission Control Unit (TCU) Diagnostic Trouble Codes

000070.00 - Park Lock Lever Inputs Both ON

000070.01 - Park Lock Lever Inputs Both OFF

000091.00 - Throttle Sensor Input > Max Cal

000091.01 - Throttle Sensor Input < Min Cal

000091.03 - Throttle Sensor Volts High

000091.04 - Throttle Sensor Volts Low

000091.15 - Throttle Sensor Min Cal Too High

000091.16 - Throttle Sensor Max Cal Too High

000091.17 - Throttle Sensor Min Cal Too Low

000091.18 - Throttle Sensor Max Cal Too Low

000158.03 - TCU System Volts Too High

000158.04 - TCU System Volts Too Low

000190.09 - CAN Comm Error No Engine Speed

000190.19 - CAN Comm Invld Engine Spd

000521.00 - Decel Sensor Input > Max Cal

000521.01 - Decel Sensor Input < Min Cal

000521.03 - Decel Sensor Volts High

000521.04 - Decel Sensor Volts Low

000521.05 - Decel Sensor Brake Cal Too Lo

000521.06 - Decel Sensor Brake Cal Too Hi

000521.15 - Decel Sensor Min Cal Too High

000521.16 - Decel Sensor Max Cal Too High

000521.17 - Decel Sensor Min Cal Too Low

000521.18 - Decel Sensor Max Cal Too Low

000619.05 - Brake Solenoid No Response

000620.03 - Sensor Supply Volts High

000620.04 - Sensor Supply Volts Low

000907.03 - FL Speed Sensor Volts High

000907.04 - FL Speed Sensor Volts Low

000907.07 - FL Speed Sensor No Response

000907.12 - FL Speed Sensor Open

000908.03 - FR Speed Sensor Volts High

000908.04 - FR Speed Sensor Volts Low

000908.07 - FR Speed Sensor No Response

000908.12 - FR Speed Sensor Open

000909.03 - RL Speed Sensor Volts High

000909.04 - RL Speed Sensor Volts Low

000909.07 - RL Speed Sensor No Response

000909.12 - RL Speed Sensor Open

000910.03 - RR Speed Sensor Volts High

000910.04 - RR Speed Sensor Volts Low

000910.07 - RR Speed Sensor No Response

000910.12 - RR Speed Sensor Open

522447.05 - Front Fwd Pump Coil Open

522447.06 - Front Fwd Pump Coil Short

522447.15 - Front Fwd Pump Thresh Cal High

522447.16 - Front Fwd Pump Max Spd Cal High

522447.17 - Front Fwd Pump Thresh Cal Low

522447.18 - Front Fwd Pump Max Spd Cal Low

522448.05 - Front Rev Pump Coil Open

522448.06 - Front Rev Pump Coil Short

522448.15 - Front Rev Pump Thresh Cal High

522448.16 - Front Rev Pump Max Spd Cal High

522448.17 - Front Rev Pump Thresh Cal Low

522448.18 - Front Rev Pump Max Spd Cal Low

522449.05 - Rear Rev Pump Coil Open

522449.06 - Rear Rev Pump Coil Short

522449.15 - Rear Rev Pump Thresh Cal High

522449.16 - Rear Rev Pump Max Spd Cal High

522449.17 - Rear Rev Pump Thresh Cal Low

522449.18 - Rear Rev Pump Max Spd Cal Low

522450.05 - Rear Fwd Pump Coil Open

522450.06 - Rear Fwd Pump Coil Short

522450.15 - Rear Fwd Pump Thresh Cal High

522450.16 - Rear Fwd Pump Max Spd Cal High

522450.17 - Rear Fwd Pump Thresh Cal Low

522450.18 - Rear Fwd Pump Max Spd Cal Low

523108.13 - TCU Not Cal'd Hi Spd Not Done

523108.14 - TCU Not Cal'd Sensr/Pump/Motor

523436.07 - TCU Watchdog Timer Exceeded

523577.05 - Left Front Motor Sol Open Circuit

523577.06 - Left Front Motor Sol Short Circuit

523577.16 - Left Front Motor Max Cal Too High

523577.18 - Left Front Motor Max Cal Too Low

523578.05 - Right Front Motor Sol Open Circuit

523578.06 - Right Front Motor Sol Short Circuit

523578.16 - Right Front Motor Max Cal Too High

523578.18 - Right Front Motor Max Cal Too Low

523579.05 - Left Rear Motor Sol Open Circuit

523579.06 - Left Rear Motor Sol Short Circuit

523579.16 - Left Rear Motor Max Cal Too High

523579.18 - Left Rear Motor Max Cal Too Low

523580.05 - Right Rear Motor Sol Open Circuit

523580.06 - Right Rear Motor Sol Short Circuit

523580.16 - Right Rear Motor Max Cal Too High

523580.18 - Right Rear Motor Max Cal Too Low

Group 30: Flex Load Controller (FLC) Diagnostic Trouble Codes

Flex Load Controller (FLC) Diagnostic Trouble Codes

000096.03 - Fuel Level Sender Volts High

000096.04 - Fuel Level Sender Volts Low

000167.03 - Switched Pwr Ckt Volts High

000167.04 - Switched Pwr Ckt Volts Low

000880.06 - Brake Light Ckt Hi Curr

000977.05 - Reverse Fan Sol Ckt Open

000977.06 - Reverse Fan Sol Ckt Hi Curr

001041.04 - Start Signal Ckt Volts Low

001071.05 - Prop Fan Sol Ckt Low Curr

001071.06 - Prop Fan Sol Ckt Hi Curr

001503.13 - Armrest Switch Mismatch

001550.05 - AC Clutch Ckt Open

001550.06 - AC Clutch Ckt Hi Curr

001638.00 - Hyd Oil Temp Above Norm Severe

001638.04 - Hyd Oil Temp Ckt Volts Low

001713.01 - Hyd Oil Filter Restricted

001713.03 - Hyd Oil Filter Ckt Volts High

002000.09 - ECU CAN Comm Lost

002003.09 - TCU CAN Comm Lost

002023.09 - CMU CAN Comm Lost

002052.09 - JSL CAN Comm Lost

002128.09 - Steering CAN Valve Comm Lost

002141.09 - SSM CAN Comm Lost

002200.09 - HVC CAN Comm Lost

002350.05 - Low Beam Drive Lts Ckt Open

002350.06 - Low Beam Drive Lts Ckt Hi Curr

002368.06 - Lt Flasher Ckt Hi Curr

002370.06 - Rt Flasher Ckt Hi Curr

002378.06 - Marker Light Hi Curr

002386.05 - Rotary Beacon Ckt Open

002386.06 - Rotary Beacon Ckt Hi Curr

002400.05 - Lt Frt Cab Aux WL Ckt Open

002400.06 - Lt Frt Cab Aux WL Ckt Hi Curr

002402.05 - Rt Frt Cab Aux WL Ckt Open

002402.06 - Rt Frt Cab Aux WL Ckt Hi Curr

002406.05 - Rt Side Cab WL Ckt Open

002406.06 - Rt Side Cab WL Ckt Hi Curr

002598.05 - Lt Side Cab WL Ckt Open

002598.06 - Lt Side Cab WL Ckt Hi Curr

002875.04 - Hazard Switch Ckt Volts Low

003509.03 - Sensor Supply 1 Volts High

003509.04 - Sensor Supply 1 Volts Low

003510.03 - Sensor Supply 2 Volts High

003510.04 - Sensor Supply 2 Volts Low

003511.03 - Sensor Supply 3 Volts High

003511.04 - Sensor Supply 3 Volts Low

520890.05 - Orb Steer Lockout Sol Ckt Low Curr

520890.06 - Orb Steer Lockout Sol Ckt Hi Curr

521010.05 - Frt Lwr Lt Wpr Hi Spd Ckt Open

521010.06 - Frt Lwr Lt Wpr Hi Spd Ckt Hi Curr

521011.05 - Frt Lwr Lt Wpr Low Spd Ckt Open

521011.06 - Frt Lwr Lt Wpr Low Spd Ckt Hi Curr

521012.04 - Frt Lwr Lt Wpr Park Ckt Volts Low

521013.04 - Frt Lwr Rt Wpr Park Ckt Volts Low

521014.05 - Frt Lwr Lt Wpr Low Spd Ckt Open

521014.06 - Frt Lwr Lt Wpr Low Spd Ckt Hi Curr

521015.05 - Frt Lwr Rt Wpr Hi Spd Ckt Open

521015.06 - Frt Lwr Rt Wpr Hi Spd Ckt Hi Curr

522426.04 - Rear Wpr Park Ckt Volts Low

522427.04 - Frt Wpr Park Ckt Volts Low

522432.05 - Rear Wpr Hi Spd Ckt Open

522432.06 - Rear Wpr Hi Spd Hi Curr

522433.05 - Rear Wpr Low Spd Ckt Open

522433.06 - Rear Wpr Low Spd Ckt Hi Curr

522434.05 - Frt Wpr Low Spd Ckt Open

522434.06 - Frt Wpr Low Spd Ckt Hi Curr

522435.05 - Frt Wpr Hi Spd Ckt Open

522435.06 - Frt Wpr Hi Spd Ckt Hi Curr

522796.05 - Rear Wash Pump Ckt Open

522796.06 - Rear Wash Pump Ckt Over Curr

522797.05 - Frt Wash Pump Ckt Open

522797.06 - Frt Wash Pump Ckt Hi Curr

522944.05 - Lt Frt Cab WL Ckt Open

522944.06 - Lt Frt Cab WL Ckt Hi Curr

522945.05 - Rt Frt Cab WL Ckt Open

522945.06 - Rt Frt Cab WL Ckt Hi Curr

523217.05 - Valve Power 3 Ckt Open

523217.06 - Valve Power 3 Ckt Hi Curr

523218.05 - Valve Power 2 Ckt Open

523218.06 - Valve Power 2 Ckt Hi Curr

523219.05 - Valve Power 1 Ckt Open

523219.06 - Valve Power 1 Ckt Hi Curr

523440.04 - Unswitched Pwr Ckt Volts Low

523914.05 - Rt Rear Cab WL Ckt Open

523914.06 - Rt Rear Cab WL Ckt Hi Curr

523915.05 - Lt Rear Cab WL Ckt Open

523915.06 - Lt Rear Cab WL Ckt Hi Curr

Group 40: Sealed Switch Module (SSM) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

000629.12 - SSM Watchdog Time Out

002033.09 - FLC CAN Comm Lost

520752.04 - Joystick Steer Button Stuck

520752.09 - Joystick Steer LED CAN Msg Lost

520753.04 - Work Lights Button Stuck

520753.09 - Work Lights LED CAN Msg Lost

520754.04 - Suspension Enable Button Stuck

520754.09 - Suspension Enable LED CAN Msg Lost

520755.04 - Rear Wiper Button Stuck

520755.09 - Rear Wiper LED CAN Msg Lost

523335.04 - Drive Lights Button Stuck

523335.09 - Drive Lights LED CAN Msg Lost