John Deere 135G Excavator Operation and Tests Technical Manual TM14053X19 PDF - MJODTM14053X19.zip
John Deere 135G Excavator Operation & Tests Technical Manual (TM14053X19)
tm14053x19 - Technical Manual covering Operation & Tests for the John Deere 135G Excavator.pdf
Complete service diagnostic operation test manual with Electrical Wiring Diagrams for John Deere 135G Excavator, with all the workshop information to maintain, diagnose, rebuild like professional mechanics.
John Deere 135G Excavator workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,598 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
tm14053x19 - 135G Excavator
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Control Pattern Selector—If Equipped
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Section 9001: Diagnostics
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes
Main Controller (MCZ) Diagnostic Trouble Codes
Controller Area Network 0 (CAN 0) Circuit Diagnostics
Controller Area Network 1 (CAN 1) Circuit Diagnostics
Interface Controller Area Network (N-CAN) Diagnostics
Engine Controller Area Network (Engine CAN) Diagnostics
Aftertreatment Controller Area Network (DCU CAN) Diagnostics
011000.02 - Abnormal EEPROM
011001.02 - Abnormal RAM
011002.02 - Abnormal A/D Converter
011003.03 - Abnormal Sensor Voltage
011006.02 - Engine Controller Communication Error
011007.02 - (CAN 0) Data Converter Communication Error 1
011008.02 - (CAN 1) Data Converter Communication Error 2
011009.02 - (CAN 0) Monitor Controller Communication Error 1
011010.02 - (CAN 1) Monitor Controller Communication Error 2
011100.02 - Abnormal Engine Speed
011101.03 - Engine Speed Dial Sensor Circuit High Input
011101.04 - Engine Speed Dial Sensor Circuit Low Input
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input
011301.03 - Swing Pilot Pressure Sensor Circuit High Input
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input
011303.03 - Arm Roll-In Pilot Pressure Sensor Circuit High Input
011303.04 - Arm Roll-In Pilot Pressure Sensor Circuit Low Input
011304.03 - Travel Pilot Pressure Sensor Circuit High Input
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input
011325.03 - Bucket Roll-In Pilot Pressure Sensor Circuit High Input
011325.04 - Bucket Roll-In Pilot Pressure Sensor Circuit Low Input
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Abnormal
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current
011400.04 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current
011401.02 - Torque Control Solenoid Valve Abnormal Feedback
011401.03 - Torque Control Solenoid Valve Feedback High Current
011401.04 - Torque Control Solenoid Valve Feedback Low Current
011402.02 - Dig Regenerative Solenoid Valve Feedback Current Abnormal
011402.03 - Dig Regenerative Solenoid Valve Feedback Current High
011402.04 - Dig Regenerative Solenoid Valve Feedback Current Low
011403.02 - Arm Regenerative Solenoid Valve Feedback Current Abnormal
011403.03 - Arm Regenerative Solenoid Valve Feedback Current High
011403.04 - Arm Regenerative Solenoid Valve Feedback Current Low
011407.02 - Power Dig/Travel Speed Solenoid Valve Feedback Current Abnormal
011407.03 - Power Dig/Travel Speed Solenoid Valve Feedback Current High
011407.04 - Power Dig/Travel Speed Solenoid Valve Feedback Current Low
011408.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal
011408.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High
011408.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low
011409.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal
011409.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High
011409.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low
011410.02 - Pump 1 Flow Rate Limit Solenoid Valve Feedback Abnormal
011410.03 - Pump 1 Flow Rate Limit Solenoid Valve Feedback High Input
011410.04 - Pump 1 Flow Rate Limit Solenoid Valve Feedback Low Input
011428.02 - Arm 2 Flow Control Solenoid Valve Feedback Abnormal
011428.03 - Arm 2 Flow Control Solenoid Valve Feedback High Input
011428.04 - Arm 2 Flow Control Solenoid Valve Feedback Low Input
011434.02 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Abnormal Feedback
011434.03 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback High Current
011434.04 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback Low Current
011435.02 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Abnormal Feedback
011435.03 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback High Current
011435.04 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback Low Current
011436.02 - Breaker Relief Proportional Solenoid Valve Abnormal Feedback
011436.03 - Breaker Relief Proportional Solenoid Valve Feedback High Current
011436.04 - Breaker Relief Proportional Solenoid Valve Feedback Low Current
011457.02 - 2-Speed Activation Solenoid Disconnected or Not Present
011458.02 - Selector Valve Solenoid Valve Disconnected
011459.02 - Idle Stop Relay Circuit Malfunction
011810.03 - Electric Lever Operating Pressure Sensor 1 High Voltage
011810.04 - Electric Lever Operating Pressure Sensor 1 Low Voltage
011812.02 - OPT Electric Lever 1 Neutral Abnormal
011813.02 - OPT Electric Lever 1 Abnormal Operation
011816.02 - OPT Solenoid 1 Feedback Abnormal
011816.03 - OPT Solenoid 1 Feedback Current High
011816.04 - OPT Solenoid 1 Feedback Current Low
011817.02 - OPT Solenoid 2 Feedback Abnormal
011817.03 - OPT Solenoid 2 Feedback Current High
011817.04 - OPT Solenoid 2 Feedback Current Low
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input
011995.03 - Arm Roll-Out Pilot Pressure Sensor Circuit High Input
011995.04 - Arm Roll-Out Pilot Pressure Sensor Circuit Low Input
011997.03 - Bucket Roll-Out Pressure Sensor Circuit High
011997.04 - Bucket Roll-Out Pressure Sensor Circuit Low
015011.03 - Hydraulic Oil Temperature Sensor Circuit High Input (Pilot)
015011.04 - Hydraulic Oil Temperature Sensor Circuit Low Input (Pilot)
015016.03 - Right Analog Stroke Sensor Circuit High Input
015016.04 - Right Analog Stroke Sensor Circuit Low Input
020010.02 - Abnormal Aftertreatment Device
020011.02 - Electric Lever Alarm
020012.02 - Line Filter Restriction Alarm
020303.02 - Electric Lever Pilot Cut Alarm
Group 20: Engine Control Module (ECM) Diagnostic Trouble Codes
Engine Control Module (ECM) Diagnostic Trouble Codes
000091.02 - Pedal Position Sensor 1 - 2 Voltage Correlation (P2138)
000091.03 - Pedal Position Sensor 1 Circuit High Input (P2123)
000091.03 - Pedal Position Sensor 2 Circuit High Input (P2128)
000091.04 - Pedal Position Sensor 1 Circuit Low Input (P2122)
000091.04 - Pedal Position Sensor 2 Circuit Low Input (P2127)
000100.03 - Engine Oil Pressure Sensor Circuit High (P0523)
000100.04 - Engine Oil Pressure Sensor Circuit Low (P0522)
000102.00 - Turbocharger Overboost Condition (P0234)
000102.03 - Turbocharger Boost Sensor Circuit High (P0238)
000102.04 - Turbocharger Boost Sensor Circuit Low (P0237)
000105.03 - Compressor Outlet Temperature Sensor Circuit High (P1098)
000105.04 - Compressor Outlet Temperature Sensor Circuit Low (P1097)
000108.03 - Barometric Pressure Sensor Circuit High (P2229)
000108.04 - Barometric Pressure Sensor Circuit Low (P2228)
000110.00 - Engine Coolant Over Temperature Condition (P0217)
000110.03 - Engine Coolant Temperature Sensor Circuit High (P0118)
000110.04 - Engine Coolant Temperature Sensor Circuit Low (P0117)
000132.03 - Mass Air Flow Sensor Circuit High Input (P0103)
000132.04 - Mass Air Flow Sensor Circuit Low Input (P0102)
000157.03 - Fuel Rail Pressure Sensor Circuit High (P0193)
000157.04 - Fuel Rail Pressure Sensor Circuit Low (P0192)
000157.15 - Fuel Pressure Regulator Performance (P0089)
000158.03 - System Voltage High (P0563)
000172.03 - Intake Air Temperature Sensor Circuit High (P0113)
000172.04 - Intake Air Temperature Sensor Circuit Low (P0112)
000173.03 - Catalyst Temperature Sensor Circuit High Sensor 1 (P0428)
000173.04 - Catalyst Temperature Sensor Circuit Low Sensor 1 (P0427)
000174.03 - Fuel Temperature Sensor Circuit High (P0183)
000174.04 - Fuel Temperature Sensor Circuit Low (P0182)
000190.00 - Engine Overspeed Condition (P0219)
000628.02 - Internal Control Module Memory Check Sum Error (P0601)
000633.07 - Fuel Rail/System Pressure - Too Low (P0087)
000636.02 - Camshaft Position Sensor Circuit (P0340)
000636.07 - Crankshaft Position - Camshaft Position Correlation (P0016)
000639.02 - Lost Communication With CAN (U0101)
000639.19 - Control Module Communication Bus Off (U0073)
000651.05 - Injector Circuit Open - Cylinder 1 (P0201)
000652.05 - Injector Circuit Open - Cylinder 2 (P0202)
000653.05 - Injector Circuit Open - Cylinder 3 (P0203)
000654.05 - Injector Circuit Open - Cylinder 4 (P0204)
000676.05 - Glow Relay Circuit Error (P0380)
000677.05 - Starter Relay Circuit Error (P0615)
000723.02 - Crankshaft Position Sensor Circuit (P0335)
000723.08 - Crankshaft Position Sensor Circuit Range/Performance (P0336)
001077.02 - Internal Control Module CPU Error (P0606)
001079.02 - Sensor Reference Voltage 1 Circuit (P06A6)
001080.02 - Sensor Reference Voltage 2 Circuit (P06A7)
001131.03 - Intake Air Temperature (IAT) Sensor 2 Circuit High Voltage (P0098)
001131.04 - Intake Air Temperature (IAT) Sensor 2 Circuit Low Voltage (P0097)
001239.01 - Fuel Rail Pressure Too Low (P1093)
001239.17 - Fuel Rail Pressure Too Low (P1093)
001239.31 - Fuel Rail Pressure Too Low (P3093)
001347.03 - Fuel Pressure Regulator Control Circuit High (P0092)
001347.04 - Fuel Pressure Regulator Control Circuit Low (P0091)
001485.05 - ECM Power Relay Control Circuit Open (P0685)
001485.06 - ECM Power Relay Control Circuit High (P0687)
002791.02 - EGR Flow Insufficient Detected (P0401)
004332.12 - Urea Fluid Concentration Too Low (P207F)
005285.01 - Charge Air Cooler Performance Failure (P1236)
010001.02 - EGR Sensor Circuit (P0409)
010001.13 - EGR Position Fault (P1404)
010002.02 - EGR Control Circuit Range/Performance (P0404)
010003.02 - Fuel Injector Group 1 Supply Voltage Circuit (P2146)
010004.02 - Fuel Injector Group 2 Supply Voltage Circuit (P2149)
010005.02 - Injector Positive Voltage Control Circuit Group 1 (P1261)
010006.02 - Injector Positive Voltage Control Circuit Group 2 (P1262)
010007.02 - Internal Control Module CPU IC Error (P060A)
010008.02 - Internal Control Module A/D Processing Performance (P060C)
010009.02 - Sensor Reference Voltage 3 Circuit (P06A8)
010010.02 - Sensor Reference Voltage 4 Circuit (P06A9)
010011.02 - Sensor Reference Voltage 5 Circuit (P06D5)
010012.02 - 12-Volt Circuit Error (P0560)
010013.02 - Control Module Long Term Memory Performance (P1621)
010014.03 - EGR Cooler Outlet 1 Temp Sensor Circuit High (P041D)
010014.04 - EGR Cooler Outlet 1 Temp Sensor Circuit Low (P041C)
010022.02 - Throttle Actuator Control Range/Performance (P0638)
010022.03 - Throttle Position Sensor Circuit High (P0123)
010022.04 - Throttle Position Sensor Circuit Low (P0122)
010023.20 - Abnormal Turbo EVRV (P0045)
010024.03 - Catalyst Temperature Sensor Circuit High Sensor 2 (P042D)
010024.04 - Catalyst Temperature Sensor Circuit Low Sensor 2 (P042C)
010025.05 - DPD Lamp Control Circuit (P1669)
010029.00 - Purge Time Out Error (P2458)
010032.02 - Internal Control Module QR Code Error (P0602)
010033.02 - Internal Control Module RAM Error (P0604)
010040.19 - CAN Bus Error (ISO-CAN) (U0001)
010041.02 - Lost Communications With Dosing Control Module (U010E)
010042.12 - SCR System Error (Inducement, No Purge) (P2BAA)
010043.02 - SCR System Error (No Inducement) (P204F)
010044.01 - SCR System Error (P20C9)
010045.02 - AD-IC Failure Error (P160B)
010046.02 - SWIC-1 Failure (P1606)
010047.02 - SWIC-2 Failure (P1606)
010048.02 - SWIC-1 Communication Failure (P1606)
010049.02 - SWIC-2 Communication Failure (P1606)
010050.02 - INJ-IC Failure (P06AF)
010051.03 - Charge Air Cooler (CAC) Temperature Sensor 1 Circuit High Voltage (P1077)
010051.04 - Charge Air Cooler (CAC) Temperature Sensor 1 Circuit Low Voltage (P1076)
010053.03 - EGR Cooler Inlet 1 Temp Sensor Circuit High (P0546)
010053.04 - EGR Cooler Inlet 1 Temp Sensor Circuit Low (P0545)
010054.17 - Exhaust Gas Recirculation (EGR) Cooling System Performance (P2457)
010078.12 - AD-IC2 Failure Error (P160C)
010082.02 - INJ-IC Communication Failure (P06AF)
010083.02 - INJ-IC Checksum Failure (P06AF)
010500.12 - Urea Fluid Injector Circuit Abnormal (P2048) (P2049)
010501.12 - Urea Fluid Injector Stuck (P208E)
010502.12 - Exhaust Gas Temperature (EGT) Sensor 3 Circuit Abnormal (P242C) (P242D)
010503.12 - Exhaust Gas Temperature (EGT) Sensor 3 Performance (P242B)
010504.12 - NOx Sensor Heater Control Circuit Sensor 1 Abnormal (P2206) (P2207)
010505.12 - Upstream NOx Sensor Performance (P2201)
010506.12 - Urea Fluid Tank Temperature Sensor Performance (P205B)
010507.12 - Urea Fluid Tank Heater Coolant Control Valve Circuit Abnormal (P20B1) (P20B3) (P20B4)
010508.12 - Urea Fluid Pump Control Circuit Abnormal (P20AC) (P208A) (P208C) (P208D)
010509.12 - Urea Fluid Pump Performance (P208B)
010510.12 - Urea Fluid Reverting Valve Circuit Abnormal (P20A0) (P20A3)
010511.12 - Urea Fluid Pressure Sensor Circuit Abnormal (P204C) (P204D)
010512.12 - Urea Fluid Pressure Sensor Performance (P204B)
010513.12 - Urea Fluid Pump Temperature Sensor Performance (P20AC)
010514.12 - Control Module Malfunction (P0607) (P0641) (P060B) (P062F)
010515.12 - Actuator Supply Voltage Circuit Abnormal (P0641) (P0658) (P0659)
010516.12 - Urea Fluid Pump Module Temperature Sensor Performance (P20AD)
010517.12 - DCU High Temperature (P1468) (P1493)
010518.12 - Urea Fluid Over Pressure (P1491)
010519.12 - Urea Fluid Pressure Reduction Malfunction (P149C)
010520.12 - Urea Fluid Pressure Buildup Error (P20FE)
010521.12 - Urea Fluid Tank Overtemperature (P149D)
010522.12 - Urea Fluid Tank Level Sensor Stuck (P203B)
010523.12 - Urea Fluid Concentration Too Low (P207F)
010524.12 - Lost Communication With NOx Sensor 1 (U029D)
010525.12 - Lost Communication With Engine Control Module (ECM) (U0002) (U0100)
010526.12 - Urea Fluid Quality Sensor Timeout Error (P1462)
010527.12 - CAN Bus Off (U0002) (U029D)