John Deere 9560i STS, 9880 STS, 9880i STS Combine Repair Manual (TM2201) PDF - MJODTM2201.zip
A full-service repair manual covering John Deere 9560i STS, 9880 STS, and 9880i STS combines, containing every bit of shop-level guidance needed to service, fix, and rebuild these machines the way trained technicians do.
The John Deere 9560i STS, 9880 STS, and 9880i STS combine workshop repair manual contains the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2201 - John Deere 9560i STS, 9880 STS, 9880i STS Combines Technical Manual (Repair).PDF
TM2201 - John Deere 9560i STS, 9880 STS, 9880i STS Combines Technical Manual (Repair).EPUB
Total Pages: 2,103 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Lower Engine Repair
Cooling System
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
GREENSTAR Components (S.N. -705800)
GREENSTAR Components (S.N. 705801-)
Power Train Repair
Transmission and Differential
Single Reduction Final Drive
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
Power Steering and Brakes
Steering
Brakes
Trailer Hitch
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Valve Stack (S.N. -715300)
Hydraulic Valve Stack (S.N. 715301-)
Hydraulic Cylinders
HILLMASTER Cylinders
Accumulator
Hydraulic Motors
Separator Shell
Gull Wing Doors
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
HEADERTRAK Tilt Cylinder and Frame
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Horizontal Folding Auger (S.N. 710801-)
Horizontal Auger Elbow and Charge Housing
Clean Grain Elevator
Grain Tank and Covers
Engine Gear Case and Control Valve Repair
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
tm2201 - 9880 STS Combine
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Dispose of Waste Properly
Use Adequate Service Facilities
Live With Safety
Group 10: Specifications
Operating Speeds—9560i STS
Operating Speeds—9880 STS and 9880i STS
Specifications—9560i STS
Specifications—9880 STS and 9880i STS
Dimensions—Field Position—9560i STS
Dimension Reference Points—Field Position—9560i STS
Dimensions—9880 STS (S.N. —710800)
Dimension Reference Points 9880 STS (S.N. —710800)
Dimensions—Field Position 9880i STS (S.N. —715300)
Dimension Reference Points—Field Position 9880i STS (S.N. —715300)
Dimensions—Field Position 9880i STS (S.N. 715301—)
Dimension Reference Points—Field Position 9880i STS (S.N. 715301—)
Dimensions—Transport Position 9560i STS
Dimension Reference Points—Transport Position 9560i STS
Dimensions—Transport Position 9880i STS (S.N. —715300)
Dimension Reference Points—Transport Position 9880i STS (S.N. —715300)
Dimensions—Transport Position 9880i STS (S.N. 715301—)
Dimension Reference Points—Transport Position 9880i STS (S.N. 715301—)
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Group 20: Fuels and Lubricants
Diesel Fuel
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Storing Fuel
Liquid Coolant Conditioner
Diesel Engine Break-In Oil
Diesel Engine Oil
Diesel Engine Oil and Filter Service Intervals
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
John Deere Engine Repair
Drive Belt Routings—9.0 L Engine
Drive Belt Routings—12.5 L Engine
Remove Engine—9.0 L
Install Engine—9.0 L
Remove Engine—12.5 L
Install Engine—12.5 L
Group 10: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
Group 15: Cooling System
Specifications
John Deere Engine Repair
Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Upper and Lower Air Scoops
Remove and Install Rotary Screen
Remove and Install Rotary Screen Brush Kit
Adjusting Rotary Screen Knife Comb
Remove Radiator—9.0 L Engine
Install Radiator—9.0 L Engine
Remove Radiator—12.5 L Engine
Install Radiator—12.5 L Engine
Test Radiator
Test Radiator Cap
Replace Thermostats
Repair or Replace Water Pump
Section 30: Fuel and Air Repair
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair
Remove and Install Turbocharger—9.0 L Engine
Remove and Install Turbocharger—12.5 L Engine
Turbocharger Repair
Remove and Install Charge Air Cooler—9.0 L Engine
Remove and Install Charge Air Cooler—12.5 L Engine
Cleaning the Charge Air Cooler
Group 10: Diesel Fuel System
Other Material
Specifications
Bleed Fuel System—12.5 L Engine
Remove and Install Fuel Tank Shut-Off Valve and Drain Valve
Remove and Install Fuel Prefilter
Remove and Install Fuel Tank
Remove and Install Fuel Tank Strainer and Breather
Section 40: Electrical System
Group 05: Batteries
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AL
Group 15: Wire Harness Routing
Replace Harness
Right-Hand Main Wiring Harness (S.N. —710800)
Right-Hand Main Wiring Harness (S.N. 710801—715300)
Right-Hand Main Wiring Harness (S.N. 715301—)
Left-Hand Main Wiring Harness (S.N. —710800)
Left-Hand Main Wiring Harness (S.N. 710801—715300)
Left-Hand Main Wiring Harness (S.N. 715301—)
Engine Wiring Harness (S.N. —710800)
Engine Wiring Harness (S.N. 710801—715300)
Engine Wiring Harness (S.N. 715301—)
Cab Main Wiring Harness (S.N. —715300)
Cab Main Wiring Harness (S.N. 715301—)
Auxiliary Cab Main AUTOTRAC Wiring Harness (S.N. —715300)
Auxiliary Cab Main AUTOTRAC Wiring Harness (S.N. 715301—)
Group 20: Fuses, Circuit Breakers and Relays
Engine Compartment Relay Panel Fuse and Relay Identification
Control Relay Panel
Control Relay Panel Relay Identification
Fuse Locations
Relay Locations
Replace Relays (Central Electronics Box)
Replace Relays and Fuses (Engine Compartment Relay Panel)
Circuit Board Replacement
Group 25: Lighting
Safety Rules When Replacing Halogen Bulbs
Bulb Part Numbers
Cab Head Light Bulb Replacement and Adjustment (S.N. —715300)
Cab Head Light Bulb Replacement and Adjustment (S.N. 715301—)
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional) (S.N. —715300)
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional) (S.N. 715301—)
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts (S.N. 715301—)