BMW 1 Series F40 116d 118i 118d 120d xDrive M135i xDrive Workshop Repair Service Manual PDF - MBMWF40OPEK.zip
A full factory-level service and repair guide, complete with electrical wiring schematics, covering the MY2019-onward BMW 1 Series (F40) five-door hatch (116d, 118i, 118d, 120d xDrive, M135i XDrive) — packed with all the technical data you need to service, troubleshoot, fix, and rebuild your car just like a trained technician.
This BMW 1 Series (F40) five-door hatch workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 4,332 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS (Expanded View)
00 - MAINTENANCE & GENERAL NOTES
0000009 Free pre-delivery check (without dewaxing and vehicle cleaning)
0000105 Standard scope of service
0000252 BMW engine oil service without supplementary service
0000602 Service - air filter element
0000610 Engine oil service
0000612 Service - front brakes
0000616 Service - microfilter
0000618 Service - brake fluid
0000622 Service - spark plugs
0000624 Service - vehicle check
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks
0000... Microencapsulated screws
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
0000... When driving on a race track
0000... Work instruction for removing the protective film
0001... Symbols used and information in repair instructions
0002000 Raising vehicle with trolley jack
0002001 Raising the vehicle using a vehicle lift
0011... Information for handling the documents repair instructions, technical data, AZD
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
0 operating fluid overview
0 Overview of tightening torques
1100300 Engine oil consumption measurement
5.1.1 Axles
6100... Notes on handling the high pressure cleaner
6112... Information on intelligent battery sensor (IBS)
6120... Notes on AGM battery
6400... Information on using cleaning agent _ paints (personal protection equipment)
6450... Instructions for handling R1234yf refrigerant
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil
6450... Safety information for handling refrigerant R1234yf
6452... Instructions for opening and part exchange in refrigerant circuit
6453... Instructions for desiccant insert replacement
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
7.1.1 Installation safety of the seat belts _ seat belt buckles
7.11 Odometer (if present)
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)
7.1.2 Status of the seat belts _ seat belt buckles
7.1.3 Belt force limiter
7.1.4 Seat belt tensioner
7.1.5 Airbag
7.1.6 Supplementary restraint systems (SRS)
Abbreviations
Addition to special tools cabinet All model series
Arguments pertaining to engine oil consumption
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)
Brake fluid - Operating Fluids Specification
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
Brake fluid service - extension of the first brake fluid interval to 36 months
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW _ MINI) from issue September 2009
Engine oil service - countries with higher levels of dust Check the air filter element for contamination
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator
Engine oil - varying colours _ smell after initial filling in the works
Extract from BMW Group Standard302240GS30224090003-2
FEB-FEB-NED-TESTMODULE-AKTUELL
Final drive oil - new oil quality from 07 _ 2011
Form for equipotential bonding screw connections
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries
Handling fault messages _ Check Control messages for Run Flat Indicator302240RDC (SA2VB)
Handling the acoustic camera
Ignition key data tapping on CBS vehicles
IMIB_Next
Inflation pressure measurement in vehicles with tyre pressure display302240RDC302240(SA2VB)
List of contents
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2
Main group 00
Maintenance content _ pre-delivery check of content of BMW 1 Series (F40)
New Maintenance Records service booklet and maintenance documentation All models
New repair methods 342200235Gluing _ Riveting342200235 on steel bodies
Parking brake function check - new procedure in the standard service scope _ rear brake service
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6
Visible corrosion on vehicle add-on parts
Workshop Equipment - Planning Documentation
Workshop equipment sales
11 - ENGINE
1100300 Engine oil consumption measurement
1100... Engine oil consumption measurement
1100... Overview of consumables (Electronic Parts Catalogue)
1100 Overview of tightening torques
1111 Overview of Technical Data
1111 Overview of tightening torques
1112 Overview of Technical Data
1112 Overview of tightening torques
1113 Overview of Technical Data
1114 Overview of tightening torques
1115 Overview of Technical Data
1121 Overview of Technical Data
1121 Overview of tightening torques
1122 Overview of tightening torques
1124 Overview of tightening torques
1125 Overview of Technical Data
1127 Overview of tightening torques
1130 Overview of tightening torques
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)
1131 Overview of tightening torques
1136 Overview of tightening torques
1137 Overview of tightening torques
1141 Overview of tightening torques
1161730 BMW leakage test for differentiated intake system
1161 Overview of tightening torques
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
11 operating fluid overview
6.1.9 Engine performance
9.0 BMW Longlife-17 FE+
BMW Quality Longlife-04 All
Chain tensioner
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster
Crankshaft and Bearings
Emissions-control, Lambda oxygen sensor
Engine identification
Fan
Intake manifold
Leak-testing the air-intake system
Main group 11
Repair notes to renew the cylinder head
Repair notes to renew the engine
Replacing guide bearing
Vacuum supply All models
12 - ENGINE ELECTRICAL SYSTEM
1100... Handling components after flood damage
1200... Instructions for removal and replacement of control units
1200... Notes _ information on start assistance (jump starting)
1212011 Removing and installing _ renewing all spark plugs
1212 Overview of tightening torques
1213511 Replacing an ignition coil (after vehicle diagnosis)
1214521 Replace crankshaft sensor (after vehicle diagnosis)
1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis)
1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis)
1214550 Replacing the control unit of the Digital Motor Electronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)
1214600 Replacing the knock sensor(s) (after vehicle diagnosis)
1214705 Programming the control unit (DME _ DDE)
1231020 Removing and installing _ replacing alternator
1241020 Removing and installing _ replacing starter motor
1241041 Replacing the engagement solenoid switch
1241 Overview of Technical Data
1242500 Removing and installing _ replacing the positive battery cable (after vehicle diagnosis)
1242540 Replacing safety battery terminal (SBK)
1251210 Replacing the wiring harness section for injectors and ignition coils
1251215 Replacing wiring harness section for Valvetronic actuator
1251235 Remove and install _ replace Module 1, sensor system engine wiring
1251240 Remove and install _ replace Module 2, sensor system engine wiring
1251 Overview of tightening torques
1261280 Removing and installing _ replacing oil pressure switch
1261285 Replacing engine oil level sensor
1261 Overview of tightening torques
1263586 Replacing power distribution box (after vehicle diagnosis)
1290120 Removing and installing _ replacing control unit holder
6100... Notes for disconnecting and connecting the vehicle battery
6100... Safety information on handling hybrid cars
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
Form for equipotential bonding screw connections
Release _ pressing-off tool
13 - FUEL PREPARATION & CONTROL
0011... Information for handling the documents repair instructions, technical data, AZD
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
1331029 Check delivery pressure of fuel pump
1331035 Removing and installing _ replacing the fuel feed line
1351017 Removing and installing high pressure pump
1352 Overview of tightening torques
1353156 Remove and install high-pressure rail
1353180 Replace pressure line (between high pressure pumps and pressure accumulator)
1353318 Remove and install all injectors in the injection system
1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis)
1353... Clean the cylinder heads in the area of injectors to prevent sand _ dust contamination
1353 Overview of tightening torques
1354030 Remove and install _ seal throttle body
1362531 Replace coolant temperature sensor (after vehicle diagnosis)
1362537 Replace coolant temperature sensor (On the coolant radiator) (after vehicle diagnosis)
1362560 Remove and install _ replace hot film air mass meter (after vehicle diagnosis)
1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of the throttle valve)
1362591 Replacing the pressure sensor (After a vehicle diagnosis) (after engine throttle)
1362596 Replacing the differential pressure sensor for the petrol particulate filter (after vehicle diagnosis)
1362679 Replacing oil _ coolant temperature sensor (for 3rd cylinder on the crankcase) (after vehicle diagnosis)
1362 Overview of tightening torques
1371000 Remove and install intake silencer housing
1371031 Replace intake neck for intake filter housing
1371035 Removing and installing _ replacing clean air pipe
1372001 Replacing air filter element
1390500 Replace the tank vent valve
13 operating fluid overview
Fuel Pump with Drive and Pipes
Group 13
Main group 16
16 - FUEL SUPPLY
1600005 Draining and filling fuel tank
1611060 Removing and installing _ replacing fuel filler pipe
1612200 Removing and installing _ replacing the external fuel filter (Chinese national-market version, or SA1AE)
1614090 Removing and installing _ replacing delivery unit
6400... Information on using cleaning agent _ paints (personal protection equipment)
17 - COOLING
1700008 Draining and topping up coolant for high-temperature circuit
1700009 Check the cooling system for watertightness with the special tool (with tester)
1700039 Bleed the cooling system and check it for watertightness with the special tool
1700... Instructions for working on cooling system
1700 Overview of Technical Data
1711000 Removing and installing coolant radiator
1711015 Remove and install _ replace the auxiliary coolant radiator
1711035 Removing and installing _ replacing fan cowl with electric fan
1711100 Removing and installing _ replacing coolant expansion tank
1751000 Remove and install _ replace charge air cooler
17 operating fluid overview
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
Fill cooling system
Main group 17
Vent cooling system
18 - EXHAUST SYSTEM
1800018 Remove & install complete exhaust system (for diesel model without primary cat. converter _ diesel particulate filter)
1810080 Replacing one exhaust cover
1810085 Replacing all exhaust covers
1812030 Removing and installing _ replacing rear silencer
1812046 Replacing front silencer
1820 Overview of tightening torques
1832005 Removing and installing _ replacing catalytic converter
1832200 Replacing the petrol particulate filter
18 operating fluid overview
8.2.1.1 Emission control systems
8.2.1.2 Gaseous emissions
8.2.2.1 Emission control devices
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded
Exhaust standard EURO 4 and E-OBD for diesel engines
22 - ENGINE & TRANSMISSION MOUNTING
2152 Overview of tightening torques
3.0 ATE brake cylinder paste, grease in the clutch region
Clean diesel particulate filter
Clutch Disc and Drive Plate
Gauge 21 2 070 All Model Series
Main group 21
Main group 22
23 - MANUAL GEARBOX
1.0 General information about manual gearbox oil
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997
2300230 Remove and install manual transmission
2300 Overview of tightening torques
23 operating fluid overview
4.0 transmission fluid for manual gearboxes
5.0 transmission fluid for manual gearboxes
Case and Cover S6-37BZ _ DZ _ MECH
Case and Cover ZF-S5-16 _ MECH
Gears, BMW, 240 _ 5, MANUAL, Overdrive
Gears, BMW, 260 _ 5, MANUAL, Overdrive
Gears, BMW, 260 _ 5, MANUAL, Sport
Gears, BMW, 260 _ 6, MANUAL, Overdrive
Gears, BMW, 265 _ 5, MANUAL, Sport
Gears, BMW, 265 _ 6, MANUAL, Overdrive
Gears, BMW, 280 _ 5, MANUAL, Sport
Gears, BMW, ZF-S5-16, MANUAL, Overdrive
Gears (Layshaft) GS6-53DZ _ MECH
Gears (Layshaft) S 5 D 200 G _ MECH
Gears (Layshaft) S 5 D 250 G _ MECH
Housing with lid, BMW, 240 _ 5, MANUAL, Overdrive
Housing with lid, BMW, 260 _ 5, MANUAL, Overdrive
Housing with lid, BMW, 260 _ 5, MANUAL, Sport
Housing with lid, BMW, 260 _ 6, MANUAL, Overdrive
Housing with lid, BMW, 265 _ 5, MANUAL, Sport
Housing with lid, BMW, 265 _ 6, MANUAL, Overdrive
Housing with lid, BMW, 280 _ 5, MANUAL, Sport
Housing with lid
Inner shifting parts, BMW, 240 _ 5, MANUAL, Overdrive
Inner shifting parts, BMW, 260 _ 5, MANUAL, Overdrive
Inner shifting parts, BMW, 260 _ 5, MANUAL, Sport
Inner shifting parts, BMW, 260 _ 6, MANUAL, Overdrive
Inner shifting parts, BMW, 265 _ 5, MANUAL, Sport
Inner shifting parts, BMW, 265 _ 6, MANUAL, Overdrive
Inner shifting parts, BMW, 280 _ 5, MANUAL, Sport
Inner shifting parts, BMW, ZF-S5-16, MANUAL, Overdrive
Interior Shift Components
Main group 23
Synchronisation, BMW, 240 _ 5, MANUAL, Overdrive