Volvo MC85C Skid Steer Loader Workshop Repair Service Manual PDF Download - MVLVCONMC85C.zip

This is a full-service repair manual covering the Volvo MC85C Skid Steer Loader, packed with the technical details needed to service, troubleshoot, maintain, and repair the machine just like a trained technician would.

The Volvo Construction Equipment MC85C Skid Steer Loader workshop service and repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Volvo MC85C Skid Steer Loaders Repair Service Manual.pdf

Total Pages: 1,214 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

0 - Foreword....2

0 - GENERAL....3

00 - DESCRIPTION; COMPLETE MACHINE....4

Description, complete machine....5

03 - SPECIFICATIONS....7

Boom suspension system (BSS) valve block, specifications ....8

Charge pump, specifications....9

Conversion tables....10

Coolant, specifications....18

Engine, specifications_{02-47-08}....19

Engine, specifications_{02-47-32}....20

Fuel, lubricant and filling capacities....21

Hydraulic connections, tightening torques_{02-42-55}....22

Hydraulic connections, tightening torques_{02-43-23}....24

Hydraulic tank, specifications....29

Loader pump, specifications ....30

Main control valve, specifications ....31

Positional adapters....32

Push lock fittings_{02-41-12}....34

Push lock fittings_{02-41-40}....36

Quick release couplings_{02-48-38}....38

Quick release couplings_{02-49-06}....42

Radio, specifications ....45

Rapid assembly fittings....47

Return line filter, specifications....48

Self levelling valve, specifications ....49

Thread locking compound, application_specifications_{02-49-44}....50

Thread locking compound, application_specifications_{02-50-08}....52

Tightening torque, specifications_{02-51-22}....54

Tightening torque, specifications_{02-51-46}....58

Transmission pump, specifications ....63

07 - STANDARD TIME....64

Operation numbers for additional work....65

1 - STANDARD PARTS, SERVICE....67

16 - LUBRICANT; FUEL; OTHER FLUID....68

Fuel, lubricant and filling capacities_{02-38-03}....69

Fuel, lubricant and filling capacities_{02-38-27}....71

Recommended lubricants....73

17 - SERVICE....74

Air cleaner dust valve, changing_{02-01-22}....79

Air cleaner dust valve, changing_{02-01-49}....81

Air cleaner inner element, replacing....83

Air cleaner outer element, changing....86

Air cleaner outer element, replacing....88

Air conditioning filters, changing_{02-00-12}....91

Air conditioning filters, changing_{02-00-40}....94

Alternator belt, checking....96

Alternator, checking....98

Alternator, testing....102

Arrival Inspection, according to Inspection Programme....104

Battery isolator switch, checking....105

Battery isolator, checking....106

Battery terminals, cleaning....108

Battery, maintenance_{02-27-11}....109

Battery, maintenance_{02-27-38}....111

Cab heating and air conditioning filter, replacing....113

Cleaning of the machine....116

Compressor belt, checking....117

Coolant level, checking-[2559]....119

Coolant level, checking....121

Coolant, changing-[2524]....123

Coolant, changing....127

Coolant, draining....129

Coolant, filling....131

Coolers, cleaning....132

Cooling system integrity, checking....133

Crankcase ventilation separator element, replacing....135

Cylinder rams condition, checking....137

Delivery Inspection, according to Inspection Programme....138

Drain line screen filter adapter, replacing....139

Drive chain case oil level, checking_{02-12-48}....141

Drive chain case oil level, checking_{02-13-15}....143

Drive chain case oil, changing....145

Drive chain case oil, changing_{02-11-39}....147

Drive chain case oil, changing_{02-12-06}....149

Drive chain oil level, checking....151

Engine air cleaner primary filter, replacing....153

Engine air cleaner secondary filter, replacing....155

Engine air cleaner system integrity, checking-[5545]....157

Engine air cleaner system integrity, checking....159

Engine belt condition, checking....160

Engine belt, replacing-[5003]....162

Engine oil and filter, changing....167

Engine oil filter, replacing_{02-23-13}....171

Engine oil filter, replacing_{02-23-41}....172

Engine oil level, checking-[2450]....176

Engine oil level, checking....178

Engine oil, changing....180

Engine oil, draining....184

Engine oil, filling....187

Exhaust system integrity, checking....188

Front end accessory drive (FEAD) belt condition, checking....189

Front end accessory drive (FEAD) belt, adjusting....191

Front end accessory drive (FEAD) belt, replacing....194

Fuel filter element, changing....197

Fuel filter element, replacing....200

Fuel filter, replacing....202

Fuel system, bleeding....204

Fuel_water separator, draining_{02-17-43}....206

Fuel_water separator, draining_{02-18-11}....208

Greasing, daily_{02-28-20}....210

Greasing, daily_{02-28-48}....212

Hydraulic cylinders, checking....214

Hydraulic oil charge filter, replacing....215

Hydraulic oil filters, replacing....218

Hydraulic oil level, checking-[1059]....221

Hydraulic oil level, checking....223

Hydraulic oil return filter, replacing....224

Hydraulic oil tank breather filter, replacing-[0527]....226

Hydraulic oil tank breather filter, replacing....228

Hydraulic oil tank, draining_{02-08-50}....230

Hydraulic oil tank, draining_{02-09-17}....232

Hydraulic oil tank, filling_{02-07-11}....234

Hydraulic oil tank, filling_{02-07-38}....236

Hydraulic oil, changing....238

Hydraulic oil, changing_{02-09-55}....240

Hydraulic oil, changing_{02-10-23}....241

Hydraulic pressure, checking ....244

Hydraulic return filter, replacing....250

Hydraulic screen filter adapter, replacing....252

Hydraulic service procedures....254

In-line fuel filter, changing....256

Leakage, checking....258

Lubrication, every 10 hours....259

Maintenance of Stored Machines, according to Inspection Programme....262

Maintenance service, daily_{02-34-38}....263

Maintenance service, daily_{02-35-02}....265

Maintenance service, every 10 hours....267

Maintenance service, every 1000 hours....268

Maintenance service, every 1000 hours_{02-31-25}....270

Maintenance service, every 1000 hours_{02-31-48}....271

Maintenance service, every 1500 hours-[3042]....272

Maintenance service, every 1500 hours....273

Maintenance service, every 2000 hours....275

Maintenance service, every 2000 hours_{02-29-49}....277

Maintenance service, every 2000 hours_{02-30-13}....278

Maintenance service, every 3000 hours....280

Maintenance service, every 50 hours....282

Maintenance service, every 50 hours_{02-33-28}....284

Maintenance service, every 50 hours_{02-33-52}....285

Maintenance service, every 500 hours....287

Maintenance service, every 500 hours_{02-32-27}....289

Maintenance service, every 500 hours_{02-32-51}....291

Parking brake function, checking....293

Radiator and coolers, cleaning_{02-22-11}....295

Radiator and coolers, cleaning_{02-22-35}....296

Service and Maintenance Introduction....297

Spark arrester, cleaning-[5655]....298

Spark arrester, cleaning....300

Starter motor, checking....302

Starter motor, testing....306

Stop pad, adjusting....308

Track sprocket bolt torque, checking....310

Track tension and condition, checking....312

Track tension, adjusting....314

Tyre wear and air pressure, checking....316

Tyres, checking air pressure....318

Tyres, wear and air pressure, checking....320

Water separator filter, replacing....322

Water separator, checking....324

Water separator, replacing....326

Wheel nuts torque, checking-[1352]....328

Wheel nuts torque, checking....329

Wiring harness integrity, checking....330

19 - GENERAL....331

A few simple safety rules....332

Before operating....336

Before service, read....340

Charging batteries....344

Checklist after a fire or heat exposure....348

Cleanliness....351

Decontamination....355

Electrical system....359

Environment....363

Environmental handling for the future....368

General....370

Health hazards with paint, plastics and rubber....375

Safety concerns everybody!....379

Safety when handling oil and fuel....383

Safety when handling the machine....385

Safety when lifting and supporting the machine....389

Safety when working with batteries....392

Service position 1_{01-29-54}....395

Service position 2_{01-30-22}....398

Service position_{01-30-51}....402

Some simple rules regarding tyre handling....412

2 - ENGINE WITH MOUNTING AND EQUIPMENT....414

20 - GENERAL....415

E-ECU, replacing....416

Engine belt, adjusting....418

Engine belt, replacing....421

21 - ENGINE....426

Engine mounts, replacing....427

Engine, installing....428

Engine, installing_{01-14-17}....429

Engine, installing_{01-14-41}....431

Engine, removing....433

Engine, removing_{01-15-18}....435

Engine, removing_{01-15-42}....437

Engine, specifications_{01-16-27}....439

Engine, specifications_{01-16-51}....441

Engine, specifications_{01-17-15}....442

Fault tracing, engine....443

23 - FUEL SYSTEM....446

Fuel system, bleeding_{01-11-20}....447

Fuel system, bleeding_{01-11-47}....448

Fuel system, bleeding_{01-12-10}....450

Fuel, specifications....451

26 - COOLING SYSTEM....454

Cooling fan motor, replacing....455

Cooling fan motor, specifications....457

Cooling fan solenoid, replacing....458

Cooling package, installing_{01-07-26}....460

Cooling package, installing_{01-07-50}....463

Cooling package, removing_{01-08-31}....464

Cooling package, removing_{01-09-03}....467

Expansion tank, replacing....469

Fan control valve, description....471

Fan control valve, installing....474

Fan control valve, removing....476

Fan reversing valve, description....478

27 - ENGINE CONTROL....480

Engine control unit (E-ECU), description....481

Throttle control....484

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....486

30 - GENERAL....487

Collection of basic data....488

Electrical system, specifications_{01-02-01}....491

Electrical system, specifications_{01-02-25}....492

Fault code list....493

Fault tracing, electrical system....500

Lead and connector checks....502

Logic control....507

Multimeter....514

Troubleshooting, general....516

31 - BATTERY....518

Battery maintenance....519

Battery, installing....521

Battery, removing....523

Battery, replacing....525

Battery, specification....528

32 - ALTERNATOR; CHARGE REGULATOR....529

Alternator removing, inspecting and installing....530

Alternator, description....536

Alternator, installing....538

Alternator, removing....540

Alternator, specifications....542

33 - STARTING SYSTEM....543

Starter motor, installing....544

Starter motor, removing....545

35 - LIGHTING....546

Direction indicator, replacing....547

Lights, specifications....549

Road lights, description....550

Work lights, description....552

Work lights, replacing_{12-47-07}....554

Work lights, replacing_{12-47-34}....556

36 - OTHER ELECTRICAL EQUIPMENT....558

Back up alarm, replacing....559

Electronic control unit (ECU), description....561

Hand throttle control switch, description....563

Radio, specifications_{12-44-43}....565

Radio, specifications_{12-45-06}....569

White noise_reverse alarm, description....571

Windscreen wiper front motor, replacing....572

Windscreen wiper system, description....575

Windscreen wiper tank fluid, changing....578

Windscreen wiper tank, replacing....579

37 - CABLE; FUSE; RELAY....581

Battery disconnect switch, replacing....583

Battery isolator-[1248]....585

Battery isolator....587

Component list, Miscellaneous_{12-36-04}....588

Component list, Miscellaneous_{12-36-28}....589

Component list, Solenoid valves_{12-32-00}....590

Component list, Solenoid valves_{12-32-23}....592

Component list, Switches_{12-30-58}....594

Component list, Switches_{12-31-22}....596

Component list, fuses_{12-37-06}....598

Component list, fuses_{12-37-30}....600

Component list, motors_{12-35-03}....602

Component list, motors_{12-35-26}....603

Component list, relays_{12-34-02}....604

Component list, relays_{12-34-26}....606

Component list, sensors_{12-33-01}....607

Component list, sensors_{12-33-24}....608