International Navistar MaxxForce 11 13 15 MF11 MF13 MF15 Diesel Engine Workshop Service Repair Manual PDF - MINTMF11MF15OPES.zip
A full factory-style service and repair manual, complete with Electrical Wiring Diagrams, covering International's MaxxForce 11, MaxxForce 13, and MaxxForce 15 engine models. Inside you'll find everything needed to service, troubleshoot, fix, and rebuild these engines to the standard of a professional technician.
The International / Navistar MF11/MF13/MF15 Diesel Engines workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 16,291 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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MAIN SECTIONS
0000001682 - MaxxForce 11 and 13 Engine Service Manual (2013-02)....4
Highlights....6
Safety Terminology....12
Safety Instructions....12
Work Area....12
Safety Equipment....12
Protective Measures....12
Vehicle....12
Engine....12
Fire Prevention....12
Batteries....12
Compressed Air....13
Tools....13
Fluids Under Pressure....13
Fuel....13
Removal of Tools, Parts, and Equipment....13
Table of Contents....14
Engine Identification....16
Engine Serial Number....16
Engine Serial Number Examples....16
Engine Serial Number Codes....16
Engine Emission Label ....16
Engine Accessory Labels and Identification Plates....17
Engine Specifications....17
Heavy Duty On Board Diagnostics (HD-OBD)....19
Engine Description....19
Optional Equipment....20
Chassis Mounted Equipment....20
Engine Component Locations....21
Air Management System....25
Airflow....26
Turbochargers....27
Air Control Valve (ACV)....28
Boost Control....28
Low-Pressure Charge Air Cooler (LPCAC)....28
High-Pressure Charge Air Cooler (HPCAC)....28
High-Pressure Boost Pressure (HPBP) Sensor ....29
High-Pressure Boost Temperature (HPBT) Sensor ....29
Low-Pressure Boost Pressure (LPBP) Sensor and Low-Pressure Boost Temperature (LPBT) Sensor ....29
Exhaust Gas Recirculation (EGR) System....30
EGR System Overview....31
EGR Flow....31
EGR System Control....31
EGRV Control....31
EGR ? Open Loop....32
EGR ? Closed Loop ....32
EGR Flow Cooling....32
Aftertreatment (AFT) System....33
Diesel Particulate Filter (DPF)....34
Diesel Oxidation Catalyst (DOC)....34
Aftertreatment (AFT) System Conditions and Responses....34
Downstream Fuel Injection....35
Downstream Injection (DSI) Unit....36
Hydrocarbon Injector (HCI) Assembly....36
Crankcase Oil Separator....37
Fuel Management System....39
Fuel System....39
Fuel Flow....40
Low-Pressure Fuel System....41
Chassis Mounted Filter/Water Separator....41
Fuel Primer Pump Assembly....41
Low-Pressure (LP) Fuel Pump....42
Fuel Filter Assembly....42
High-Pressure Fuel System....43
High-Pressure (HP) Pump....44
Fuel Pressure Control Valve (FPCV)....44
Fuel Rail....44
Fuel Rail Pressure (FRP) Sensor....44
Pressure Limiting Valve....44
Injectors....44
Cold Start Assist System....44
Cold Start Assist System Components....44
Cold Start Fuel Ignitor (CSFI)....44
Cold Start Relay (CSR)....45
Cold Start Solenoid (CSS) Valve....45
Cold Start Assist System Operation....45
Oil Flow and Components....46
Crankcase Oil Separator....48
Remote Mounted Centrifugal Oil Filter (Optional)....49
Engine Cooling System....50
Cooling System Flow....50
Thermostat Operation....51
Coolant Control Valve (CCV) operation....52
Coolant Flow Valve (CFV)....52
Coolant Mixer Valve (CMV)....52
Engine Brake System....53
Engine Brake Control System Components....53
Engine Brake System Operation....55
Electronic Control System....56
Electronic Control System Components....56
Operation and Function....56
Reference Voltage (VREF)....56
Signal Conditioner....56
Microprocessor....56
Diagnostic Trouble Codes....56
Microprocessor Memory....56
ROM....56
RAM....56
Actuator Control....57
Actuators....57
Coolant Control Valve (CCV)....57
Exhaust Back Pressure Valve (EBPV) Control....57
Exhaust Gas Recirculation (EGR) Valve ....57
Air Control Valve (ACV)....57
Cold Start Relay (CSR)....57
Cold Start Solenoid (CSS) Valve....58
Engine Throttle Valve (ETV)....58
Fuel Pressure Control Valve (FPCV)....58
Aftertreatment Fuel Doser (AFTFD)....58
Aftertreatment Shutoff Valve (AFTSV)....58
Engine and Vehicle Sensors....58
Thermistor Sensors....58
Aftertreatment Temperature Sensors....59
Engine Coolant Temperature (ECT) Sensors....59
Engine Oil Temperature (EOT) Sensor....59
Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....59
Charge Air Cooler Outlet Temp (CACOT) Sensor....59
Intake Manifold Temperature (IMT) Sensor....59
Exhaust Gas Recirculation Temperature (EGRT) Sensor....60
Ambient Air Temperature (AAT) Sensor....60
Variable Capacitance Sensors....60
DPF Differential Pressure (DPFDP) Sensor....60
Engine Fuel Pressure (EFP) Sensor....60
Engine Oil Pressure (EOP) Sensor....60
Fuel Rail Pressure (FRP) Sensor....60
Intake Manifold Pressure (IMP) Sensor....61
Aftertreatment Fuel Inlet (AFTFI) Sensor....61
Aftertreatment Fuel Pressure 2 (AFP2) sensor....61
Turbocharger 1 Turbine Outlet Pressure (TC1TOP)....61
Magnetic Pickup Sensors....61
Crankshaft Position (CKP) Sensor....61
Camshaft Position (CMP) Sensor....62
Vehicle Speed Sensor (VSS)....62
Crankcase Oil Separator Speed (CCOSS) sensor....62
Potentiometer Sensors....62
Accelerator Pedal Position (APP)....62
Switches....63
Driveline Disengagement Switch (DDS)....63
Engine Coolant Level (ECL) Switch....63
Oil Level Sensor (OLS)....63
Additional Sensors....63
Oxygen Sensor (O2S)....63
Humidity Sensor (HS)....63
Table of Contents....64
Mounting Engine....66
Engine Cleaning....66
Mounting Engine on Stand....66
Table of Contents....70
Electronic Component Location....72
Electronic Components ? Right Front....72
Electronic Components ? Left Rear....73
Description of Engine Sensors, Valves and Actuators....74
Crankshaft Position (CKP) Sensor....74
Camshaft Position (CMP) Sensor....74
Engine Coolant Temperature (ECT) Sensors....74
Engine Oil Temperature (EOT) Sensor....75
Engine Oil Pressure (EOP) Sensor....75
Crankcase Oil Separator Speed (CCOSS) Sensor....75
Fuel Delivery Pressure (FDP) Sensor....76
Fuel Pressure Control Valve (FPCV)....76
Mass Air Flow (MAF) Sensor....76
Humidity / Air Inlet Temperature (IAT) Sensor....77
Charge Air Cooler Outlet Temperature (CACOT) Sensor....77
Intake Manifold Pressure (IMP) Sensor....77
Fuel Rail Pressure (FRP) Sensor....78
Intake Manifold Temperature (IMT) Sensor....78
Oxygen Sensor (O2S)....78
Engine Throttle Valve (ETV)....79
Coolant Control Valve (CCV)....79
Air Control Valve (ACV) Assembly....79
Exhaust Gas Recirculation (EGR) Valve....80
Exhaust Gas Recirculation Temperature (EGRT) Sensor....80
Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....81
Removal....82
Warnings and Cautions....82
Crankshaft Position (CKP) Sensor....82
Camshaft Position (CMP) Sensor....83
Engine Coolant Temperature 1 (ECT1) Sensor....83
Engine Coolant Temperature 2 (ECT2) Sensor....83
Engine Oil Temperature (EOT) Sensor....84
Engine Oil Pressure (EOP) Sensor....84
Crankcase Oil Separator Speed (CCOSS) Sensor....85
Fuel Delivery Pressure (FDP) Sensor....85
Fuel Pressure Control Valve (FPCV)....85
Mass Air Flow (MAF) Sensor (If equipped)....86
Humidity / Intake Air Temperature (IAT) Sensor....86
Charger Air Cooler Outlet Temperature (CACOT) Sensor....87
Intake Manifold Pressure (IMP) Sensor....87
Fuel Rail Pressure (FRP) Sensor....88
Intake Manifold Temperature (IMT) Sensor....88
Oxygen Sensor (O2S)....88
Engine Throttle Valve (ETV)....89
Coolant Control Valve (CCV)....89
Air Control Valve (ACV)....90
Exhaust Gas Recirculation (EGR) Valve....90
Exhaust Gas Recirculation Temperature (EGRT) Sensor....91
Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....91
Wiring Harness ECM Connections....91
Engine Injector (Wiring) Harness....92
Engine Sensor (Wiring) Harness....94
Engine Control Module (ECM) and Support....97
Cleaning and Inspection....98
Engine Injection and Engine Sensor Wiring Harnesses....98
Sensors and Valves....98
Engine Control Module (ECM)....98
Installation....99
Engine Control Module (ECM) and Support....99
Engine Sensor (Wiring) Harness....100
Engine Injector (Wiring) Harness....103
Wiring Harness ECM Connections....105
Turbocharger 2 Compressor Inlet Sensor (TC2CIS)....105
Exhaust Gas Recirculation Temperature (EGRT) Sensor....106
Exhaust Gas Recirculation (EGR) Valve....106
Air Control Valve (ACV)....107
Coolant Control Valve (CCV)....107
Engine Throttle Valve (ETV)....108
Oxygen Sensor (O2S)....108
Intake Manifold Temperature (IMT) Sensor....109
Fuel Rail Pressure (FRP) Sensor....109
Intake Manifold Pressure (IMP) Sensor....109
Charger Air Cooler Outlet Temperature (CACOT) Sensor....110
Humidity / Air Inlet Temperature (IAT) Sensor....110
Mass Air Flow (MAF) Sensor (If equipped)....111
Fuel Pressure Control Valve (FPCV)....111
Fuel Delivery Pressure (FDP) Sensor....111
Crankcase Oil Separator Speed (CCOSS) Sensor....112
Engine Oil Pressure (EOP) Sensor....112
Engine Oil Temperature (EOT) Sensor....113
Engine Coolant Temperature 2 (ECT2) Sensor....113
Engine Coolant Temperature 1 (ECT1) Sensor....114
Camshaft Position (CMP) Sensor....114
Crankshaft Position (CKP) Sensor....114
Table of Contents....116
Exploded View....118
Cold Start Assist Components....118
Removal....119
Relay Assembly....119
Glow Plug and Fuel Supply Cold Start Hose....120
Fuel Supply Solenoid Hose....120
Glow Plug....121
Installation....122
Glow Plug....122
Fuel Supply Solenoid Hose....123
Glow Plug and Fuel Supply Cold Start Hose....124
Relay Assembly....125
Table of Contents....128
Illustrations....130