John Deere 320G 324G Skid Steer Loader Operator's Manual 2019 OMT396973X19 - MJODOMT396973X19.zip

A full-service operator's manual covering the John Deere 320G and 324G Skid Steer Loaders, containing every technical detail needed to run and service these machines.

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Language: Spanish English French Russian

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OMT396973X19 - John Deere 320G and 324G Skid Steer Loader Operator's Manual

TABLE OF CONTENTS....2

Section 1-1: Safety—Safety and Operator Conveniences....35

Safety and Operator Convenience Features....36

Section 1-2: Safety—General Precautions....38

Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance....39

Recognize Safety Information....43

Follow Safety Instructions....44

Operate Only If Qualified....45

Wear Protective Equipment....46

Protect Against Noise....47

Avoid Unauthorized Machine Modifications....48

Control Pattern....49

Inspect Machine....50

Stay Clear of Moving Parts....51

Avoid High-Pressure Fluids....52

Avoid High-Pressure Oils....53

Work In Ventilated Area....54

Avoid Static Electricity Risk When Refueling....55

High Debris Applications....57

Prevent Fires....58

In Case of Machine Fire....59

Prevent Battery Explosions....60

Handle Chemical Products Safely....61

Handle Starting Fluid Safely....62

Decommissioning — Proper Recycling and Disposal of Fluids and Components....63

Prepare for Emergencies....64

Clean Debris from Machine....65

Add Cab Guarding for Special Uses....66

Section 1-3: Safety—Operating Precautions....67

Use Steps and Handholds Correctly....68

Start Only From Operator's Seat....69

Use and Maintain Seat Belt....70

Prevent Unintended Machine Movement....71

Avoid Work Site Hazards....72

Keep Riders Off Machine....74

Avoid Backover Accidents....75

Avoid Machine Tip Over and Machine Damage....76

Avoid Power Lines....77

Operating on Slopes....78

Operating or Traveling On Public Roads....79

Inspect and Maintain ROPS....80

Travel Safely....81

Prevent Acid Burns....82

Add and Operate Attachments Safely....84

Section 1-4: Safety—Maintenance Precautions....85

Park and Prepare for Service Safely....86

Service Machines Safely....87

Service Cooling System Safely....88

Service Accumulator Systems Safely....89

Remove Paint Before Welding or Heating....90

Make Welding Repairs Safely....91

Drive Metal Pins Safely....92

Service Tires Safely....93

Use Proper Lifting Equipment....94

Section 1-5: Safety—Safety Signs and Other Instructions....96

Safety Signs and Other Instructions....96

Section 2-1: Operation—Operator’s Station....108

Machine Control....109

Control Panel—Key Start....113

Control Panel—Keyless Start....116

Sealed Switch Module (SSM)....118

Gauges and Indicators....121

Interlocking Seat Bar....123

Handle Cab Door Safely—If Equipped....124

Cab Door—If Equipped....125

Side Windows—If Equipped....130

Top Window....132

Rear Window (Alternative Exit)....133

Secondary Alternative Exit....134

Fire Extinguisher Location....137

12-Volt Power Outlet....138

Windshield Wiper and Washer....139

Heating/Defrosting Controls—If Equipped....140

Air Conditioner Controls—If Equipped....141

Operator Seat....142

Dome Light....145

Radio—If Equipped....146

Horn Button....150

Rear Camera—If Equipped....151

Beacon—If Equipped....153

Section 2-2: Operation—Operating the Machine....154

Before Starting Work....156

Inspect Machine Daily Before Starting....157

Entering and Exiting Skid Steer Loader....159

Engine Break-In Period....161

Starting the Engine....426

Cold Weather Starting....165

Engine Block Heater—If Equipped....167

Engine Speed Control....168

Stopping the Engine....426

Service ADVISOR™ Remote (SAR) Software Delivery Process....172

Boom Lock....173

Boom Release....174

Steering—Manual Controls....176

Operating Boom—Manual Controls....177

Operating Bucket—Manual Controls....179

Steering—EH Controls....181

Operating Boom—EH Controls....183

Operating Bucket—EH Controls....188

Joystick Performance Package—If Equipped....192

Transmission Response Rate (Travel and Steer)—If Equipped....193

Switchable Controls—If Equipped....194

Hydraulic Response Rate (Boom and Bucket)—If Equipped....195

Creep Mode—If Equipped....196

Attachment Mounting System—Quik-Tatch™....198

Auto-Idle....202

Connecting and Disconnecting Auxiliary Hydraulics....204

Operating Auxiliary Hydraulics....206

Hydraulic System Pressure Release—Manual Controls....208

Hydraulic System Pressure Release—EH Controls....210

Self Leveling Hydraulics—If Equipped....212

Ride Control—If Equipped....214

High Flow Hydraulics—If Equipped....215

Two-Speed Operation—If Equipped....216

Loading Machine on a Trailer....217

Section 2-3: Operation—Monitor Operation....219

Engagement and Monitor Unit (EMU)....220

Main Menu (EMU)....221

Auxiliary Hydraulic Override—If Equipped (EMU)....223

Exhaust Filter (EMU)....224

Exhaust Filter Auto Cleaning (EMU)....225

Exhaust Filter Parked Cleaning (EMU)....226

Courtesy Lighting (EMU)....228

Fan Reverse Interval (EMU)....229

Codes (EMU)....230

Monitor (EMU)....231

Job Timer (EMU)....232

Auto-Idle (EMU)....233

Anti-Theft—If Equipped (EMU)....234

Manual Tracking—If Equipped (EH Only) (EMU)....236

Software Delivery (EMU)....237

Auto-Shutdown With Alarm....238

Section 3-1: Maintenance—Machine....239

Required Emission-Related Information....240

Diesel Fuel....241

Diesel Fuel Specifications....243

Lubricity of Diesel Fuel....244

Handling and Storing Diesel Fuel....245

Biodiesel Fuel....246

Supplemental Diesel Fuel Additives....248

Testing Diesel Fuel....249

Fuel Filters....250

Minimizing the Effect of Cold Weather on Diesel Engines....251

Operating in Cold Temperature Climates....253

Operating at High Altitude....254

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....255

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....257

Diesel Engine Oil Service Interval for Operation at High Altitude....259

Oil Filters....260

Diesel Engine Coolant (engine without wet sleeve cylinder liners)....261

Water Quality for Mixing with Coolant Concentrate....263

Operating in Warm Temperature Climates....264

Testing Coolant Freeze Point....265

Disposing of Coolant....267

Alternative and Synthetic Lubricants....268

Hydraulic and Hydrostatic Oil....269

Chain Case Oil....271

Multipurpose Extreme Pressure (EP) Grease....272

Lubricant Storage....273

Mixing of Lubricants....274

Section 3-2: Maintenance—Periodic Maintenance....275

Engine Identification....276

Service Machine at Specified Intervals....280

Check Hour Meter Regularly....281

Fuel Tank....282

Raising and Blocking Machine....283

Raising Operator's Station....285

Opening and Closing Engine Cover....287

Engine Side Panels—Remove and Install....288

Footwell Removal....290

Footwell Cleanout....291

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....292

Service Intervals....293

Required Parts....295

Maintenance Legend....296

Section 3-3: Maintenance—As Required....298

Check and Clean Cooling Package....299

Check Tire Pressure....301

Check Wheel Lug Nut Torque....304

Replace Cab Fresh Air and Recirculation Air Filters—If Equipped....305

Check Fuel Tank Breather....307

Replace Primary and Secondary Engine Air Filter Elements....308

Check and Drain Primary Fuel Filter and Water Separator....311

Drain Water and Sediment From Fuel Tank....312

Check Accessory Drive Belt....313

Check and Adjust Steering Mistracking....314

Section 3-4: Maintenance—Every 10 Hours or Daily....315

Check Engine Oil Level....316

Check Hydraulic Oil Level....318

Check Coolant Level....320

Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage....321

Section 3-5: Maintenance—Every 50 Hours....322

Check and Clean Dust Unloader Valve....323

Section 3-6: Maintenance—Every 250 Hours....324

Take Engine Oil Sample....325

Section 3-7: Maintenance—Every 500 Hours....326

Drain and Refill Engine Oil and Replace Filter....327

Replace Primary Fuel Filter and Water Separator....330

Replace Final Fuel Filter....332

Replace Hydraulic Oil Filter....334

Lubricate Steering Linkage—If Equipped....335

Check Chain Case Oil Level....336

Take Fluid Samples....337

Section 3-8: Maintenance—Every 1000 Hours....338

Check Coolant Condition....339

Replace Fuel Tank Breather....341

Replace Hydraulic Oil Reservoir Breather....342

Drain and Refill Hydraulic Oil....343

Drain and Refill Chain Case Oil....345

Section 3-9: Maintenance—Every 1500 Hours....346

Check and Adjust Engine Valve Lash....347

Section 3-10: Maintenance—Every 6000 Hours....348

Drain and Refill Cooling System....349

Section 4-1: Miscellaneous—Machine....352

Bleed Fuel System....353

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....354

Do Not Service Control Valves, Cylinders, Pumps, or Motors....355

Precautions for Alternator and Regulator....356

Handling, Checking, and Servicing Batteries Carefully....357

Using Battery Charger....360

Using Booster Batteries—12-Volt System....362

Removing Battery....363

Replacing Battery....365

Welding on Machine....366

Keep Electronic Control Unit Connectors Clean....367

JDLink™ Machine Monitoring System (MMS)—If Equipped....368

Remove and Install Halogen Bulbs....369

Remove and Install Light-Emitting Diode (LED) Lights....371

Adding Rear Counterweights....373

Replacing Accessory Drive Belt....375

Replacing Seat Belt....377

Adjusting Pedal Angle—Manual Hand and Foot Controls....380

Replacing Fuses....381

Replacing Air Heater Fuse....385

Hardware Torque Specifications....386

Unified Inch Bolt and Screw Torque Values....387

Metric Bolt and Screw Torque Values....389

Section 4-2: Miscellaneous—Operational Checkout....392

Operational Checkout....392

Section 4-3: Miscellaneous—Troubleshooting....424

Troubleshooting Procedure....425

Engine....426

Electrical System....428

Hydraulic System....430

Section 4-4: Miscellaneous—Machine Storage....432

Prepare Machine for Storage....433

Monthly Storage Procedure....435

Section 4-5: Miscellaneous—Machine Numbers....437

Record Product Identification Number (PIN)....438

Record Engine Serial Number....439

Keep Proof of Ownership....440

Keep Machines Secure....441

Section 4-6: Miscellaneous—Specifications....442

320G Machine Dimensions....443

320G Machine Specifications....446

320G Drain and Refill Capacities....447

324G Machine Dimensions....448

324G Machine Specifications....451

324G Drain and Refill Capacities....452

Rated Operating Capacity....453

Pallet Fork Lift Chart....454

Eurasian Economic Union....455

Machine Design Life....456

omt391298 - John Deere Remote Control System Skid Steer Loader and Compact Track Loader Operator's Manual....468

TABLE OF CONTENTS....468

Section 1-1: Safety—Safety and Operator Conveniences....481

Safety and Operator Convenience Features....482

Section 1-2: Safety—General Precautions....484

Recognize Safety Information....485

Follow Safety Instructions....486

Operate Only If Qualified....487

Wear Protective Equipment....488

Protect Against Noise....489

Avoid Unauthorized Machine Modifications....490

Control Pattern....491

Inspect Machine....492

Stay Clear of Moving Parts....493

Avoid High-Pressure Fluids....494

Avoid High-Pressure Oils....495

Work In Ventilated Area....496

Avoid Static Electricity Risk When Refueling....497

Prevent Fires....499

High Debris Applications....500

In Case of Machine Fire....501