Mitsubishi Lancer & Lancer Sportback Workshop Repair Manual 2008-2016 PDF - MMTBSLC0716OMES.zip

Full factory-level service and repair manual featuring Electrical Wiring Diagrams for the 2008-2016 Mitsubishi Lancer and Lancer Sportback, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles just like a trained technician would.

The Mitsubishi Lancer and Lancer Sportback (covering the Lancer, Lancer DE, Lancer ES, Lancer ES SportBack, Lancer GT, Lancer GT SportBack, Lancer GTS, Lancer Ralliart, and Lancer SE) workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

'07 Lancer Workshop Service Manual.pdf

'08 Lancer (MUT-III)

lancer_2008_eur.iso

'08 Lancer Workshop Service Manual.pdf

'09 Lancer (MUT-III)

lancer_2009_eur.iso

'09 Sportback (MUT-III)

CG4E09E1.iso

'10 Lancer (MUT-III)

CG1E10E1.iso

'10 Sportback (MUT-III)

CG4E10E1.iso

'11 Lancer, Lancer Sportback (MUT-III)

CGSE11E1.iso

'12 Lancer, Lancer Sportback (MUT-III)

CGSE12E1.iso

'15- Lancer, Lancer Sportback (MUT-III)

CCAE15E1.iso

PRODUCT DETAILS:

Total Pages: 8,022 pages

File Format: PDF / DVD iso image disc

Language: English

TABLE OF CONTENTS

'07 Lancer Workshop Service Manual...1

GR00000100-80...1

CONFIGURATION DIAGRAMS...1

GR00000200-26...3

FRONT AXLE...3

GENERAL INFORMATION...4

SPECIFICATIONS...5

FRONT AXLE DIAGNOSIS...5

SYMPTOM PROCEDURES...6

INSPECTION PROCEDURE 1: Noise during Wheel Rotation...6

DIAGNOSIS...6

STEP 1. Check the wheel bearing end play...6

STEP 2. Check the driveshaft and inner shaft for bending...6

STEP 3. Check the center bearing for wear...6

STEP4. Check the driveshaft assembly for wear or damage...6

STEP 5. Retest the system...6

INSPECTION PROCEDURE 2: Noise Due to Excessive Play of Wheel in Turning Direction...7

DIAGNOSIS...7

STEP 1. Check for play in the inner shaft and side gear serration, the driveshaft and side gear serration, or the driveshaft and front hub serration...7

STEP 2. Retest the system...7

SPECIAL TOOLS...7

ON-VEHICLE SERVICE...10

WHEEL BEARING END PLAY CHECK...10

HUB BOLT REPLACEMENT...10

FRONT AXLE HUB ASSEMBLY...11

REMOVAL SERVICE POINTS...12

INSTALLATION SERVICE POINTS...14

INSPECTION...14

DISASSEMBLY SERVICE POINTS...15

ASSEMBLY SERVICE POINTS...17

INSPECTION...18

DRIVESHAFT ASSEMBLY...19

REMOVAL SERVICE POINTS...20

INSTALLATION SERVICE POINTS...23

DISASSEMBLY SERVICE POINTS...25

ASSEMBLY SERVICE POINTS...26

INSPECTION...27

EBJ BOOT REPLACEMENT...27

GR00000200-27...31

REAR AXLE...31

GENERAL INFORMATION...32

GR00000200-5...33

SYNTHETIC-RESIN PARTS...33

LOCATION OF SYNTHETIC-RESIN PARTS...34

GR00000200-80A...37

CONFIGURATION DIAGRAMS...37

OVERALL CONFIGURATION DIAGRAM...38

HOW TO READ CONFIGURATION DIAGRAMS...39

ENGINE COMPARTMENT...40

ENGINE AND TRANSAXLE...42

DASH PANEL...46

FLOOR AND ROOF...52

DOOR...54

LUGGAGE COMPARTMENT...56

GR00000300-34...57

REAR SUSPENSION...57

GENERAL INFORMATION...58

SPECIFICATIONS...58

GR00000300-6...61

BODY COLOR...61

BODY COLOR CODE...62

BODY COLOR CHARTS...62

BODY COLORING...63

GR00000400-31...65

WHEEL AND TIRE...65

GENERAL INFORMATION...66

SPECIFICATIONS...66

TIRE PRESSURE MONITORING SYSTEM (TPMS)...66

GR00000400-34...67

REAR SUSPENSION...67

GENERAL INFORMATION...68

SPECIFICATIONS...68

REAR SUSPENSION DIAGNOSIS...70

SYMPTOM PROCEDURES...70

INSPECTION PROCEDURE 1: Squeaks or other Abnormal Noise...70

STEP 1. Check for loose rear suspension installation bolts and nuts...70

STEP 2. Check the malfunction of shock absorbers (worn bushings)...70

STEP 3. Check the upper arms and/or lower arms and/or control links for deformity or damage...70

STEP 4. Check the trailing arms for deformity or damage...70

STEP 5. Retest the system...70

INSPECTION PROCEDURE 2: Poor Ride...71

STEP 1. Check the excessive tire inflation pressure...71

STEP 2. Check for malfunction of shock absorbers (weak or broken springs)...71

STEP 3. Check the stabilizer bar and/or stabilizer links for deformity or damage...71

STEP 4. Retest the system...71

INSPECTION PROCEDURE 3: Body Tilting...71

STEP 1. Check for weak or deteriorated bushings...71

STEP 2. Check for weak or broken springs...71

STEP 3. Check the upper arms and/or lower arms and/or control links for deformity or damage...71

STEP 4. Check the trailing arms for deformity or damage...71

STEP 5. Retest the system...71

SPECIAL TOOL...72

ON-VEHICLE SERVICE...73

REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT...73

CAMBER...73

STABILIZER LINK BALL JOINT DUST COVER INSPECTION...73

CONTROL LINK, UPPER ARM AND LOWER ARM...74

REMOVAL SERVICE POINT...75

INSTALLATION SERVICE POINTS...75

CONTROL LINK, UPPER ARM AND LOWER ARM INSPECTION...75

LOWER ARM BUSHING REPLACEMENT...76

TRAILING ARM...78

REMOVAL SERVICE POINT...79

INSPECTION...79

TRAILING ARM BUSHING REPLACEMENT...79

SHOCK ABSORBER ASSEMBLY...82

INSTALLATION SERVICE POINT...83

INSPECTION...83

DISASSEMBLY SERVICE POINT...84

ASSEMBLY SERVICE POINTS...85

STABILIZER BAR GTS, ES...86

INSTALLATION SERVICE POINT...87

INSPECTION...87

STABILIZER LINK BALL JOINT ROTATION TORQUE CHECK...87

STABILIZER LINK BALL JOINT DUST COVER CHECK...87

REAR SUSPENSION CROSSMEMBER...88

REMOVAL SERVICE POINTS...89

INSPECTION...89

GR00000400-9...91

BASE OF BODY REPAIR...91

GENERAL...92

WELDING...92

FUSION WELDING...92

PRESSURE WELDING...92

BRAZING...92

ADVANTAGES OF ELECTRIC RESISTANCE SPOT WELDING...92

PLUG WELDING...100

CONTINUOUS WELDING...101

NOTES REGARDING MIG WELDING...102

BRAZING...102

Notes with regard to brazing work...102

GAS WELDING...103

BODY REPAIR...104

STANDARD PROCEDURES FOR REPLACEMENT OF WELDED PANELS...104

CAUTIONS REGARDING BODY REPAIR...111

THEFT PROTECTION...112

PANEL REPAIR CAUTION...113

HOW TO PEEL OFF THE SURFACE MASKING FILM FROM THE THEFT-PROTECTION LABEL...113

REPAIRS USING A HAMMER AND DOLLY...116

OVERALL ROUGH REPAIRS...117

FRAME STRAIGHTENING NOTES...118

CHECKING FOR FRAME CRACKING OR FLAKING...118

REPAIRING CRACKS...119

NOTES REGARDING REPAIR WORK...121

SAFETY MEASURES...121

HEALTH AND SANITATION PROCEDURES...123

VEHICLE PROTECTION...123

CORROSION PROTECTION...127

ZINC PHOSPHATE COATING...127

BODY SEALING...128

UNDERBODY COATING...128

WAX INJECTION...129

SEALING TAPE...129

ANTICORROSION TREATMENT AT THE TIME OF BODY REPAIR WORK...130

CORROSION PROTECTION FOR HOLLOW PARTS...130

ANTICORROSION TREATMENT OF ROUGH CUTS...130

SPOT SEALER...130

BODY SEALING...131

REPAIR OF SYNTHETIC-RESIN PARTS...133

REPAIR JUDGMENT...134

REPAIR PROCEDURE...134

GR00000400-90...139

CIRCUIT DIAGRAMS...139

HOW TO READ CIRCUIT DIAGRAMS...142

WIRE COLOR CODES...147

ETACS-ECU...148

JOINT CONNECTOR...152

CENTRALIZED JUNCTION...157

FUSIBLE LINK AND FUSE...157

POWER DISTRIBUTION SYSTEM...164

STARTING SYSTEM M/T...172

STARTING SYSTEM CVT...173

IGNITION SYSTEM...174

CHARGING SYSTEM...178

MFI SYSTEM...182

COOLING SYSTEM...194

SHIFT LOCK MECHANISM...197

INVECS-III CVT...198

HEADLIGHT...208

TAILLIGHT, POSITION LIGHT, REAR SIDE MAKER LIGHT, LICENSE PLATE LIGHT AND LIGHTING MONITOR TONE ALARM...212

FOG LIGHT...216

DAYTIME RUNNING LIGHT (DRL)...218

DOME LIGHT, LUGGAGE COMPARTMENT LIGHT AND IGNITION KEY HOLE ILLMINATION LIGHT...222

VEHICLES WITHOUT KEYLESS ENTRY SYSTEM...222

DOME LIGHT, LUGGAGE COMPARTMENT LIGHT AND IGNITION KEY HOLE ILLMINATION LIGHT...226

VEHICLES WITH KEYLESS ENTRY SYSTEM...226

TURN-SIGNAL LIGHT AND HAZARD WARNING LIGHT...232

STOPLIGHT...236

HORN...237

BACKUP LIGHT...238

METER AND GAUGE...240

BRAKE WARNING LIGHT, FUEL WARNING LIGHT AND OIL PRESSURE WARNING LIGHT...244

POWER WINDOWS VEHICLES WITHOUT CENTRAL DOOR LOCKING SYSTEM...248

POWER WINDOWS VEHICLES WITH CENTRAL DOOR LOCKING SYSTEM...254

CENTRAL DOOR LOCKING SYSTEM VEHICLES WITHOUT KEYLESS ENTRY SYSTEM...260

CENTRAL DOOR LOCKING SYSTEM VEHICLES WITH KEYLESS ENTRY SYSTEM...266

KEYLESS OPERATING SYSTEM (KOS)...276

AIR CONDITIONING SYSTEM...284

WINDSHIELD WIPER AND WASHER...296

REAR WINDOW DEFOGGER...298

HEATED DOOR MIRROR...302

REMOTE CONTROLLED DOOR MIRROR...304

AUDIO SYSTEM VEHICLES WITHOUT AUDIO AMPLIFIER...306

AUDIO SYSTEM VEHICLES WITH AUDIO AMPLIFIER...312

CLOCK...322

MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)...324

ACCESSORY SOCKET AND CIGARETTE LIGHTER...340

ANTI-LOCK BRAKING SYSTEM (ABS)...342

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...350

IMMOBILIZER SYSTEM...360

AUTO-CRUISE CONTROL SYSTEM...364

SUNROOF...370

HEATED SEAT...372

IGNITION KEY REMINDER TONE ALARM VEHICLES WITHOUT KOS...376

IGNITION KEY REMINDER TONE ALARM VEHICLES WITH KOS...378

DOOR AJAR WARNING TONE ALARM...382

SEAT BELT WARNING TONE ALARM...386

HANDS FREE SYSTEM...390

CONTROLLER AREA NETWORK (CAN)...402

TIRE PRESSURE MONITORING SYSTEM (TPMS)...412

THEFT-ALARM SYSTEM...416

GR00000500-2...423

BODY DIMENSIONS...423

BODY DIMENSIONS AND MEASUREMENT METHODS...424

TYPE A (PROJECTED DIMENSIONS)...426

TYPE B (ACTUAL-MEASUREMENT DIMENSIONS)...432

GR00000500-27...449

REAR AXLE...449

GENERAL INFORMATION...450

SPECIFICATIONS...450

REAR AXLE DIAGNOSIS...450

SYMPTOM PROCEDURES...451

INSPECTION PROCEDURE 1: Abnormal Noise...451

DIAGNOSIS...451

STEP 1. Check the rear hub assembly installation bolts for looseness...451

STEP 2. Check the wheel bearing end play...451

STEP 3. Check the rear hub rotary-sliding resistance...452

STEP 4. Retest the systems...452

SPECIAL TOOLS...452

ON-VEHICLE SERVICE...453

WHEEL BEARING END PLAY CHECK...453

REAR HUB ROTARY-SLIDING RESISTANCE CHECK...453

HUB BOLT REPLACEMENT...454

REAR AXLE HUB ASSEMBLY...455

REMOVAL SERVICE POINT...456

INSPECTION...456

GR00000500-33...457

FRONT SUSPENSION...457

GENERAL INFORMATION...458

SPECIFICATIONS...458

GR00000600-1...461

BODY CONSTRUCTION...461

BODY COMPONENTS...462

BODY MAIN CROSS-SECTIONAL VIEWS...464

MAINTENANCE, SERVICEABILITY...466

FENDER SHIELD...466

SIDE STRUCTURE...466

SIDE OUTER PANEL...467

BODY CONSTRUCTION CHARACTERISTICS...468

HEADLIGHT SUPPORT...468

FENDER SHIELD...469

FRONT SIDEMEMBER REINFORCEMENT...470

FRONT DECK...472

DASH PANEL...473

SIDE STRUCTURE...474

SIDE STRUCTURE REINFORCEMENT...476

FRONT FLOOR...479