Volvo A25G Articulated Hauler Workshop Repair Service Manual PDF - MVOLCOA25G.zip
This is a full repair and service manual, complete with electrical wiring diagrams, for the Volvo Articulated Haulers A25G. It contains every technical detail needed to maintain, troubleshoot, fix, and service the machine just as professional technicians do.
The Volvo Construction Equipment Articulated Haulers A25G workshop service and repair manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Articulated Haulers A25G Volvo Service Repair Manual.pdf
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
PRODUCT DETAILS:
Pages: 5,917 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
0 - GENERAL...2
00 - DESCRIPTION; COMPLETE MACHINE...3
Complete machine, descriptions...3
Information and warning decals...9
Product plates...18
03 - SPECIFICATIONS...24
Tightening torques...24
Tyre equipment and recommended tyre pressures_{08-11-07}...33
Tyre equipment and recommended tyre pressures_{08-11-37}...35
Weights_{08-12-16}...37
Weights_{08-12-40}...38
07 - STANDARD TIME...39
Operation numbers for additional work...39
08 - TOOL...41
88830227_88830228 User instruction...41
88830268 User Instruction...51
88830384 User instruction...57
88830386 User instruction...64
88830507 User instruction...69
88830508 User instruction...77
88830557 User Instruction...88
E-1763...98
E-2005...100
E-2014...102
E-2502...104
E-2511...106
E-2517...108
E-2518...110
E-2519...112
E-2520...114
E-2524...116
E-2525...123
E-2526...125
E-2527...127
E-2528...128
E-2529...130
E-2530...132
E-2531...133
E-2532...135
E-2533...137
E-2539...138
E-2542...140
E-2546...142
E-2548...144
E-7030...146
Infrared Thermometer...148
Leak detector 951 1207, description...152
09 - MISCELLANEOUS...156
Basic check, transmission...156
Basic checks...158
Brake system, basic check_{07-30-47}...160
Brake system, basic check_{07-31-46}...164
Collection of basic data...168
Electrical system, basic check_{07-35-39}...170
Electrical system, basic check_{07-36-59}...177
Engine, basic check_{07-38-28}...183
Engine, basic check_{07-39-30}...187
Parking brake, basic check_{07-29-24}...191
Parking brake, basic check_{07-29-53}...194
Power transmission, basic check...197
Steering and hydraulics, basic check_{07-28-06}...200
Steering and hydraulics, basic check_{07-28-34}...203
Tech Tool, operationsTech Tool, operations...206
Troubleshooting strategy...208
Troubleshooting, assistant devices...210
1 - STANDARD PARTS, SERVICE...212
16 - LUBRICANT; FUEL; OTHER FLUID...213
AdBlue®_DEF ...213
Alternative fuels...219
Automatic lubrication system...222
Coolant...224
Exhaust heated dump body...226
Grease_{07-25-22}...227
Grease_{07-25-47}...228
Recommended lubricants_{07-24-00}...229
Recommended lubricants_{07-24-44}...234
17 - SERVICE...239
AdBlue®_DEF pump unit filter, replacing...239
AdBlue®_DEF tank breather filter, replacing...242
Air drier cartridge, replacing...244
Air drier filter, replacing_{06-39-32}...246
Air drier filter, replacing_{06-40-08}...250
Alternative exit, checking...254
Arrival Inspection, according to Inspection Programme...256
Automatic central lubrication filter, replacing...257
Automatic lubrication system filter, replacing...260
Axle breather filters, replacing...263
Basic service_{06-54-24}...265
Basic service_{06-54-49}...267
Brake cooling oil level, checking_{05-31-50}...269
Brake cooling oil level, checking_{05-32-17}...270
Brake cooling oil tank breather filter, replacing_{05-29-34}...272
Brake cooling oil tank breather filter, replacing_{05-30-02}...274
Brake cooling oil, changing_{05-30-44}...276
Brake cooling oil, changing_{05-31-12}...279
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{05-28-25}...283
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{05-28-53}...286
Brake system pressure oil filter, replacing_{05-32-59}...292
Brake system pressure oil filter, replacing_{05-33-27}...294
Cab asbestos filter, replacing...296
Cab main filter, replacing...298
Cab prefilter, replacing...300
Condition test and maintenance program...302
Coolant freezing point, checking_{06-33-26}...304
Coolant freezing point, checking_{06-33-54}...306
Coolant, changing_{06-34-48}...308
Coolant, changing_{06-35-29}...313
Delivery Inspection, according to Inspection Programme...319
Drive axles and hubs oil, changing_{05-36-37}...320
Drive axles and hubs oil, changing_{05-37-05}...324
Drive axles leakage, checking...329
Drive belts, checking_{06-51-28}...330
Drive belts, checking_{06-51-58}...332
Dropbox and front axle, breather filter, replacing_{05-38-17}...334
Dropbox and front axle, breather filter, replacing_{05-38-45}...335
Dropbox leakage, checking...337
Dropbox oil, changing_{05-40-44}...338
Dropbox oil, changing_{05-41-11}...340
Dump body alternative, lowering...343
Engine air cleaner primary filter, replacing...345
Engine air cleaner secondary filter, replacing...347
Engine and cab heater extra fuel tank breather filter, replacing...349
Engine and cab heater fuel filter, replacing_{06-31-06}...351
Engine and cab heater fuel filter, replacing_{06-31-34}...353
Engine and dropbox mounts, checking_{06-50-17}...355
Engine and dropbox mounts, checking_{06-50-46}...359
Engine oil and filter, changing_{06-52-49}...363
Engine oil and filter, changing_{06-53-18}...366
Engine oil and filter, changing_{06-53-46}...370
Engine pre cleaner cyclone type, cleaning...374
Exhaust heated load body, checking, cleaning and greasing_{05-17-56}...376
Exhaust heated load body, checking, cleaning and greasing_{05-18-23}...379
Extra fuel prefilter, replacing_{06-44-54}...382
Extra fuel prefilter, replacing_{06-45-22}...384
Fire suppression system, checking_{05-08-09}...386
Fire suppression system, checking_{05-08-50}...411
Frame extension bolted joints torque, checking...437
Frame joint bearings clearance, checking...439
Fuel filters, replacing_{06-46-25}...441
Fuel filters, replacing_{06-47-19}...445
Fuel system extra fuel pre- filter, draining_{06-43-44}...451
Fuel system extra fuel pre- filter, draining_{06-44-12}...453
Fuel tank breather filter, replacing_{06-42-34}...455
Fuel tank breather filter, replacing_{06-43-02}...456
Fuel tank sediment, draining_{06-41-24}...458
Fuel tank sediment, draining_{06-41-52}...460
Hydraulic oil level, checking_{05-14-44}...462
Hydraulic oil level, checking_{05-15-12}...463
Hydraulic oil tank breather filter, replacing_{05-12-26}...465
Hydraulic oil tank breather filter, replacing_{05-12-53}...468
Hydraulic oil, changing_{05-13-35}...470
Hydraulic oil, changing_{05-14-03}...473
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{05-10-07}...477
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{05-10-35}...480
Hydraulic tank sediment, draining_{05-11-17}...485
Hydraulic tank sediment, draining_{05-11-44}...487
Load body rubber cushions clearance, checking...489
Load weighing cable to load cell, checking...491
Lubrication, every 1000 hours...493
Lubrication, every 2000 hours...495
Lubrication, every 250 hours_{06-58-11}...496
Lubrication, every 250 hours_{06-58-49}...499
Lubrication, every 500 hours_{06-56-54}...503
Lubrication, every 500 hours_{06-57-22}...505
MATRIS and Tech Tool, reading...507
Maintenance of Stored Machines, according to Inspection Programme...509
Maintenance service, every 10 hours_{07-14-05}...510
Maintenance service, every 10 hours_{07-14-29}...511
Maintenance service, every 1000 hours_{07-08-45}...512
Maintenance service, every 1000 hours_{07-09-58}...514
Maintenance service, every 2000 hours_{07-07-12}...517
Maintenance service, every 2000 hours_{07-07-36}...520
Maintenance service, every 2000 hours_{07-08-00}...523
Maintenance service, every 250 hours_{07-12-01}...527
Maintenance service, every 250 hours_{07-12-25}...528
Maintenance service, every 4000 hours_{07-04-43}...529
Maintenance service, every 4000 hours_{07-05-07}...532
Maintenance service, every 4000 hours_{07-05-32}...535
Maintenance service, every 4000 hours_{07-05-55}...539
Maintenance service, every 50 hours_{07-13-03}...543
Maintenance service, every 50 hours_{07-13-27}...544
Maintenance service, every 500 hours_{07-11-00}...545
Maintenance service, every 500 hours_{07-11-23}...547
Maintenance service, every 6000 hours_{07-02-07}...549
Maintenance service, every 6000 hours_{07-02-31}...550
Maintenance service, every 6000 hours_{07-02-55}...551
Maintenance service, every 6000 hours_{07-03-19}...552
Maintenance service, first 100 hours...553
Maintenance service, first 1000 hours_{07-15-07}...554
Maintenance service, first 1000 hours_{07-15-31}...555
Maintenance service, first 500 hours...556
Oil-bath air cleaner reservoir filter insert, cleaning...557
Oil-bath air cleaner reservoir oil, changing...560
Oil-bath air cleaner reservoir oil, checking...563
Parking brake function, checking_{05-26-51}...565
Parking brake function, checking_{05-27-14}...566
Parking brake pads, checking...568
Parking brake, checking and adjusting...570
Parking brake, manually releasing_{05-03-13}...576
Parking brake, manually releasing_{05-03-41}...578
Power take-off suction strainer, cleaning_{05-34-56}...581
Power take-off suction strainer, cleaning_{05-35-23}...583
Propeller shaft between transmission and dropbox, removing...586
Propeller shaft movement, checking_{05-39-27}...592
Propeller shaft movement, checking_{05-39-54}...594
Radiator, cleaning_{06-32-16}...596
Radiator, cleaning_{06-32-44}...598
Recovering and towing_{05-05-10}...600
Recovering and towing_{05-05-37}...603
Restoring from service position...607
Restoring of the machine...609
Safety when servicing...611
Secondary steering, checking...613
Service brake disc wear, checking...615
Service points_{07-19-43}...617
Service points_{07-20-12}...620
Service position 1_{07-00-46}...623
Service position 1_{07-01-29}...626
Service_{07-21-14}...630
Service_{07-21-47}...633
Software update, checking...635
Steering cylinder bearings clearance, checking...639
Steering joint bearing, checking...641
Suspension cylinder (GHS) oil, changing_{05-21-25}...643
Suspension cylinder (GHS) oil, changing_{05-21-53}...647
Suspension cylinder (GHS) rubber bearings, checking_{05-23-45}...651
Suspension cylinder (GHS) rubber bearings, checking_{05-24-13}...653
Suspension cylinder (GHS), checking_{05-22-35}...655
Suspension cylinder (GHS), checking_{05-23-03}...659
Tech Tool, operations...663
Trailer hitch, checking...665
Transmission breather filter, replacing_{05-42-16}...668
Transmission breather filter, replacing_{05-42-44}...670
Transmission oil filter, replacing...672
Transmission oil, changing_{05-43-56}...674
Transmission oil, changing_{05-44-24}...676
Transporting the machine_{05-01-15}...678
Transporting the machine_{05-01-51}...685
Tyre wear and air pressure, checking...692
Valves, adjusting_{06-48-44}...694
Valves, adjusting_{06-49-22}...702
19 - GENERAL...709
CE-marking, EMC-directive_{04-59-56}...709
CE-marking, EMC-directive_{05-00-23}...711
Checking function...713
Checklist after a fire or heat exposure...715
Decontamination...717
Environment...721
Environmental handling for the future...723
Environmentally hazardous fluids...725
Environmentally safe handling...726
FOPS and ROPS...728
Fire prevention measures_{04-47-58}...730
Fire prevention measures_{04-48-25}...733
Health hazards with paint, plastics and rubber...736
Rules when handling tyres...739
Safety concerns everybody!...742
Safety during electric welding_{04-49-11}...744
Safety during electric welding_{04-49-34}...746
Safety when handling AdBlue®_DEF...748
Safety when handling accumulators...750
Safety when handling oils and fuel...751
Safety when handling the machine...752
Safety when lifting and supporting the machine...757
Safety when using lifting equipment...759
Safety when working on hydraulic systems...761
Safety when working on pressurized systems...763
Safety when working on the machine's electrical system...764
Safety when working with air conditioning refrigerant...767
Safety when working with batteries...769
Service position 1_{04-57-01}...771
Service position 1_{04-57-36}...775
Starting with booster batteries_{04-53-25}...779