John Deere 550K 650K Crawler Dozer Operation and Tests Workshop Manual TM12288 PDF - MJODTM12288.zip
A full Operations and Tests guide featuring Electrical Wiring Diagrams for the John Deere 550K and 650K Crawler Dozer, packed with service data that lets you maintain, troubleshoot, and overhaul these machines to professional-shop standards.
The Operations and Tests manual for the John Deere 550K and 650K Crawler Dozers covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12288 - John Deere 550K, 650K Crawler Dozer Technical Manual - Operation and Tests.PDF
TM12288 - John Deere 550K, 650K Crawler Dozer Technical Manual - Operation and Tests.EPUB
Total Pages: 1,544 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
550K (PIN: 1T0550KX**E217276-275527)
650K (PIN: 1T0650KX**E216396-275533)
MAIN SECTIONS
Foreword
General Information
Safety
Diagnostic Trouble Codes (DTCs)
Engine Control Unit (ECU) Diagnostic Trouble Codes
Standard Display Monitor (SDM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Blade Control Joystick (BCJ) Diagnostic Trouble Codes
Electrohydraulic Controller (EHC) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory Of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
Topcon Integrated Grade Control (IGC) Operation (Factory Installation)
References
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydrostatic System
Theory of Operation
Diagnostic Information
Test
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Test
tm12288 - 550K and 650K Crawler Dozer
Table of Contents
Foreword
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Add Cab Guarding For Special Uses
Start Only From Operator’s Seat
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Prevent Unintended Detonation of Explosive Devices
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 9001: Diagnostic Trouble Codes (DTCs)
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000091.09 - CAN Throttle Missing From VCU
000111.07 - Engine Coolant Level Invalid
000111.17 - Engine Coolant Temperature Invalid
000647.05 - Fan Drive Solenoid Open or Short to Power
000647.06 - Fan Drive Solenoid Short to Ground
001321.09 - Starter Signal Missing
001321.16 - Engine Starter Engaged Too Long
001321.31 - Starter Solenoid Open Circuit
002000.13 - Security Violation
002030.19 - Communication Error With Source Address 30
003353.31 - Alternator Excitation Condition Exists
005484.05 - Fan Reversing Solenoid Open or Short to Power
005484.06 - Fan Reversing Solenoid Short to Ground
Group 20: Standard Display Monitor (SDM) Diagnostic Trouble Codes
Standard Display Monitor (SDM) Diagnostic Trouble Codes
000096.03 - Fuel Level Sensor Open or Short
000096.04 - Fuel Level Sensor Short to Ground
002000.09 - CAN Communication No ECU Configuration
002030.09 - Loss of CAN Communication With VCU
002141.09 - Loss of CAN Communication With SSM
002251.09 - Communication System Message Missing
003156.09 - Loss of CAN Communication With EHC
Group 30: Sealed Switch Module (SSM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
000444.04 - Invalid Application Configuration
000629.12 - JDOS Watchdog Timeout
000639.12 - Lost CAN Message
000639.14 - CAN Bus Off
002033.09 - No CAN Messages
002634.04 - Ignition Relay Short to Ground
002634.05 - Ignition Relay Open Circuit
520752.04 - Keypad 7 Button Stuck
520752.09 - No LED Response For Keypad 7 Button
520753.04 - Washer Button Stuck
520753.09 - No LED Response For Washer Button
520754.04 - Keypad 9 Button Stuck
520754.09 - No LED Response for Keypad 9 Button
520755.04 - Transmission Speed Up Button Stuck
520755.09 - No LED Response For Transmission Speed Up Button
523335.04 - Transmission Speed Down Button Stuck
523335.09 - No LED Response For Transmission Speed Down Button
523336.04 - Rear Wiper Button Stuck
523336.09 - No LED Response For Rear Wiper Button
523338.04 - Front Wiper Button Stuck
523338.09 - No LED Response For Front Wiper Button
523339.04 - Wiper Speed Button Stuck
523339.09 - No LED Response For Wiper Speed Button
523340.04 - Standard Lights Button Stuck
523340.09 - No LED Response For Standard Lights Button
523849.04 - Work Lights Button Stuck
523849.09 - No LED Response For Work Lights Button
523850.04 - Boom-Height Kickout Button Stuck
523850.09 - No LED Response For Boom-Height Kickout Button
523852.04 - Keypad 6 Button Stuck
523852.09 - No LED Response For Keypad 6 Button
523854.04 - Keypad 5 Button Stuck
523854.09 - No LED Response For Keypad 5 Button
523855.04 - Keypad 4 Button Stuck
523855.09 - No LED Response For Keypad 4 Button
523856.04 - Auxiliary Power Button Stuck
523856.09 - No LED Response For Auxiliary Power Button
523857.04 - Return To Dig Button Stuck
523857.09 - No LED Response For Return To Dig Button
523858.04 - Keypad 3 Button Stuck
523858.09 - No LED Response For Keypad 3 Button
523860.04 - Keypad 2 Button Stuck
523860.09 - No LED Response For Keypad 2 Button
523861.04 - Auto-Off Button Stuck
523861.09 - No LED Response For Auto-Off Button
523862.04 - Reversing Fan Button Stuck
523862.09 - No LED Response For Reversing Fan Button
523863.04 - Hydraulic Enable Button Stuck
523863.09 - No LED Response For Hydraulic Enable Button
523864.04 - Undefined Button 4 Stuck
523864.09 - No LED Response For Undefined Button 4
523865.04 - Undefined Button 3 Stuck
523865.09 - No LED Response For Undefined Button 3
523867.04 - Stop Button Stuck
523867.09 - No LED Response For Stop Button
523868.04 - Start Button Stuck
523868.09 - No LED Response For Start Button
Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
000070.00 - Park Lock Lever Inputs Both ON
000070.01 - Park Lock Lever Inputs Both OFF
000091.03 - Throttle Sensor Short to Power
000091.04 - Throttle Sensor Open or Short
000116.00 - Brake Pressure High
000116.01 - Brake Pressure Low
000116.03 - Brake Pressure Short to Power
000116.04 - Brake Pressure Open or Short
000158.03 - Switched System Volts Too High
000158.04 - Switched System Volts Too Low
000168.04 - Unswitched System Volts Too Low
000177.00 - Trans Oil Temp Overtemp
000177.03 - Trans Oil Temp Short to Power
000177.04 - Trans Oil Temp Short to Ground
000177.16 - Trans Oil Temp Mod Overtemp
000190.09 - CAN Comm No Engine Speed
000190.19 - CAN Engine Speed Message Invalid Data
000521.00 - Decel Sensor Input > Max Cal
000521.01 - Decel Sensor Input < Min Cal
000521.03 - Decel Sensor Short to Power
000521.04 - Decel Sensor Open or Short
000521.05 - Decel Sensor Brake Cal Too Lo
000521.06 - Decel Sensor Brake Cal Too Hi
000521.13 - Decel Sensor Not Calibrated
000521.15 - Decel Sensor Min Cal Too High
000521.16 - Decel Sensor Max Cal Too High
000521.17 - Decel Sensor Min Cal Too Low
000521.18 - Decel Sensor Max Cal Too Low
000581.00 - Speed Buttons Input > Max Cal
000581.01 - Speed Buttons Input < Min Cal
000581.03 - Speed Buttons Short to Power
000581.04 - Speed Buttons Open or Short
000581.07 - Speed Buttons Stuck Button
000581.13 - Speed Buttons Not Calibrated
000581.15 - Speed Buttons Min Cal Too High
000581.16 - Speed Buttons Max Cal Too High
000581.17 - Speed Buttons Min Cal Too Low
000581.18 - Speed Buttons Max Cal Too Low
000604.03 - FNR Neutral Switch Open Circuit
000604.04 - FNR Neutral Switch Short Circuit
000604.15 - FNR Neut Switch Min Cal Too High
000604.16 - FNR Neut Switch Max Cal Too High
000604.17 - FNR Neut Switch Min Cal Too Low
000604.18 - FNR Neut Switch Max Cal Too Low
000619.05 - Brake Solenoid Open or Short to Power
000619.06 - Brake Solenoid Short to Ground
000629.12 - VCU Watchdog Timer Exceeded
000907.04 - Left Speed Sensor Short to Ground
000907.07 - Left Speed Sensor No Response
000907.12 - Left Speed Sensor Open
000908.04 - Right Speed Sensor Short to Ground
000908.07 - Right Speed Sensor No Response
000908.12 - Right Speed Sensor Open
000924.06 - Aux Power Short to Ground
001569.31 - Engine Derate Condition
001638.00 - Hyd Oil Temp Overtemp
001638.03 - Hyd Oil Temp Short to Power
001638.04 - Hyd Oil Temp Short to Gnd
001638.16 - Hyd Oil Temp Mod Overtemp
001713.31 - Hyd Oil Filter Restricted
002000.09 - Loss of CAN comm with ECU
002023.09 - Loss of CAN Comm with SDM
002141.09 - Loss of CAN Comm with SSM
002251.09 - Communication System Message Missing
002355.05 - Front Work Light Open or Short to Power
002355.06 - Front Work Light Short to Ground
002356.05 - Front Drive Light Open or Short to Power
002356.06 - Front Drive Light Short to Ground
002359.05 - Rear Drive Light Open or Short to Power
002359.06 - Rear Drive Light Short to Ground
002660.00 - Steer Sensor Input > Max Cal
002660.01 - Steer Sensor Input < Min Cal
002660.03 - Steer Sensor Short to Power
002660.04 - Steer Sensor Open or Short
002660.07 - Steer Sensor Neut Cal Out of Range
002660.13 - Steer Sensor Not Calibrated
002660.15 - Steer Sensor Min Cal Too High
002660.16 - Steer Sensor Max Cal Too High
002660.17 - Steer Sensor Min Cal Too Low
002660.18 - Steer Sensor Max Cal Too Low
002661.00 - FNR Sensor Input > Max Cal
002661.01 - FNR Sensor Input < Min Cal
002661.03 - FNR Sensor Short to Power
002661.04 - FNR Sensor Open or Short
002661.07 - FNR Sensor Neut Cal Out of Range
002661.13 - FNR Sensor Not Calibrated
002661.15 - FNR Sensor Min Cal Too High
002661.16 - FNR Sensor Max Cal Too High
002661.17 - FNR Sensor Min Cal Too Low
002661.18 - FNR Sensor Max Cal Too Low
003359.31 - Trans Oil Filter Restricted
003509.03 - 5V Supply #1 Short to Power
003509.04 - 5V Supply #1 Short to Ground
003511.03 - 5V Supply #3 Short to Power
003511.04 - 5V Supply #3 Short to Ground
003512.03 - 5V Supply #4 Short to Power
003512.04 - 5V Supply #4 Short to Ground
521996.06 - Door Washer Motor Short to Ground
521997.05 - Left Door Wiper Open or Short to Power
521997.06 - Left Door Wiper Short to Ground
521998.05 - Right Door Wiper Open or Short to Power
521998.06 - Right Door Wiper Short to Ground
521999.00 - Park Lock Lever Inputs Both On
521999.01 - Park Lock Lever Inputs Both Off
522312.06 - Washer Motor Short to Ground
522433.05 - Rear Wiper Open or Short to Power
522433.06 - Rear Wiper Short to Ground
522434.05 - Front Wiper Open or Short to Power
522434.06 - Front Wiper Short to Ground
522444.00 - Charge Pressure High
522444.01 - Charge Pressure Low
522444.03 - Charge Pressure Short to Power
522444.04 - Charge Pressure Open or Short
522447.05 - Right Fwd Pump Coil Open or Short
522447.06 - Right Fwd Pump Coil Short to Power
522447.15 - Right Fwd Pump Thresh Cal High
522447.16 - Right Fwd Pump Max Spd Cal High
522447.17 - Right Fwd Pump Thresh Cal Low
522447.18 - Right Fwd Pump Max Spd Cal Low
522448.05 - Right Rev Pump Coil Open or Short
522448.06 - Right Rev Pump Coil Short to Pwer
522448.15 - Right Rev Pump Thresh Cal High
522448.16 - Right Rev Pump Max Spd Cal High
522448.17 - Right Rev Pump Thresh Cal Low
522448.18 - Right Rev Pump Max Spd Cal Low