Mercedes-Benz W201 190 190 E 190 D Workshop Repair Service Manual 1982-1993 PDF Download - MMBW108W201OPMK.zip & MMBW201OPEK.zip
A factory-level service and repair guide, complete with Electrical Wiring Diagrams, covering the 1982-1993 Mercedes-Benz W201 190 Series (190, 190 E, 190 D) — packed with every technical detail you need to service, troubleshoot, fix, and rebuild these cars to the standard of a professional shop.
Inside the Mercedes-Benz W201 (190, 190 E, 190 D) 190 Series workshop service repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series Service Repair Manual 1982-1993.pdf
PRODUCT DETAILS:
Total Pages: 7,912 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
00_Overall Vehicle........3
00.00 - 00 - Acronyms Used in the Diagnostic Manual Passenger Cars (dh0000p0ac00ux)........14
00.00 - 00 - Connection and Use of Test Equipment 1 - Explanation of Symbols Used for Test Equipment and Components Passenger cars (dh0000p0a001ux)........16
00.00 - 00 - Connection and Use of Test Equipment 2 - Connector Layout of Data Link Connector Passenger cars (dh0000p0a002ux)........17
00.00 - 00 - Connection and Use of Test Equipment 3 - Connecting HHT or Impulse Counter Scan Tool, Reading and Erasing Diagnostic Trouble Code Memory - Passenger cars (dh0000p0a003ux)........19
00.00 - 00 - How to Use the Diagnostic Manual Passenger Cars (dh0000p0aan0ux)........22
00.00 - 00 - How to use the Diagnostic Manual Passenger Cars (dh0000p0can0ux)........24
00.00 - 00 - Overview of test descriptions Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0up00x)........26
00.00 - 00 - Preface - Diagnostic Manual Passenger cars (dh0000p0avt0ux)........28
00.00 - 00 - Preface Diagnosis Manual Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00vt00x)........29
00.00 - 00 - Survey of Tests Chassis and Drivetrain Volumes 1 thru 3 Passenger Cars (dh0000pf0up0ux)........30
00.00 - 00 - Survey of Tests Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 112, 113, 116, 117, 119, 120 (dh0000pm0up0ux)........31
00.00 - 00 - Survey of Tests Diagnostic Manuals Body and Accessories Passenger Cars (dh0000pa0up0ux)........32
00.00 - 00 - Survey of Tests Information and Communication Volume 1 Passenger Cars (dh0000pi0up0ux)........34
00.00 - 00 - Survey of test descriptions Diagnosis Chassis Models 124, 129, 140, 170, 202, 210 (dh0000pf0up00x)........35
00.00 - 00 - Use of Diagnosis Manual Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0an00x)........36
00.00 - 00 - Use of the diagnosis manual Diagnosis; Chassis - Body - Climate control - Information_Communication Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00an00x)........38
00.00 - Connecting and using test equipment (ad00.00-p-1000az)........40
00.00 - Service Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)........41
00.00 - Service Information Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)........43
00.00 - Service Information Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)........44
00.00 - Service Information On-board diagnostic systems and emissions control tampering (si00.00-u-0131a)........45
00.00 - Service Information_ Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)........46
00.00 - Service Information_ Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)........48
00.00 - Service Information_ Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)........49
00.00 - Service Information_ No liability for third-party retrofits (si00.00-p-0025a)........50
00.00 - Service Information_ On-board diagnostic systems and emissions control tampering (si00.00-u-0131a)........51
00.00 - Service Information_ Operation items for test drives (si00.00-p-0009a)........52
00.00 - Service Information_ Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases (si00.00-p-0088a)........54
00.00 - Service Information_ QR code for rescue forces (si00.00-p-0089a)........57
00.00 - Service Information_ Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries and gaseous fuel drive systems (si00.00-p-0156a)........58
00.00 - Service information Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a)........62
00.00 - Service information New update concept for diagnosis applications (si00.00-z-0004a)........64
00.00 - Service information_ Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a)........65
00.00 - Service information_ New update concept for diagnosis applications (si00.00-z-0004a)........67
00.00 - Service-Information_ Ausfu¨llen UPS-Absendeformular (si00.00-p-0085a)........68
00.00 - Service-Information_ Hinweise zum Ausfu¨llen des Altteile-Ru¨cklieferscheins (si00.00-p-0076a)........69
00.00 - Service-Information_ Unfallforschung (si00.00-p-0021a)........70
00.00 - ervice Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)........71
00.01 - Introduction of WIS Service Media (sn00.01-z-0012a)........73
00.01 - Overview of the steering gears Steering gear 765........75
00.01 - Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)........79
00.01 - Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)........80
00.01 - Service Information Invoicing of quick test (si00.01-p-0006a)........81
00.01 - Service Information SDconnect rechargeable battery (si00.01-p-0003a)........82
00.01 - Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)........83
00.01 - Service Information Synonym search - New functionality in WIS (si00.01-z-0036a)........84
00.01 - Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)........85
00.01 - Service Information Update of email distributor (si00.01-z-0037a)........86
00.01 - Service Information WIS Service Media (si00.01-z-0012a)........87
00.01 - Service Information bulletin on optimized design and location of system and function descriptions (si00.01-p-0009a)........88
00.01 - Service Information_ Content and application of data mediums_ Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)........89
00.01 - Service Information_ Damage or breakdown case in international traffic (si00.01-z-0031a)........90
00.01 - Service Information_ Invoicing of quick test (si00.01-p-0006a)........91
00.01 - Service Information_ SDconnect rechargeable battery (si00.01-p-0003a)........92
00.01 - Service Information_ Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)........93
00.01 - Service Information_ Synonym search - New functionality in WIS (si00.01-z-0036a)........94
00.01 - Service Information_ Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)........95
00.01 - Service Information_ Update of email distributor (si00.01-z-0037a)........96
00.01 - Service Information_ WIS Service Media (si00.01-z-0012a)........97
00.01 - Service-Information Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a)........98
00.01 - Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)........99
00.01 - Service-Information_ Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a)........102
00.01 - Service-Information_ Xentry Support & Feedback in WIS net (si00.01-z-0030a)........103
00.01 - ervice Information Damage or breakdown case in international traffic (si00.01-z-0031a)........106
00.01 - ervice Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)........107
00.01 - ervice Information Synonym search - New functionality in WIS (si00.01-z-0036a)........108
00.01 - ervice Information Update of email distributor (si00.01-z-0037a)........109
00.01 - ervice-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)........110
00.10 - 0000 - Preface All models Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0000pkavt0ux)........113
00.10 - Check gear capacity (ar00.10-p-1010a)........116
00.10 - Design and operation of the electronic accelerator pedal (ASR) Function description KE-injection B. Driving with ASR........119
00.10 - Function description Central locking (single-door system) A. General, B. Components, C. Component arrangement Model 201........122
00.10 - Removal and installation of the thermostat switch of refrigerator box Models 124, 126, 129, 140, 201........126
00.10 - Service Information Engine output increase (si00.10-p-0004a)........128
00.10 - Service Information Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)........129
00.10 - Service Information Specified data for emissions inspection (si00.10-p-0037a)........131
00.10 - Service Information Vehicle identification plate orders (si00.10-p-0003b)........132
00.10 - Service Information_ Engine output increase (si00.10-p-0004a)........133
00.10 - Service Information_ Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)........134
00.10 - Service Information_ Specified data for emissions inspection (si00.10-p-0037a)........136
00.10 - Service Information_ Vehicle identification plate orders (si00.10-p-0003b)........137
00.10 - Service-Information Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)........138
00.10 - Service-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)........143
00.10 - Service-Information Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a)........145
00.10 - Service-Information Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)........149
00.10 - Service-Information Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)........150
00.10 - Service-Information_ Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)........151
00.10 - Service-Information_ Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)........156
00.10 - Service-Information_ Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a)........158
00.10 - Service-Information_ Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)........162
00.10 - Service-Information_ Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)........163
00.10 - ervice-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)........164
00.12 - Removal and installation of the refrigeration unit Models 124, 126, 129, 140, 201........166
00.15 - Function description Catalytic converter KE-Injection........169
00.19 - Overall network (GVN), basic function (gf00.19-p-9900a)........174
00.19 - Removing contacts from plugs and connectors (ar00.19-p-0120a)........175
00.20 - 0006 - Overview, model, work sheet, order no. Models 107 from 8_85, 124_129_140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0000pkwvt06x)........181
00.20 - 0050 - Checking the condition of all the assemblies and for leakage Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0050pkw0000x)........182
00.20 - 0050 - Inspecting component condition Model 107 up to 7_85, 123, 126 up to 8_85, 201 up to 12_84 Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0050pk0000ux)........183
00.20 - 0051 - Checking the condition of the lines and hoses and for leaks Models; 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0051pkw0000x)........184
00.20 - 0051 - Inspecting condition of lines and hoses Model 107 through 7_85, 123, 126 through 8_85, 201 through 12_84 Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0051pk0000ux)........185
00.20 - 0053 - Inspecting components, lines and hoses Model 107 starting 8_85, 124, 126 starting 9_85, 129, 140, 201 starting 1_85 Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0053pk0000ux)........186
00.20 - 0053 - Visual inspection for missing components, leakage assemblies, chafing points, line position Models; 107 from 08_85, 124, 126 from 09_85, 129, 140, 201 from 01_85 (wh0053pkw0000x)........196
00.20 - 0090 - Checking chassis and supporting body components for damage and corrosion Models 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0090pkw0000x)........208
00.20 - 0090 - Suspension and body structure inspection All Models Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0090pk0000ux)........210
00.20 - 0091 - Checking chassis and supporting body components for damage and corrosion Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0091pkw0000x)........212
00.20 - 0091 - Water leakage and corrosion inspection Model 107 through 7_85, 123, 126 through 8_85, 201 through 12_84 Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0091pk0000ux)........213
00.20 - 1st care service 10000 - 12500 km, additional between the maintenance services every 10000 km_annually (ap00.20-p-1220a)........214
00.20 - Care service every 7 500 km_10 000 km (ap00.20-p-1221a)........215
00.20 - Economy service - vehicles older than 4 years (ap00.20-p-0008a)........216
00.20 - Function description B. Location of components Electronic ignition system with variable characteristics EZL KE-injection........221
00.20 - Function description Exhaust manifold KE-injection........226
00.20 - Function description I. EZL resistance trimming plug Electronic ignition system with variable characteristics EZL KE-injection........231
00.20 - Maintenance (ap00.20-p-0000c)........236
00.20 - Maintenance service every 15 000 km_20 000 km (ap00.20-p-1222a)........237
00.20 - Maintenance service every 20 000 km_2 years (ap00.20-p-0005b)........241
00.20 - Overview of check before driving into working area (ap00.20-p-0062u)........245
00.20 - Service Information Adding AdBlue(R) during service (si00.20-p-0004a)........246
00.20 - Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)........248
00.20 - Service Information Notes on Economy-Service (si00.20-p-0035a)........249
00.20 - Service Information_ Adding AdBlue(R) during service (si00.20-p-0004a)........250
00.20 - Service Information_ Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)........252
00.20 - Service Information_ Notes on Economy-Service (si00.20-p-0035a)........253
00.30 - Function description Design and operation B. Fuel supply KE-injection........254
00.30 - Function description Design and operation G. Idle speed devices - a)-e) KE-injection........270
00.30 - Function description Fuel tank air admission and ventilation A. All models, B. Model 107, C. 124, 126, 201, D. 126 with ASR, E. Model 129 KE-Injection........305
00.35 - Testing the air conditioning system refrigerating capacity (quick test) Model 201 with Tempmatic (USA)........312
00.40 - Directory of additional operating fluids (bb00.40-p-0300zz)........315
00.40 - Function of the crankcase ventilation Engine 102 KE in model 201........316
00.40 - General list (bb00.40-p-0000zz)........319
00.40 - List of fuels (bb00.40-p-0100zz)........320
00.40 - List of lubricants (bb00.40-p-0200zz)........321
00.40 - Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)........322
00.40 - Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)........327
00.40 - Service Information Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)........328
00.40 - Service Information_ Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)........329
00.40 - Service Information_ Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)........330
00.40 - Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)........331
00.40 - Service information_ Dying of windshield washer fluid concentrate (si00.40-z-0006a)........332
00.45 - Service Information Multipurpose metal grease (si00.45-p-0004a)........333
00.45 - Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)........334
00.45 - Service Information_ Multipurpose metal grease (si00.45-p-0004a)........335
00.45 - Service Information_ Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)........336
00.45 - ervice Information Multipurpose metal grease (si00.45-p-0004a)........337
00.45 - ervice Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)........338
00.60 - Raise_lower vehicle with vehicle lift (ar00.60-p-1006a)........339
00.60 - Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a)........341
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase........342
01.00 - 00 - How to use the Diagnosis Manual (Diesel Engines) Passenger Cars (dh0000p0ban0ux)........349
01.00 - 0005 - Overview - Engines, models, output and compression ratio Engine 102 KE in model 201 (ra01981020005x)........351
01.00 - Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)........352
01.00 - Combustion engine mechanical components, basic function (gf01.00-p-9900a)........353
01.00 - Combustion engine, basic function (gf01.00-p-9901a)........356
01.00 - Removal and installation of heater box Model 201 with Tempmatic (USA)........357
01.00 - Removal and installation of the shock absorber strut Models 124, 201........361
01.00 - Removal and installation of the windshield glass Model 201........373
01.00 - Removing and installing heater box Heating, ventilation Model 201........379
01.00 - Technical modifications - Passenger cars - Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)........385
01.00 - Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)........386
01.00 - Technical modifications_ Passenger cars_ Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)........387
01.00 - Test and adjustment values - Passenger cars - Complete engine, crankcase ventilation, cylinder head , crankcase (be - javax.swing.ImageIcon@2b87e11f - be01.00-z-9999az)........388
01.00 - Test and adjustment values - Passenger cars - Complete engine, crankcase ventilation, cylinder head , crankcase (be - javax.swing.ImageIcon@747e90c5 - be01.00-z-9999az)........390
01.00 - Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be - javax.swing.ImageIcon@4097b769 - be01.00-z-9999az)........392
01.00 - Test and adjustment values_ Passenger cars_ Complete engine, crankcase ventilation, cylinder head , crankcase (be - javax.swing.ImageIcon@3cfbe933 - be01.00-z-9999az)........394
01.00 - Testing compression pressure (ar01.00-p-1200hw)........396
01.10 - 0015 - Checking cylinders for leaks Engines 601, 602 (except 602.98), 603 (ra01006010015x)........398
01.10 - 0020 - Illuminating the cylinder Engines 601, 602 (except 602.98), 603 (ra01006010020x)........404
01.10 - 0030 - Removal and installation of the engine (oil capacity) Engine 102 KE in model 201 (ra01981020030x)........406
01.10 - 0101 - Engine oil and filter change Engine 102.985, 103 104 Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0101pk0006ux)........429
01.10 - 0101 - Engine oil and filter change Engine 601, 602, 603 Maintenance Manual - Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0101pk0045ux)........435
01.10 - 0101 - Engine oil and filter change Models; 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 All engines (wh0101pkw0000x)........440
01.10 - 0110 - Measurement of, boring and honing the cylinder bores Engine 102 KE in model 201 (ra01981020110x)........454
01.10 - 0150 - Testing the compression pressure Gasoline engines; 102 to 12_84, 110, 116, 117 in model 107 to 07_85, 116, 117 in model 126 to 08_85, 123 (wh0150pkw0000x)........457
01.10 - A - Test and Adjustment Data 12 - Engine 102.961 CFI Engine 102 CFI (dh120am00000ux)........462
01.10 - Removal and installation of heat exchanger Model 201 with Tempmatic (USA)........464
01.10 - Remove_install engine (ar01.10-p-2400hx)........467
01.10 - Service Information Application of surface sealants (si01.10-p-0015a)........471
01.10 - Service Information Cleaning sealing surfaces (si01.10-p-0004a)........472
01.10 - Service Information Guidelines on engine number (si01.10-p-0014a)........473
01.10 - Service Information Note on mounting engine in assembly stand (si01.10-p-0016a)........474
01.10 - Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)........475
01.10 - Service Information_ Application of surface sealants (si01.10-p-0015a)........477
01.10 - Service Information_ Cleaning sealing surfaces (si01.10-p-0004a)........478
01.10 - Service Information_ Guidelines on engine number (si01.10-p-0014a)........479
01.10 - Service Information_ Note on mounting engine in assembly stand (si01.10-p-0016a)........480
01.10 - Service Information_ Standardized procedure for complaints on the engine (si01.10-p-0001a)........481
01.10 - Technical modifications_ Engine Removal_installation of engine, crankcase, cylinder head, crankcase ventilation Engines 601, 602 (except 602.98), 603 (ra0100601ta00x)........483
01.12 - Partial replacement of the front end without front wall Model 201 Sedan........484
01.15 - Removal and installation of heater valve Model 201 with Tempmatic (USA)........516
01.16 - Complete replacement of the main floor Model 201, Sedan........517
01.20 - 0040 - Crankcase ventilation - Function A. Standard version, B.Naturally aspirated and turbo-engines with exhaust gas re-circulation, Engines 601, 602 (except 602.98), 603 (ra01006010040x)........542
01.20 - 0406 - Removal and installation of the cylinder head cover Engine 102 KE in model 201 (ra01981020406x)........549
01.20 - Testing the fuel pressures and for internal leaks Engine 102 KE........551
01.24 - Testing the starting device Engine 102 KE........560
01.30 - 0400 - Notes regarding the cylinder head Engines; A. 102.990, B. 102.991, C. 102.992 in model 201 (ra01981020400x)........571
01.30 - 0400 - Repair notes for the cylinder heads and gaskets A. Engine 601, B. Engines 602 (except 602.98), 603 (ra01006010400x)........575
01.30 - 0407 - Reconditioning the spark plug threads in the cylinder head Engine 102 KE in model 201 (ra01981020407x)........583
01.30 - 0410 - Refinishing the precombustion chamber sealing surface Engines 601, 602 (except 602.98), 603 (ra01006010410x)........588
01.30 - 0416 - Modifications to the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010416x)........594
01.30 - 0417 - Removal and installation of the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010417x)........601
01.30 - 0418 - Facing cylinder head contact face Engines 601, 602 (except 602.98), 603 (ra01006010418x)........609
01.30 - 0420 - Pressure test of the cylinder head Engines 601, 602 (except 602.98), 603 (ra01006010420x)........613
01.30 - Complete replacement of the rear floor Model 201........615
01.30 - Remove and install the rear axle shaft flange with angular ball bearing Models 124, 201........626
01.30 - Remove_install cylinder head (ar01.30-p-5800hx)........636
01.35 - Testing the injection valves Engine 102 KE - Basic and national version from 1986........640
01.40 - 0105 - Construction differences and modifications to the crankcase Engine 102 KE in model 201 (ra01981020105x)........645
01.40 - 0130 - Knocking out and inserting the steel balls in the main oil duct Engines 601, 602 (except 602.98), 603 (ra01006010130x)........654
01.40 - 0140 - Replacement of core plug in the crankcase Engine 102 KE in model 201 (ra01981020140x)........657
01.40 - 0140 - Replacement of the core hole plug caps in the crankcase Engines 601, 602 (except 602.98), 603 (ra01006010140x)........660
01.40 - 0210 - Removal and installation of the timing case cover Engine 102 KE in model 201 (ra01981020210x)........663
01.40 - 0211 - Modifications to the timing case cover Engines 601, 602 (except 602.98), 603 (ra01006010211x)........672
01.40 - 0222 - Removal and installation of the closing cover Engine 102 KE in model 201 (ra01981020222x)........675
01.40 - 0222 - Removal and installation of the end cap Engines 601, 602 (except 602.98), 603 (ra01006010222x)........677
01.40 - Boring and honing cylinder bores (ar01.40-p-9291aw)........681
01.40 - Installing cylinder liner (ar01.40-p-9273aw)........683
01.40 - Machining the crankcase contact surface (ar01.40-p-9133aw)........684
01.40 - Measuring cylinder bores (ar01.40-p-9202aw)........687
01.40 - Remove cylinder liner (ar01.40-p-9272aw)........689
01.40 - Remove_install end cover (ar01.40-p-8913ha)........691
01.40 - Remove_install timing case cover (ar01.40-p-8000hx)........694
01.40 - Sealing timing case cover (ar01.40-p-8003a)........697
01.40 - Widening cylinder bore in crankcase (ar01.40-p-9271aw)........699
01.45 - 0315 - Design differences and modifications to oil pans Engines 601, 602 (except 602.98), 603 (ra01006010315x)........701
01.45 - Remove_install oil pan (ar01.45-p-7500hz)........707
01.50 - Cavity preservation following repair work A. Detachable parts, B. Welded in parts Model 201........709
01.65 - Testing the fuel pump relay Overview of fuel pump relay, Test Engine 102 KE from 1986........715
01.82 - Removal and installation of driver's seat backrest cover Model 201........725
02.11 - Modifications and differences in versions of oil pump Engine 102 KE in model 201........729
02.15 - Removal and installation of the injection valves Engine 102 KE........732
02.20 - Checking, removal and installation of the brake disc on the front axle Models 124, 201........734
02.28 - Checking, removal and installation of the brake discs on the rear axle Models 124, 201........738
02.30 - Removal and installation of transmission front cover, Renewing radial sealing ring 5 Speed Mechanical Transmission 717........743
02.50 - Test values for the springs Models 124, 201........747
02.64 - Checking the windshield washing water level indication Model 201........748
04.00 - Function description auxiliary heater A. General Models 124, 126, 201........754
04.10 - Removal and installation of the flywheel or driven plate Engine 102 KE in model 201........764
04.19 - Widening the camshaft basic bores (repair size) Engine 102 KE in model 201........769
04.84 - Removal and installation of fuel metering pump Auxiliary heater C. Model 201........771
03_Crank Assembly........773
03.00 - 0345 - Checking and correcting adjustment of TDC sensor Engines 601, 602 (except 602.98), 603 (ra03006010345x)........776
03.00 - Adjustment of the wheel bearing play Models 124, 129, 201........782
03.00 - Technical modifications - Passenger cars - Crank assembly (bt03.00-z-9999az)........788
03.00 - Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az)........789
03.00 - Technical modifications_ Crank assembly Engines 601, 602 (except 602.98), 603 (ra0300601ta02x)........790
03.00 - Technical modifications_ Passenger cars_ Crank assembly (bt03.00-z-9999az)........791
03.00 - Test and adjustment values - Passenger cars - Crank assembly (be03.00-z-9999az)........792
03.00 - Test and adjustment values Passenger cars Crank assembly (be03.00-z-9999az)........795
03.00 - Test and adjustment values_ Passenger cars_ Crank assembly (be03.00-z-9999az)........798
03.10 - 0317 - Modifications to the pistons Engines 601, 602 (except 602.98), 603 (ra03006010317x)........801
03.10 - Check_repair connecting rod (ar03.10-p-6111aw)........808
03.10 - Removal and installation of rear transmission cover 5 Speed Mechanical Transmission 717........813
03.10 - Removing _ installing a piston (ar03.10-p-7021aw)........819
03.10 - emoving _ installing a piston (ar03.10-p-7021aw)........824
03.15 - Renewing radial sealing ring, Rear transmission cover (transmission installed) 5 Speed Mechanical Transmission 717........829
03.20 - 0318 - Checking and reconditioning the crankshaft Engines 601, 602 (except 602.98), 603 (ra03006010318x)........834
03.20 - 0321 - Modifications to the crankshaft Engines 601, 602 (except 602.98), 603 (ra03006010321x)........843
03.20 - 0324 - Replacement of crankshaft front radial seal Engine 102 KE in model 201 (ra03981020324x)........848
03.20 - 0327 - Replacement of crankshaft rear radial seal Engine 102 KE in model 201 (ra03981020327x)........852
03.20 - 0327 - Replacement of the rear crankshaft radial sealing ring Engines 601, 602 (except 602.98), 603 (ra03006010327x)........856
03.20 - 0330 - Removal and installation of radial ball bearing in crankshaft Engines 601, 602 (except 602.98), 603 (ra03006010330x)........860
03.20 - 0330 - Removal and installation of the grooved ball bearing in the crankshaft Engine 102 KE in model 201 (ra03981020330x)........863
03.20 - 0350 - Removal and installation of the crankshaft sprocket Engines 601, 602 (except 602.98), 603 (ra03006010350x)........865
03.20 - 0500 - Installing, removing retaining lock for crankshaft_ring gear Engines 601, 602 (except 602.98), 603 (ra03006010500x)........870
03.20 - Measure crankshaft and remount in bearings (ar03.20-p-4355aw)........873
03.20 - Mounting the crankshaft in new bearings Engine 102 KE in model 201........877
03.20 - Replacing front crankshaft radial seal (ar03.20-p-3000hw)........892
03.30 - 0350 - Removal and installation of the crankshaft sprocket Engine 102 KE in model 201 (ra03981020350x)........893
03.30 - 0420 - Refinishing flywheel Engines 601, 602 (except 602.98), 603 (ra03006010420x)........897
03.30 - 0430 - Replacement of the flywheel ring gear Engine 102 KE in model 201 (ra03981020430x)........899
03.30 - 0430 - Replacement of the flywheel ring gear Engines 601, 602 (except 602.98), 603 (ra03006010430x)........901
03.30 - Remove_install flywheel _ drive plate (ar03.30-p-8001hw)........903
03.30 - Removing and installing belt pulley_vibration damper (ar03.30-p-1600hw)........906
03.45 - Arrangement of the relays and control units Model 201........908
05_Engine Timing........917
05.00 - Allgemein Funktionsbeschreibung, Bedienung Klimaanlage Klimaanlage im Typ 201........920
05.00 - Checking hydraulic valve clearance compensating elements (ar05.00-p-2010hw)........947
05.00 - Engine management, basic function (gf05.00-p-9901a)........948
05.00 - Removing, installing hydraulic valve clearance compensation elements (bucket tappets) (ar05.00-p-2011hx)........949
05.00 - Technical modifications - Passenger cars - Engine timing (bt05.00-z-9999az)........950
05.00 - Technical modifications Passenger cars Engine timing (bt05.00-z-9999az)........951
05.00 - Technical modifications_ Passenger cars_ Engine timing (bt05.00-z-9999az)........952
05.00 - Test and adjustment values - Passenger cars - Engine timing (be05.00-z-9999az)........953