John Deere 5045E 5055E 5065E 5075E FT4 Tractor Diagnostic & Tests Manual TM901619 PDF - MJODTM901619.zip
This Complete Diagnosis & Tests Technical Manual, featuring electrical wiring diagrams, covers John Deere Tractors 5045E, 5055E, 5065E & 5075E (North America) and delivers the full shop-level guidance professionals rely on to maintain, test, and repair these machines.
Inside the John Deere 5045E, 5055E, 5065E & 5075E (FT4) workshop Diagnosis & Tests technical manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm901619 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Diagnostic Technical Manual Technical Manual.pdf
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PRODUCT DETAILS:
Total Pages: 1,552 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
System Diagnosis
Starting, Charging and Start Aid
PowrReverser™ Transmission
Differential Lock
MFWD
PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
Engines
General Information
Tests and Adjustments
Engine System Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System
Tests and Adjustments (Cab)
Tests and Adjustments (OOS)
Theory of Operation (Cab)
Theory of Operation (OOS)
Functional Schematics (Cab)
Functional Schematics (OOS)
Wiring Harnesses (Cab)
Wiring Harnesses (OOS)
Connector Information (Cab)
Connector Information (OOS)
Control Units
General References
Tests and Adjustments
CCU
EIC
ICC
PTR
PowrReverser™ Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
TSS Transmission
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Drive Systems
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Steering and Brakes
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Operator's Station
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools
Dealer-Fabricated Tools
Service Tools and Kits
tm901619 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fluids Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Group 10: General Specifications
General Specifications
General Reference List
Group 15: General References
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Glossary of Terms
JIC Hydraulic Symbols
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Seven-Step Electrical Procedure
Using a Probe Light
Circuit Types
Circuit Malfunctions
Troubleshooting Circuit Malfunctions
Understanding Electrical vs. Electronic Circuits
Intermittent Electronic Problems
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Problems
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU - Non-Tractor CCU Codes
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.31 - VIN Security Messages Missing
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault
CCU 000628.02 - CCU EOL Data Fault
CCU 000630.14 - Rear PTO Configuration Invalid
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001638.16 - Hydraulic Oil Temperature High
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - Sensor Supply Voltage Out of Range High
CCU 003509.04 - Sensor Supply Voltage Out of Range Low
CCU 523316.04 - CCU Switched Supply Voltage Low
CCU 523839.02 - Secondary Brake Switch Conflict
CCU 523844.12 - Differential Lock Braking Disabled
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524224.14 - PTO Switch Voltage Mismatch
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
CCU 524255.31 - Rear Remote PTO Enabled
CCU 600006.31 - Default DTC
Group ECU: ECU Code Diagnostics
ECU - Non-Tractor ECU Codes
ECU 3695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open
ECU 3696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low
Group EIC: EIC Code Diagnostics
EIC 000628.02 - EIC EOL Data Fault
EIC 000628.12 - EIC Programming Fault
EIC 000630.13 - EIC Calibration Fault/Not Calibrated
EIC 001237.31 - Failed Key Authentication
EIC 002000.09 - ECU Message Missing
EIC 002007.09 - RPT Message Missing
EIC 002029.09 - Immobilizer Message Missing
EIC 002029.12 - EIC Control Unit Fault
EIC 002034.09 - SCC Message Missing
EIC 002140.09 - AIC Message Missing
EIC 003695.14 - Diesel Particulate Filter Regeneration Fault
EIC 3719.15 - Diesel Particulate Filter Regeneration Fault
EIC 521192.12 - Immobilizer Control Device Fault
EIC 521192.13 - Immobilizer Control Device Fault
EIC 521214.11 - Immobilizer Control Device Fault
EIC 521214.31 - Immobilizer Control Device Fault
EIC 521321.09 - Immobilizer Message Missing
EIC 521321.12 - Immobilizer Control Device Fault
EIC 521322.07 - Immobilizer Control Device Fault
EIC 521322.31 - Immobilizer Control Device Fault
EIC 523702.14 - EIC Control Unit Fault
EIC 523702.31 - EIC Control Unit Fault
Group ICC: ICC Code Diagnostics
ICC - Non-Tractor ICC Codes
ICC 000237.02 - ICC VIN Security Mismatch
ICC 000237.31 - ICC VIN Security Missing
ICC 000628.12 - ICC Programming Fault
ICC 000630.02 - ICC Calibration Memory Fault
ICC 002818.31 - Operator Presence Switch Not Activated
ICC 003695.02 - Regeneration Switch Malfunction
ICC 003696.02 - Regeneration Switch Malfunction
Group PTR: PTR Code Diagnostics
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration
PTR 000158.01 - System Switched Voltage Low
PTR 000162.02 - High/Low Switch Circuit Conflict
PTR 000162.31 - High, Low Switch Stuck On
PTR 000190.18 - Engine Speed Missing During Shift
PTR 000191.17 - Top Shaft Speed Too Low
PTR 000598.02 - Clutch Switch Open With Pedal Up
PTR 000598.04 - Clutch Switch Signal Failed Low
PTR 000628.02 - EOL Check Sum Error
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low
PTR 001504.10 - Seat Switch Closed Too Long
PTR 002820.31 - Operator Not Present During Shift
PTR 002825.07 - Not Valid Neutral Park Command
PTR 003509.03 - PTR Sensor Supply Voltage High
PTR 003509.04 - PTR Sensor Supply Voltage Low
PTR 521233.05 - High Valve Driver Fault
PTR 521234.05 - Low Valve Driver Fault
PTR 521235.05 - Reverse Valve Driver Fault
PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict
PTR 523959.31 - No Wheel Speed While in Gear
PTR 524020.31 - Reverser in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch
PTR 524173.02 - Clutch Pedal Compare Error
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged
PTR 524173.15 - Clutch Pedal Voltage High
PTR 524173.16 - Both Clutch Pedals Voltage High
PTR 524173.17 - Clutch Pedal Voltage Low
PTR 524173.18 - Both Clutch Pedals Voltage Low
PTR 524230.05 - Enable Valve Driver Fault
PTR 524230.07 - Enable Valve Stuck
PTR 524234.03 - Pressure Sensor Voltage High
PTR 524234.04 - Pressure Sensor Voltage Low
PTR 524254.03 - Transmission Enable Valve Power High
PTR 524254.04 - Transmission Enable Valve Power Low
PTR 524267.15 - High Speed Shuttle Shift
Section 212: Observable Symptoms
Group 20: Engines
Engine Problems
Group 30: Fuel and Air
Fuel and Air Problems
Group 40: Electrical
12-Volt Electrical Problems
Connector Problems
Group 45: Control Units
Electronic Problems
Group 55: PowrReverser™ Transmissions