Mitsubishi Diamante Endeavor Outlander 2004 Workshop Repair Service Manual PDF - MMTBSMISC04OPES.zip

Full-service repair documentation featuring Electrical Wiring Diagrams covering the Mitsubishi Diamante, Endeavor, and Outlander, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles the way a professional technician would.

The Mitsubishi Diamante / Endeavor / Outlander MY04 workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAKE: Mitsubishi

YEAR: Up to 2004

MODEL: Diamante, Endeavor, Outlander

PRODUCT DETAILS:

Total Pages: 11,012 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

04-Diamante..1

04-Endeavor..3

04PSUTIM..3

2004-MitsuEndeavorTires..3

GR00000100-31..4

WHEEL AND TIRE..4

GENERAL DESCRIPTION..5

DESIGN CONCEPT OUTLINE..5

FEATURE..5

SPECIFICATIONS..5

TIRE PRESSURE MONITORING SYSTEM (TPMS)..6

CONSTRUCTION DIAGRAM..6

TPMS WARNING LIGHT..8

TIRE PRESSURE SAMPLING PERIOD..9

DATA TRANSMISSION..9

TPMS ANTENNA..9

TPMS RECEIVER..9

SCAN TOOL (MUT-III) Communication Functions..10

Warning Functions..13

GR00000200-33A..16

FRONT SUSPENSION..16

GENERAL DESCRIPTION..17

SPECIFICATIONS..17

CONSTRUCTION AND OPERATION..18

LARGER TREAD..18

LARGER WHEEL STROKE..18

CROSSMEMBER..18

STRUT ASSEMBLY..19

LOWER ARM..20

GR00000300-34..22

REAR SUSPENSION..22

GENERAL DESCRIPTION..23

SPECIFICATIONS..24

CONSTRUCTION AND OPERATION..25

LARGER TREAD..25

SUSPENSION RIGIDITY..25

CROSSMEMBER..26

SHOCK ABSORBER AND COIL SPRING..26

STABILIZER BAR..27

DIFFERENTIAL MOUNT AWD..27

GR00000400-25..28

PROPELLER SHAFT..28

GENERAL DESCRIPTION..29

GR00000500-26..30

FRONT AXLE..30

GENERAL DESCRIPTION..31

GR00000600-27..34

REAR AXLE..34

REAR AXLE FWD..35

REAR AXLE AWD..35

DIFFERENTIAL..36

DIFFERENTIAL MOUNT..37

GR00000700-14..38

ENGINE COOLING..38

GENERAL DESCRIPTION..39

CONSTRUCTION DIAGRAM..39

WATER PIPE AND HOSE..40

GR00000800-15..42

INTAKE AND EXHAUST..42

AIR INTAKE SYSTEM..43

EXHAUST SYSTEM..43

CONSTRUCTION DIAGRAM..43

GR00000900-32..46

POWER PLANT MOUNT..46

GENERAL DESCRIPTION..47

CONSTRUCTION DIAGRAM..47

GR00001100-55..48

HEATER, AIR CONDITIONING AND VENTILATION..48

GENERAL INFORMATION..49

FEATURES..49

Improvements in operation performance..49

Reliable visual field (improvement in safety)..49

Improvements in fuel economy..49

Global environment protection..49

Improvements in service quality..49

HEATER AND AIR CONDITIONING SYSTEM..51

ONE-SHOT COUPLING..51

MAGNETIC CLUTCH WITH THERMAL FUSE..52

CONDENSER..52

DURING COOLING..53

DURING HEATING..53

FLOW RATE CONTROL VALVE..53

HEATER CONTROLLER (A/C-ECU)..54

DEFOGGER TIMER..55

A/C PRESSURE SENSOR..55

DETECTION CONTROL FOR REFRIGERANT LEAKS..55

CAN COMMUNICATION..55

REAR CONTROL PANEL..56

VENTILATION SYSTEM..57

GR00001200-52A..58

INTERIOR..58

GENERAL INFORMATION..59

Features..59

INSTRUMENT PANEL AND FLOOR CONSOLE..60

ACCESSORIES..62

SEAT..63

SEAT BELT..66

OPERATION..67

TRIMS..68

LUGGAGE ROOM..70

FLOOR PAD..71

ENERGY ABSORBER..72

GR00001300-52..74

INTERIOR AND SUPPLEMENTAL SYSTEM (SRS)..74

GR00001400-17..76

ENGINE AND EMISSION CONTROL..76

ACCELERATOR SYSTEM..77

CONSTRUCTION DIAGRAM..77

AUTO-CRUISE CONTROL SYSTEM..78

SYSTEM OUTLINE..79

BLOCK DIAGRAM..80

SYSTEM FUNCTIONS "COAST/SET" SWITCH FUNCTION..80

COAST..80

"ACC/RES" SWITCH FUNCTION..80

ACCELERATING..80

OVERDRIVE-CANCEL FUNCTION..81

CANCEL FUNCTION..81

FAIL-SAFE FUNCTION..81

SELF-DIAGNOSIS AND SERVICE DATA OUTPUT FUNCTIONS..82

DIAGNOSTIC TROUBLE CODE CHART..82

DIAGNOSTIC TROUBLE CODE INDICATION METHOD..82

DIAGNOSTIC TROUBLE CODE CLEARING PROCEDURE..82

SERVICE DATA OUTPUT..82

EMISSION CONTROL..83

GR00001500-42..84

BODY..84

GENERAL DESCRIPTION..85

FEATURES..85

Reduction of vibration, noise, and aerodynamic noise..85

Improvements in safety..85

Improvements in operation quality..85

Improvements of product package and appearance..85

MAIN BODY..86

WINDOW GLASS..90

WINDSHIELD MOLDING..91

GLASS HATCH LOCK..92

GLASS HATCH HANDLE..92

CONTACT CONNECTOR..93

FUEL FILLER LID..94

DOOR AND LIFTGATE..95

LIFTGATE HANDLE..97

NEW MECHANISM REGULATOR (FRONT POWER WINDOW REGULATOR)..100

KEYLESS ENTRY SYSTEM..101

TRANSMITTER..102

KEYLESS ENTRY LOCKING SYSTEM..102

CIPHER CODE..102

How to adjust hazard answerback when the transmitter is used to lock doors..104

How to adjust hazard answerback when the transmitter is used to unlock doors..104

How to adjust horn answerback when the transmitter is used to lock or unlock doors..104

SUNROOF..105

CONSTRUCTION DIAGRAM..105

LARGE SUNROOF..106

REDUCED WIND NOISE..107

DESCRIPTION OF STRUCTURE AND OPERATION..108

GR00001600-37..110

POWER STEERING..110

GENERAL DESCRIPTION..111

FEATURES..111

STEERING WHEEL..112

STEERING SHAFT AND COLUMN..113

SHOCK ABSORBING MECHANISM..113

SECONDARY IMPACT..114

OIL PUMP..114

STEERING GEAR..115

OIL RESERVOIR..116

GR00001700-35A..118

BASIC BRAKE SYSTEM..118

GENERAL DESCRIPTION..119

FEATURES..119

Improved stability..119

Improved serviceability..119

MASTER CYLINDER..121

BRAKE BOOSTER..122

FRONT BRAKE..122

REAR BRAKE..123

BRAKE LINE..124

GR00001800-35B..126

FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS)..126

GENERAL DESCRIPTION..127

FEATURES..127

EBD CONTROL..127

CONSTRUCTION DESCRIPTION..131

SENSORS..131

ACTUATORS..131

ELECTRONIC CONTROL UNIT (ECU)..131

DIAGNOSTIC FUNCTIONS..131

SERVICE DATA OUTPUT..134

ACTUATOR TESTING..134

SYSTEM OPERATION..134

GR00001900-35..136

SERVICE BRAKES..136

GR00002000-36..138

PARKING BRAKE..138

GENERAL INFORMATION..139

FEATURES..139

CONSTRUCTION DESCRIPTION..140

OPERATION DESCRIPTION..141

PARKING BRAKE PEDAL OPERATION..141

OPERATION AFTER PEDAL IS DEPRESSED..141

OPERATION WHEN PEDAL IS DEPRESSED..141

OPERATION WHEN PEDAL IS RETURNED..141

GR00002100-54B..142

SIMPLIFIED WIRING SYSTEM (SWS)..142

GENERAL INFORMATION..143

COMMUNICATION METHOD..144

MULTI-DISTRIBUTION INPUT/OUTPUT BY CIRCUIT..145

DIAGNOSTIC FUNCTION..149

DIAGNOSTIC TROUBLE CODE SET..149

SWS INPUT SIGNAL CHECK BY SCAN TOOL..149

ECU FUNCTIONS AND CONTROLS IN THE SWS..151

TONE ALARM..152

Light reminder tone alarm function..152

Seat belt tone alarm function..153

Door ajar warning buzzer..153

Multi-center display operation tone vehicles with multi- center display (middle grade type)..153

Turn-signal light buzzer..153

CENTRAL DOOR LOCKING SYSTEM..154

Door locking or unlocking by operating the driver..154

POWER WINDOW..157

KEYLESS ENTRY SYSTEM..157

Keyless entry horn answerback function..157

Timed locking mechanism..157

SUNROOF..158

WINDSHIELD WIPER AND WASHER..158

REAR WIPER AND WASHER..161

HEADLIGHTS AND TAILLIGHTS..162

Headlight automatic-shutoff function..163

High-beam indicator..163

FLASHER TIMER..164

Hazard warning light..164

Turn signal indicators..164

FOG LIGHT..164

Fog light indicator..165

INTERIOR LIGHT..165

Door ajar indicator..166

CONFIGURATION FUNCTION..167

GR00002200-54..170

CHASSIS ELECTRICAL..170

GR00002300-52B..172

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)..172

GENERAL DESCRIPTION..173

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)..173

SRS SIDE-AIRBAG..173

SEAT BELT WITH PRE-TENSIONER..173

System Component Parts..174

CONSTRUCTION DIAGRAM..175

CAUTION LABELS..177

SYSTEM OPERATION..180

CLOCK SPRING..181

FRONT IMPACT SENSOR..182

WARNING LIGHT CIRCUIT CONNECTOR LOCK SWITCH..186

SRS-ECU..187

DIAGNOSTIC FUNCTION..187

DIAGNOSTIC TROUBLE CODE OUTPUT..187

DATA LIST OUTPUT..189

GR00002400-51..190

EXTERIOR..190

GENERAL INFORMATION..191

FEATURES..191

IMPROVED SAFETY..191

BETTER USER-FRIENDLINESS..191

BETTER PRODUCT PACKAGE..191

SUPPORT RECYCLING OF RESOURCES..191

BUMPER..192

WIPER AND WASHER..193

WIPER LINK ASSEMBLY..194

INTERMITTENT WIPER..194

MIST WIPER FUNCTION..194

WINDSHIELD WASHER..194

INTERMITTENT WIPER..195

INTERLOCKED OPERATIONS IN REVERSE..195

WIPER ARM AND BLADE..195

WASHER NOZZLE..195

WASHER TANK..195

DOOR MIRROR..196

GR00002500-00..198

GENERAL..198

HOW TO USE THIS MANUAL..199

ABBREVIATIONS..199

TARGETS OF DEVELOPMENT..199

TECHNICAL FEATURES..199

3.8-litre 24-valve SOHC engine..201