Komatsu WA600-1L WA600-3L WA600-1LC WA600-3LK Wheel Loader Workshop Repair Manual PDF - MKMTSWA600LK.zip
This is the full workshop service and repair documentation, complete with electrical wiring diagrams, covering the Komatsu Wheel Loader models WA600-1L, WA600-3L, WA600-1LC, and WA600-3LK. It contains everything needed to service, troubleshoot, overhaul, and rebuild these machines to the same standard as factory-trained technicians.
Inside the Komatsu WA600-1L, WA600-3L, WA600-1LC, and WA600-3LK wheel loader service repair manual, you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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PRODUCT DETAILS:
Total Pages: 4,832 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
CEAM008201 - Wheel Loader WA600-3LK avance plus Operation & Maintenance Manual...1
COVER...1
INTRODUCTION...7
FOREWORD...8
SAFETY INFORMATION...9
INTRODUCTION...10
INTENDED USE...10
FEATURES...10
BREAKING IN A NEW MACHINE...10
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...12
MACHINE SERIAL NO. PLATE POSITION...12
ENGINE SERIAL NO. PLATE POSITION...13
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...14
TABLE OF CONTENTS...15
SAFETY...25
SAFETY LABELS...26
POSITION FOR ATTACHING SAFETY LABELS...26
GENERAL PRECAUTIONS...32
SAFETY RULES...32
IF ABNORMALITIES ARE FOUND...32
SAFETY FEATURES...32
UNAUTHORIZED MODIFICATIONS...33
CLOTHING AND PERSONAL PROTECTIVE ITEMS...33
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...33
MOUNTING AND DISMOUNTING...34
FIRE PREVENTION FOR FUEL AND OIL...34
PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES...35
ASBESTOS DUST HAZARD PREVENTION...35
CRUSHING OR CUTTING PREVENTION...35
FIRE EXTINGUISHER AND FIRST AID KIT...36
PRECAUTIONS WHEN USING ROPS...36
PRECAUTIONS FOR ATTACHMENTS...36
NO PEOPLE ON ATTACHMENTS...36
PRECAUTION WHEN HANDLING ACCUMULATOR...36
PRECAUTIONS DURING OPERATION...37
BEFORE STARTING ENGINE...37
SAFETY AT WORKSITE...37
FIRE PREVENTION...37
WALK AROUND CHECK...37
IN OPERATOR’S CAB...38
VENTILATION FOR ENCLOSED AREAS...38
PRECAUTIONS FOR MIRRORS, WINDOWS, AND LIGHTS...38
WHEN STARTING ENGINE...39
AFTER STARTING ENGINE...40
CHECKS AFTER STARTING ENGINE...40
PRECAUTIONS WHEN STARTING...40
CHECK WHEN CHANGING DIRECTION...41
PRECAUTIONS WHEN TRAVELING...42
TRAVELING ON SLOPES...43
PROHIBITED OPERATIONS...43
PRECAUTIONS WHEN WORKING...44
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...45
ENSURE GOOD VISIBILITY...45
OPERATE CAREFULLY ON SNOW...46
DO NOT HIT WORK EQUIPMENT...46
METHOD OF USING BRAKES...46
WORKING ON LOOSE GROUND...46
PARKING MACHINE...47
PRECAUTIONS IN COLD AREAS...48
TRANSPORTATION...49
LOADING AND UNLOADING...49
SHIPPING...49
BATTERY...50
BATTERY HAZARD PREVENTION...50
STARTING WITH BOOSTER CABLES...51
CHARGING BATTERY...52
TOWING...53
WHEN TOWING...53
PRECAUTIONS FOR MAINTENANCE...54
BEFORE CARRYING OUT MAINTENANCE...54
NOTIFICATION OF FAILURE...54
WARNING TAGS...54
CLEAN BEFORE INSPECTION AND MAINTENANCE...54
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...55
TURN OFF ELECTRONIC CONTROLLED SUSPENSION SYSTEM (E.C.S.S.)...55
WORK EQUIPMENT SUPPORT...56
PROPER TOOLS...56
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...57
USE OF LIGHTING...57
KEEP WORK PLACE CLEAN AND TIDY...57
APPOINT A LEADER WHEN WORKING WITH OTHERS...57
RADIATOR WATER LEVEL...58
PREVENTION OF FIRE...59
TURN E.C.S.S. SWITCH OFF...59
DURING MAINTENANCE...60
PERSONNEL...60
ATTACHMENTS...60
WORK UNDER THE MACHINE...60
KEEP THE MACHINE CLEAN...61
DO NOT DROP TOOLS OR PARTS INSIDE MACHINE...61
PRECAUTIONS WHEN USING HAMMER...61
REPAIR WELDING...62
PRECAUTIONS WITH BATTERY...62
WHEN ABNORMALITY IS LOCATED...62
RULES TO FOLLOW WHEN ADDING FUEL OR OIL...63
HANDLING HIGH-PRESSURE HOSES...63
ROTATING FAN AND BELT...63
PRECAUTION HIGH PRESSURE OIL...64
WASTE MATERIALS...64
PRECAUTIONS WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE OR HIGH PRESSURE...65
TIRE MAINTENANCE...66
CHECKS AFTER INSPECTION AND MAINTENANCE...66
WASTE MATERIALS...66
WHEN PERFORMING MAINTENANCE WITH THE CHASSIS RAISED...66
MAINTENANCE OF AIR CONDITIONER...66
COMPRESSED AIR...66
TIRES...67
HANDLING TIRES...67
OPERATION...69
GENERAL VIEW OF MACHINE...70
GENERAL VIEW OF CONTROLS AND GUAGES...71
MAIN MONITOR...72
EXPLANATION OF COMPONENTS...73
MACHINE MONITORS...73
WARNING DISPLAYS...74
METER DISPLAY PORTION (A, C, D)...74
OPTIONAL DISPLAY PORTION (F)...74
TESTING ACTUATION OF MACHINE MONITOR SYSTEM...74
WARNING DISPLAYS...75
CENTRAL CHECK LAMP (CHECK)...76
CENTRAL CAUTION LAMP (CAUTION)...76
METER DISPLAY...81
METERS...84
SWITCHES...86
POWER WINDOW SWITCHES...93
CONTROL LEVERS AND PEDALS...94
SPEED CONTROL LEVER...94
DIRECTIONAL LEVER...96
SPEED CONTROL LEVER STOPPER...96
SAFETY LOCK LEVER...96
BUCKET CONTROL LEVER...97
LIFT ARM CONTROL LEVER...97
BRAKE PEDALS...98
ACCELERATOR PEDAL...98
STEERING COLUMN TILT LEVER...99
CAP WITH LOCK...99
GREASE PUMP...99
BACKUP ALARM...100
TOOL BOX...100
CAB DOOR HOLD-OPEN LOCK...101
AIR CLEANER SERVICE INDICATOR...101
FRAME LOCKING BAR...101
FUSE BOXES...102
FUSE ARRANGEMENT AND CIRCUIT...102
SLOW-BLOW FUSE...104
COOL BOX...104
LUNCH BOX TRAY...104
AIR CONDITIONER...105
FAN SWITCH...105
AIR CONDITIONER SWITCH...106
MODE SELECTOR SWITCH...106
FRESH/RECIRC SELECTOR SWITCH...106
TEMPERATURE CONTROL SWITCH...106
METHOD OF OPERATION...107
TANK FILLER CAPS AND LOCKS...108
FUEL TANK...108
HYDRAULIC FLUID TANK...108
OPERATING MACHINE...109
CHECKS BEFORE STARTING...109
WALK-AROUND CHECK...109
ADJUSTMENT BEFORE OPERATION...112
OPERATIONS BEFORE STARTING THE ENGINE...115
CHECK COOLANT LEVEL, ADD WATER...117
CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL...118
CHECK ELECTRICAL WIRING...120
CHECK EFFECT OF PARKING BRAKE...120
CHECK EFFECT OF BRAKE...120
CHECK INFLATION PRESSURE OF TIRE...120
STARTING THE ENGINE...121
NORMAL STARTING...121
STARTING IN COLD WEATHER...122
OPERATIONS AND CHECKS AFTER STARTING ENGINE...124
BREAKING IN THE MACHINE...124
NORMAL OPERATION...124
STOPPING ENGINE...126
CHECK AFTER STOPPING ENGINE...126
MOVING THE MACHINE...127
CHANGING GEAR SPEED...129
SHIFTING BETWEEN FORWARD AND REVERSE...130
STEERING...131
TURNING...131
STOPPING THE MACHINE...133
OPERATION OF WORK EQUIPMENT...134
WORK POSSIBLE USING WHEEL LOADER...136
DIGGING PILED GROUND...136
DIGGING LEVEL GROUND...138
LEVELING OPERATION...140
PUSHING OPERATION...140
LOAD AND CARRY OPERATIONS...140
LOADING OPERATIONS...141
CROSS-DRIVE LOADING...141
V SHAPE LOADING...141
PRECAUTIONS WHEN PILLING UP LOADS...141
PRECAUTIONS FOR OPERATION...142
PERMISSIBLE WATER DEPTH...142
IF THE WHEEL BRAKE DOES NOT WORK...142
PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES...142
PRECAUTIONS WHEN DRIVING THE MACHINE...143
ADJUSTING THE WORK EQUIPMENT POSITIONERS...144
ADJUSTING BOOM KICK OUT...144
ADJUSTING BUCKET POSITIONER...145
BUCKET LEVEL INDICATOR...145
REMOVAL AND INSTALLATION OF THE BUCKET...146
REMOVING THE BUCKET...146
INSTALLING THE BUCKET...148
PARKING THE MACHINE...151
CHECKS AFTER COMPLETION OF OPERATION...153
STOPPING ENGINE...153
CHECK AFTER STOPPING THE ENGINE...153
LOCKING...153
HANDLING THE TIRES...154
PRECAUTIONS WHEN HANDLING TIRES...154
TIRE PRESSURE...154
PRECAUTION WITH LOAD-AND-CARRY METHOD...155
TRANSPORTATION...156
LOADING AND UNLOADING...156
PRECAUTIONS FOR LOADING...157
LIFTING THE MACHINE...157
LIFT POINT MARKINGS...158
WEIGHT TABLE...158
LIFTING PROCEDURE...158
PRECAUTIONS FOR TRANSPORTATION...159
COLD WEATHER OPERATION...160
FUEL, COOLANT AND LUBRICANTS...160
COOLANT...160
BATTERY...160
PRECAUTIONS AFTER COMPLETION OF WORK...161
AFTER COLD WEATHER...161
WARMING UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER...161
RECOMMENDED OIL...162
LONG TERM STORAGE...163
BEFORE STORAGE...163
DURING STORAGE...163
AFTER STORAGE...163
TROUBLESHOOTING...164
WHEN MACHINE RUNS OUT OF FUEL...164
TOWING THE MACHINE...165
WHEN ENGINE CAN BE STARTED...166
WHEN ENGINE CANNOT BE STARTED...166
RELEASING PARKING BRAKE...167
EMERGENCY TRAVEL OPERATION...167
IF THE BATTERY IS DISCHARGED...168
REMOVAL AND INSTALLATION OF BATTERY...168
PRECAUTIONS FOR CHARGING THE BATTERY...169
STARTING THE ENGINE WITH BOOSTER CABLES...170
STARTING THE ENGINE...171
OTHER TROUBLE...172
ELECTRICAL SYSTEM...172
CHASSIS...173
ENGINE...175
MAINTENANCE...177
GUIDES TO MAINTENANCE...178
CHECK SERVICE METER...178
KOMATSU GENUINE REPLACEMENT PARTS...178
KOMATSU GENUINE OILS...178
ALWAYS USE CLEAN WASHER FLUID...178
ALWAYS USE CLEAN OIL AND GREASE...178
CHECKING FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS...178
FUEL STRAINER...178
PRECAUTION WHEN WELDING...179
NOT TO DROP ANYTHING INSIDE THE MACHINE...179
DUSTY WORKSITES...179
AVOID MIXING OIL...179
LOCKING INSPECTION COVERS...179
BLEEDING AIR FROM HYDRAULIC CIRCUIT...179
PRECAUTION WHEN INSTALLING HYDRAULIC HOSES...179
CHECKS AFTER INSPECTION AND MAINTENANCE...180
OUTLINES OF SERVICE...181
OUTLINE OF OIL, FUEL, COOLANT, OIL...181
FUEL...181
COOLANT...182
GREASE...182
KOWA...183
STORING OIL AND FUEL...184
FILTERS...184
FUEL INJECTION PUMP...184
OUTLINE OF ELECTRIC SYSTEM...184