John Deere 470GLC Excavator Workshop Repair Service Manual (TM13341X19) PDF - MJODTM13341X19.zip
A full-service technical repair guide for the John Deere 470GLC Excavator, packed with everything a shop needs to service, fix, and overhaul the machine to the same standard as expert technicians.
This John Deere 470GLC Excavator workshop service (repair) manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13341X19 - John Deere 470GLC Excavator Technical Manual - Repair.pdf
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PRODUCT DETAILS:
Total Pages: 852 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French Spanish
Models" John Deere - Excavator - 1FF470GX_ _F235001—
TABLE OF CONTENTS
Section 00: General Information...15
Group 01: Safety...15
Recognize Safety Information...19
Follow Safety Instructions...20
Operate Only If Qualified...21
Wear Protective Equipment...22
Avoid Unauthorized Machine Modifications...23
Control Pattern...24
Control Pattern Selector—If Equipped...25
Add Cab Guarding for Special Uses...26
Inspect Machine...27
Stay Clear of Moving Parts...28
Avoid High-Pressure Fluids...29
Avoid High-Pressure Oils...30
Work In Ventilated Area...31
Avoid Static Electricity Risk When Refueling...32
Prevent Fires...34
In Case of Machine Fire...35
Prevent Battery Explosions...36
Handle Chemical Products Safely...37
Handle Starting Fluid Safely...38
Decommissioning — Proper Recycling and Disposal of Fluids and Components...39
Exhaust Filter Ash Handling and Disposal...40
Prepare for Emergencies...41
Clean Debris from Machine...42
Use Steps and Handholds Correctly...43
Start Only From Operator's Seat...44
Use and Maintain Seat Belt...45
Prevent Unintended Machine Movement...46
Avoid Work Site Hazards...47
Keep Riders Off Machine...49
Avoid Backover Accidents...50
Inspect and Maintain ROPS...51
Avoid Machine Tip Over...52
Use Special Care When Lifting Objects...54
Use Care When Swinging Machine...55
Operate Boom With Care...56
Avoid Power Lines...57
Travel Safely...58
Prevent Acid Burns...59
Add and Operate Attachments Safely...61
Park and Prepare for Service Safely...62
Service Machines Safely...63
Service Cooling System Safely...64
Remove Paint Before Welding or Heating...65
Make Welding Repairs Safely...66
Drive Metal Pins Safely...67
Use Proper Lifting Equipment...68
Clean Exhaust Filter Safely...69
Safety Signs and Other Instructions...72
Safety Signs Installed on Hydraulic Coupler—If Equipped...82
Group 0003: Torque Values...16
Metric Bolt and Cap Screw Torque Values...85
Additional Metric Cap Screw Torque Values...87
Unified Inch Bolt and Cap Screw Torque Values...89
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...92
Service Recommendations for O-Ring Boss Fittings...94
Service Recommendations for Flared Connections—Straight or Tapered Threads...96
Service Recommendations for Flat Face O-Ring Seal Fittings...98
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators...100
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...103
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...105
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...108
Service Recommendations for Metric Series Four Bolt Flange Fitting...111
Service Recommendations For Inch Series Four Bolt Flange Fittings...113
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...115
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...117
Service Recommendations For O-Ring Boss Fittings With Shoulder...120
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...123
Section 01: Tracks...127
Group 0130: Track System...127
Track Roller Remove and Install...132
Track Roller Disassemble and Assemble...136
Track Roller Pressure Test...140
Track Carrier Roller Remove and Install...143
Track Carrier Roller Disassemble and Assemble...147
Metal Face Seals Repair...150
Track Shoe Remove and Install...153
Track Chain Remove and Install...156
Track Chain Disassemble and Assemble...163
Track Chain Repair to Replace Broken Part...166
Sprocket Remove and Install...172
Front Idler Remove and Install...175
Front Idler Disassemble and Assemble...177
Front Idler Pressure Test...183
Track Adjuster and Recoil Spring Remove and Install...186
Track Adjuster and Recoil Spring Disassemble and Assemble...188
Track Adjuster Cylinder Disassemble and Assemble...192
Section 02: Axles, Differentials, and Suspension Systems...194
Group 0250: Axle Shaft, Bearings, and Reduction Gears...194
Travel Gear Case Remove and Install...199
Travel Gear Case Disassemble and Assemble...203
Group 0260: Hydraulic System...194
Travel Motor and Park Brake Remove and Install...218
Travel Motor and Park Brake Disassemble and Assemble...219
Park Brake Valve Disassemble and Assemble...225
Counterbalance Valve Remove and Install...229
Crossover Relief Valves Remove and Install...230
Make-Up Check Valve Remove and Install...231
Travel Speed Selector Valve Remove and Install...232
Travel Motor and Park Brake Start-Up Procedure...233
Section 04: Engine...235
Group 0400: Removal and Installation...235
Engine Remove and Install...247
Section 05: Engine Auxiliary System...258
Group 0510: Cooling Systems...258
Radiator Remove and Install...266
Hydraulic Oil Cooler Remove and Install...713
Charge Air Cooler Remove and Install...274
Fuel Cooler Remove and Install...277
Cooling Package Remove and Install...279
Fan, Fan Guard, and Fan Shroud Remove and Install...289
Group 0530: External Exhaust Systems...258
Exhaust Tube Remove and Install...304
JDG11340 Bellows Alignment Fixture...306
Exhaust Aftertreatment Assembly Remove and Install...311
Exhaust Aftertreatment Assembly Disassemble and Assemble...313
Diesel Exhaust Fluid (DEF) Tank Remove and Install...321
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install...327
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble...329
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...331
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...333
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...335
Group 0560: External Fuel Supply Systems...258
Fuel Tank Remove and Install...342
Section 07: Damper Drive (Flex Coupling)...347
Group 0752: Elements...347
Damper Drive (Flex Coupling) Remove and Install...351
Section 17: Frame or Supporting Structure...354
Group 1740: Frame Installation...354
Welding on Machine...357
Group 1749: Chassis Weights...354
Counterweight Remove and Install...363
Section 18: Operator's Station...367
Group 1800: Removal and Installation...367
Cab Remove and Install...377
Group 1810: Operator Enclosure...367
Windshield Remove and Install...388
Windshield Disassemble and Assemble...390
Sliding Windows Remove and Install...400
Windowpanes Remove and Install...402
Windowpane Dimensions...403
Group 1821: Seat and Seat Belt...367
Seat Remove and Install...413
Seat Belt Remove and Install...415
Air Suspension Seat Disassemble and Assemble...420
Premium Air Suspension Seat Disassemble and Assemble...425
Group 1830: Heating and Air Conditioning...367
R134a Refrigerant Cautions and Proper Handling...434
R134a Refrigerant Oil Information...435
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...437
Recover R134a Refrigerant...439
Flush and Purge Air Conditioning System...440
Evacuate R134a System...443
Charge R134a System...445
Air Conditioner Compressor Remove and Install...447
Condenser Remove and Install...449
Heater and Air Conditioner Remove and Install...452
Receiver-Dryer Remove and Install...456
Section 19: Sheet Metal and Styling...458
Group 1910: Hood or Engine Enclosure...458
Hood Remove and Install...461
Engine Side Shields Remove and Install...463
Group 1921: Grille and Grille Housing...458
Cooling Package Door Remove and Install...468
Section 33: Excavator...470
Group 3302: Buckets...470
Bucket Remove and Install...474
Bucket Pin-Up Data...475
Group 3340: Frames...470
Bucket Links Remove and Install...481
Arm Remove and Install...485
Boom Remove and Install...494
Inspect Pins, Bushings, and Bosses—Front Attachment...500
Cylinder Specifications...505
Bushings and Seal Remove and Install...506
Group 3360: Hydraulic System...470
Apply Vacuum to Hydraulic Oil Tank...510
Pump 1 and 2 Remove and Install...512
Pump 1 and 2 Disassemble and Assemble...519
Pump 1 and 2 Inspection...529
Pump 1 and 2 Start-Up Procedure...530
Pump 1 and 2 Regulator Remove and Install...532
Pump 1 and 2 Regulator Disassemble and Assemble...536
Pilot Pump Remove and Install...540
Pilot Pump Disassemble and Assemble...542
Pilot Filter and Pressure Regulating Valve Remove and Install...544
Pilot Filter and Pressure Regulating Valve Disassemble and Assemble...546
Pilot Shutoff Solenoid Valve Remove and Install...548
Pilot Shutoff Solenoid Valve Disassemble and Assemble...551
Fan Drive Pump Remove and Install...554
Fan Drive Motor Remove and Install...557
Fan Drive Motor Disassemble and Assemble...560
Fan Speed and Reversing Control Valve Remove and Install...625
Solenoid Valve Manifold (4-Spool) Remove and Install...566
Solenoid Valve Remove and Install—Travel Speed (SC), Bypass Shutoff Valve (SF), Power Dig (SI), and Arm Flow Rate (SF)...568
Solenoid Valve Manifold (2-Spool) Remove and Install...570
Solenoid Valve Remove and Install—Swing Flow Rate (SI) and Boom Mode (SC)...572
Pump Case Drain Filter and Bypass Valve Remove and Install...574
Pilot Valve (Left and Right) Remove and Install...576
Pilot Valve (Left and Right) Disassemble and Assemble...579
Boom Up Shockless Valve Remove and Install...588
Boom Up Shockless Valve Disassemble and Assemble...590
Travel Pilot Control Valve Remove and Install...625
Travel Pilot Control Valve Disassemble and Assemble...595
Single Pedal Travel Pilot Valve Remove and Install...599
Single Pedal Travel Pilot Valve Disassemble and Assemble...602
Pilot Accumulator Remove and Install...604
Pilot Check Valve Manifold Remove and Install...606
Pilot Signal Manifold Remove and Install...608
Pilot Signal Manifold Disassemble and Assemble...611
Counterweight Pilot Control Valve Remove and Install—If Equipped...614
Counterweight Pilot Control Valve Disassemble and Assemble...617
Counterweight Slow Return Valve Remove and Install—If Equipped...619
Counterweight Shutoff Valve Remove and Install—If Equipped...621
Counterweight Check Valve Remove and Install—If Equipped...623
Control Valve Remove and Install...625
Control Valve Halves Disassemble and Assemble...631
Left Control Valve (5-Spool) Disassemble and Assemble...634
Right Control Valve (4-Spool) Disassemble and Assemble...665
Hydraulic Oil Tank Remove and Install...698
Hydraulic Oil Tank Disassemble and Assemble...707
Hydraulic Oil Restriction Valve Remove and Install...709
Hydraulic Oil Cooler Bypass Valve Remove and Install...711
Hydraulic Oil Cooler Remove and Install...713
Boom Cylinder Remove and Install...722
Boom Cylinder Disassemble and Assemble...729
Arm Cylinder Remove and Install...735
Arm Cylinder Disassemble and Assemble...740
Bucket Cylinder Remove and Install...746
Bucket Cylinder Disassemble and Assemble...751
Counterweight Cylinder Remove and Install—If Equipped...757
Counterweight Cylinder Disassemble and Assemble...761
Counterweight Removal Device Remove and Install—If Equipped...767
Hydraulic Cylinder Bleed Procedure...771
Section 43: Swing or Pivoting System...772
Group 4350: Mechanical Drive Elements...772
Swing Gear Case Remove and Install...777
Swing Gear Case Disassemble and Assemble...781
Swing Gear Case Start-Up Procedure...793
Upperstructure Remove and Install...794
Swing Bearing Remove and Install...799
Swing Bearing Disassemble and Assemble...803
Swing Bearing Upper Seal Install...808
Swing Bearing Lower Seal Install...809
Group 4360: Hydraulic System...772
Center Joint Remove and Install...817
Center Joint Disassemble and Assemble...823
Center Joint Air Test...827
Swing Motor and Park Brake Remove and Install...828
Swing Motor and Park Brake Disassemble and Assemble...831
Swing Motor and Park Brake Start-Up Procedure...839
Crossover Relief Valve and Make-Up Check Valve Remove and Install...841
Make-Up Check Valve Disassemble and Assemble...844
Section 99: Dealer Fabricated Tools...846
Group 9900: Dealer Fabricated Tools...846
DFT1382 Lift Bracket...849
DF1063 Lift Bracket...851
DFT1130 Adapter...853
Center Joint (Rotary Manifold) Lifting Tool...854
DFT1119 Pump Support...855
DFT1220 Swing Gear Case Nut Spanner Wrench...857
John Deere 470GLC Excavator Repair Service Manual (TM13341X19)