John Deere 5045E 5055E 5065E 5075E (FT4) Tractor Workshop Repair Service Manual PDF (TM901519) - MJODTM901519.zip

Full workshop service manual covering the John Deere 5045E, 5055E, 5065E and 5075E (FT4) tractors for the North American market, packed with everything needed to keep up with maintenance, troubleshooting, and repairs at a professional dealer level.

This repair and technical manual for the John Deere 5045E, 5055E, 5065E and 5075E (FT4) tractors contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm901519 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Repair Technical Manual Technical Manual.pdf

tm901519 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Repair Technical Manual Technical Manual.epub

Total Pages: 954 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications (9x3 TSS Transmission)

General Specifications (12x12 PR Transmission)

Fuel and Lubricants

Serial Number Locations

Features and Accessories

Engine Repair

Engine

Cooling System

Fuel, Air Intake and Exhaust Systems

Fuel System

Air Intake System

Exhaust System

Electrical Repair

Battery, Starter and Alternator

Electrical System Components

Wiring Harness

Power Train Repair (12x12 PR Transmission)

Clutch Housing

Clutch Assembly

Transmission

Rear PTO

Differential

Final Drives

Mechanical Front Wheel Drive

Power Train Repair (9x3 TSS Transmission)

Clutch Housing

Clutch Assembly

Transmission

Rear PTO

Differential

Final Drives

Mechanical Front Wheel Drive

Steering and Brake Repair

Steering Repair

Brake Repair

Hydraulic Repair

Hydraulic Pump and Filter

JD Rockshaft

EATON Selective Control Valve (SCV)

Mid Mount Selective Control Valve (SCV)

Miscellaneous Repair

Front Axle

Wheels

3-Point Hitch

Hood

Operator Station Repair (OOS)

Seat and Support

Center Console

Roll-GardROLL-GARD is a trademark of Deere & Company.

Operator Platform

Fenders

Canopy (If Equipped)

Operator Station Repair (Cab)

Seat and Support

Control Console

Cab Components

Air Conditioning System

Heating System

tm901519 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 10: General Specifications (9x3 TSS Transmission)

Machine Specifications

Repair Specifications

Ground Speed Estimates — Sync Shuttle Transmission

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Glossary of Terms

Group 11: General Specifications (12x12 PR Transmission)

Machine Specifications

Repair Specifications

Ground Speed Estimates — PowrReverser PowrReverser is a trademark of Deere & Company Transmission

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Water Quality for Mixing with Coolant Concentrate

Testing Coolant Freeze Point

Transmission and Hydraulic Oil

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Use Correct Transmission/Hydraulic Filter Element

Gear Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Record Engine Serial Number

Fuel Injection Pump Serial Number

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transaxle Serial Number Location (12x12 PR Transmission)

Record Front Axle (2-WD) Serial Number

Record Mechanical Front Wheel Drive (MFWD) Serial Number

Group 25: Features and Accessories

Features and Accessories

Standard Features

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine — Cab

Remove Engine — OOS

Install Engine — Cab

Install Engine — OOS

Remove and Install Rocker Arm Cover

Group 30: Cooling System

Special or Essential Tools

Specifications

Torques for Hardware

Remove and Inspect Radiator (OOS)

Remove and Inspect Radiator (Cab)

Water Pump — Exploded View

Cooling System Repair—Use CTM

Section 30: Fuel, Air Intake and Exhaust Systems

Group 05: Fuel System

Special or Essential Tools

Injection Pump, Nozzle and Governor Repair—Use CTM

Remove, Inspect and Install Fuel Tank (OOS)

Remove, Inspect and Install Fuel Tank (Cab)

Remove, Inspect and Install Fuel Cooler

Group 10: Air Intake System

Remove, Inspect, and Install Air Cleaner Elements

Remove, Inspect and Install Air Cleaner Assembly

Check Air Inlet Pipe with Turbocharger

Remove and Install Turbocharger

Turbocharger Repair

Group 15: Exhaust System

Other Material

Specifications

Service Exhaust System

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM

Remove and Install Battery (OOS)

Remove and Install Battery (Cab)

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical System Components

Essential or Recommended Tools

Other Material

Specifications

Servicing Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Repair Engine Electrical System Components—Use CTM

Replace Air Filter Restriction Sensor

Replace Coolant Temperature Sensor

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Replace Key Switch (OOS)

Replace Key Switch (CAB)

Replace Light Switch (OOS)

Replace Light Switch (CAB)

Replace Turn Signal Switch (OOS)

Remove and Replace Turn Signal Switch (Cab)

Replace Wiper Control Switch

Remove And Install Wiper Motor

Remove and Install Instrument Panel

Remove and Replace Forward, Neutral, Reverse Lever (If Equipped)

Remove and Install Acceleration Potentiometer (Shuttle Control) (If Equipped)

Replace Horn Switch (If Equipped)

Replace Starter Relay

Replace Hand Throttle Position Sensor

Replace Foot Throttle Position Sensor

Replace Rear PTO ON/OFF Switch (OOS)

Replace Rear PTO ON/OFF Switch (Cab)

Replace Electro-Hydraulic Control (EHC) Unit—OOS

Replace Electro-Hydraulic Control (EHC) Unit—Cab

Replace Engine Control Unit (ECU) (2.9 L)

Replace Enable Proportional Solenoid Valve—PR Transmission

Replace Transmission Reverse Solenoid Valve—PR Transmission

Replace Transmission Forward Solenoid Valve—PR Transmission

Replace Clutch Pedal Position Sensor (PR Transmission)

Remove and Install Rear PTO Switch (TSS Transmission)—OOS

Remove and Install Rear PTO Switch (TSS Transmission)—Cab

Replace Neutral Start Switch

Replace Seat Switch (OOS)

Replace Seat Switch (Cab)

Replace Fuel Level Sender (OOS)

Replace Fuel Level Sender (Cab)

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Remove Connector Body from Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Exploded View—CINCH Flexbox Connectors

CINCH™ Flexbox Connectors

Repair DEUTSCH™ Connectors

Replace Positive Battery Cable (OOS)

Replace Negative Battery Cable (OOS)

Replace Battery Positive Cable (Cab)

Replace Engine Power Cable

Replace Hood Wiring Harness

Replace Beacon Lamp Wiring Harness (If Equipped)

Replace Left Rear Work Light Harness (OOS)

Replace Right Rear Work Light Harness (OOS)

Replace Front Console Wiring Harness—OOS (9x3 TSS Transmission)

Replace Front Console Wiring Harness—OOS (12x12 PowrReverser™ Transmission)

Replace Front Console Wiring Harness—Cab (9x3 TSS Transmission)

Replace Front Console Wiring Harness—Cab (12x12 PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Transmission Wiring Harness—OOS (12x12 PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Transmission Wiring Harness—OOS (9x3 TSS Transmission)

Replace Engine Harness

Replace Cab Power Harness

Replace Rear Wiring Harness—Cab (9x3 TSS Transmission)

Replace Rear Wiring Harness—Cab (12x12 PowrReverser™ Transmission)

Replace Transmission Harness—Cab (12x12 PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Roof Harness—Cab

Replace Exhaust Filter Harness

Replace Injector Harness

Section 50: Power Train Repair (12x12 PR Transmission)

Group 05: Clutch Housing

John Deere Transmission Repair — Use CTM

Specifications

Separate Engine from Clutch Housing (PR)

Install Engine to Clutch Housing (PR)

Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)

Group 10: Clutch Assembly

Specifications

John Deere Transmission Repair — Use CTM

Group 15: Transmission

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Inspect and Repair Gear Shift Lever

Inspect and Repair Range Shift Lever

Group 21: Rear PTO

Other Material

Specifications

John Deere Transmission Repair — Use CTM