BMW 3 Series F30 Workshop Repair Service Manual PDF 2011-2019 316i 318i 320i 328i 330i 335i 340i 330e 316d 318d 320d 325d 328d 330d 335d - MBMW3F30OPEK.zip
A full workshop service and repair manual, complete with electrical wiring diagrams, covering every BMW 3 Series (F30) sedan variant (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d). It contains all the technical data needed to service, troubleshoot, fix, and rebuild your vehicle just like an expert technician would.
The 2011-2019 BMW 3 Series (F30) workshop manual for every model (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d) contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 3 Series (F30) All Models (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d) Service Repair Manual 2011-2019.pdf
PRODUCT DETAILS:
Total Pages: 4,789 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Petrol
Model Years Engine-
turbo Power Torque
316i 2012–2015 N13B16 inline-4 100 kW (134 hp) at 4,350 rpm 250 N⋅m (184 lb⋅ft) at 1,350–4,500 rpm
318i 2015–2019 B38A15M0 inline-3 100 kW (134 hp) at 4,400–6,000 rpm 220 N⋅m (162 lb⋅ft) at 1,250–4,300 rpm
320i 2012–2015 N20B20 inline-4 135 kW (181 hp) at 5,000–6,250 rpm 270 N⋅m (199 lb⋅ft) at 1,250–4,500 rpm
2015–2019 B48B20A inline-4 135 kW (181 hp) at 5,000–6,500 rpm 290 N⋅m (214 lb⋅ft) at 1,350–4,250 rpm
320i ED 2012–2015 N13B16 inline-4 125 kW (168 hp) at 4,800 rpm 250 N⋅m (184 lb⋅ft) at 1,500–4,500 rpm
328i 2011–2015 N20B20 inline-4 180 kW (241 hp) at 5,000–6,500 rpm 350 N⋅m (260 lb⋅ft) at 1,250–4,800 rpm
330i 2015–2019 B48B20B inline-4 185 kW (248 hp) at 5,200–6,500 rpm 350 N⋅m (258 lb⋅ft) at 1,450–4,800 rpm
335i 2011–2015 N55B30M0 inline-6 225 kW (302 hp) at 5,800–6,000 rpm 400 N⋅m (295 lb⋅ft) at 1,200–5,000 rpm
340i 2015–2019 B58B30 inline-6 240 kW (322 hp) at 5,500–6,500 rpm 450 N⋅m (332 lb⋅ft) at 1,380–5,000 rpm
ActiveHybrid 3 2012–2015 N55B30 inline-6 + electric motor 250 kW (335 hp) at 5,800 rpm 450 N⋅m (332 lb⋅ft) at 1,200–5,000 rpm
330e 2015–2018 B48B20A inline-4 + electric motor 200 kW (268 hp) at 5,000–6,500 rpm 420 N⋅m (310 lb⋅ft) at 1,450–3,700 rpm
Diesel
Model Years Engine-
turbo Power Torque
316d 2012–2015 N47D20 inline-4 85 kW (114 hp) at 4,000 rpm 260 N⋅m (192 lb⋅ft) at 1,750–2,500 rpm
2015–2019 B47D20 inline-4 270 N⋅m (199 lb⋅ft) at 1,250–2,750 rpm
318d 2012–2015 N47D20 inline-4 105 kW (141 hp) at 4,000 rpm 320 N⋅m (236 lb⋅ft) at 1,750–2,500 rpm
2015–2019 B47D20 inline-4 110 kW (148 hp) at 4,000 rpm 320 N⋅m (236 lb⋅ft) at 1,500–3,000 rpm
320d 2012–2015 N47D20 inline-4 135 kW (181 hp) at 4,000 rpm 380 N⋅m (280 lb⋅ft) at 1,750–2,750 rpm
2015–2019 B47D20 inline-4 140 kW (188 hp) at 4,000 rpm 400 N⋅m (295 lb⋅ft) at 1,750–2,500 rpm
320d ED 2012–2015 N47D20 inline-4 120 kW (161 hp) at 4,000 rpm 380 N⋅m (280 lb⋅ft) at 1,750–2,750 rpm
2015–2019 B47D20 inline-4 120 kW (161 hp) at 4,000 rpm 400 N⋅m (295 lbf⋅ft) at 1,750–2,250 rpm
325d 2013–2015 N47D20O1 inline-4 160 kW (215 hp) at 4,400 rpm 450 N⋅m (332 lb⋅ft) at 1,500–2,500 rpm
2015–2019 B47D20O1 inline-4 165 kW (221 hp) at 4,400 rpm 450 N⋅m (332 lb⋅ft) at 1,500–3,000 rpm
328d 2014–2015 N47D20O1 inline-4 134 kW (180 hp) at 4,000 rpm 380 N⋅m (280 lb⋅ft) at 1,750–2,750 rpm
330d 2012–2019 N57D30 3.0 L inline-6 190 kW (255 hp) at 4,000 rpm 560 N⋅m (413 lb⋅ft) at 2,000–2,750 rpm
335d 2013–2019 N57D30T1 inline-6 230 kW (308 hp) at 4,400 rpm 630 N⋅m (465 lb⋅ft) at 1,500–2,500 rpm
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES....3
Workshop equipment sales....4
11 - ENGINE ....5
11 operating fluid overview....10
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....12
1100 Mounting engine on assembly stand (N55)....14
1100 Overview of tightening torques....16
1100... Engine oil consumption measurement....20
1100... Overview of consumables (Electronic Parts Catalogue)....21
1100... Service - engine oil (N55)....27
1100039 Checking compression of all cylinders (N55)....30
1100050 Removing and installing engine (N55)....34
1100300 Engine oil consumption measurement....40
1100670 Securing engine in installation position....44
1112 Overview of Technical Data....49
1112 Overview of tightening torques....52
1112000 Removing and installing _ sealing cylinder head cover (N55)....66
1112040 Removing and installing all ignition coils and injector wells (N55)....70
1112100 Removing and installing cylinder head (N55)....72
1112101 Replacing cylinder head gasket (N55)....78
1112670 Cleaning intake port with walnut shell granulate (N55)....81
1112719 Resurfacing cylinder head lower face (N55)....87
1112729 Checking cylinder head for water leaks (N55)....89
1113 Overview of tightening torques....91
1113000 Removing and installing, sealing or replacing oil sump (N55)....98
1114010 Replacing sealing cap for vacuum pump (N55)....102
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (N55)....105
1114151 Replacing radial crankshaft seal on transmission side (N55)....108
1121500 Replacing crankshaft (N55)....113
1121505 Seal lower section of crankcase (N55)....123
1121531 Replacing all crankshaft main bearing (N55)....141
1122500 Removing and installing _ replacing flywheel (N55)....147
1123010 Removing and installing _ replacing vibration damper (N55)....150
1124571 Replacing all connecting rod bearing shells (N55)....153
1125530 Removing and installing _ replacing all pistons (N55)....157
1125671 Replacing piston rings on all pistons (N55)....165
1128010 Replacing drive belt for alternator (N55)....168
1128020 Replacing tensioning device for alternator drive belt (N55)....170
1130 Overview of tightening torques....171
1131 Overview of tightening torques....172
1131005 Checking camshaft timing (N55)....184
1131025 Removing and installing _ replacing intake camshaft (N55)....190
1131028 Removing and installing _ replacing exhaust camshaft (N55)....194
1131051 Replacing timing chain (N55)....204
1131090 Installing and removing _ replacing chain tensioner piston (N55)....211
1131505 Adjusting timing of camshaft(s) (N55)....213
1133050 Removing and installing _ replacing all rocker arms (N55)....218
1134552 Removing and installing _ replacing all valves (N55)....221
1134560 Replacing all valve stem seals (N55)....223
1134715 Replacing all valve springs (N55)....225
1136 Overview of tightening torques....229
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (N55)....233
1136655 Removing and installing _ replacing both solenoid valves (N55)....238
1137 Overview of tightening torques....241
1137... Fault patterns, valve gear (N20 _ 26 _ N55)....244
1137005 Removing and installing _ replacing eccentric shaft (N55)....247
1137010 Removing and installing _ replacing intermediate levers (N55)....250
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N55)....262
1140000 Checking engine oil pressure (N55)....269
1141000 Removing and installing _ replacing oil pump (N55)....274
1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (N55)....279
1141115 Removing and installing _ replacing hydraulic valve (N55)....287
1142 Overview of tightening torques....289
1142020 Removing and installing _ replacing full-flow oil filter (N55)....302
1142035 Removing and installing _ replacing the thermostat housing N55....305
1151000 Removing and installing _ renewing coolant pump (N55)....307
1153 Overview of tightening torques....311
1153000 Removing and installing _ replacing coolant thermostat (N55)....318
1161050 Removing and installing intake plenum (N55)....321
1161362 Removing and installing _ replacing right charge-air duct (N55)....325
1165 Overview of tightening torques....327
1165020 Removing and installing _ replacing exhaust turbocharger (N55)....340
1166000 Removing and installing _ replacing vacuum pump (N55)....347
1178510 Replacing oxygen control sensor (N55)....350
1178610 Replacing monitoring sensor (N55)....353
6.1.9 Engine performance....355
9.0 BMW Longlife-17 FE+....356
BMW Quality Longlife-04 All....358
Camshaft....359
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....360
Connecting Rods and Bearings, BMW, N55, B30....361
Connecting Rods and Bearings....362
Coolant pump with drive....363
Crankshaft and Bearings, BMW, N55, B30....364
Crankshaft and Bearings....369
Cylinder Head with Valve Seat Cover, BMW, N55, B30....371
Cylinder head with cylinder head cover....372
Cylinder head with lid, BMW, N55, B30....373
Emissions control, control sensor _ monitoring sensor....374
Emissions-control, Lambda oxygen sensor....375
Engine Block, Cylinder Crankcase, BMW, N55, B30....376
Engine block....377
Engine identification....379
Engine in general, BMW, N55, B30....389
Fan....390
Flywheel....391
Intake camshaft, BMW, N55, B30....392
Intake manifold....393
Leak-testing the air-intake system....395
Main group 11....398
Oil Filter and Lines....399
Oil pump with strainer and motor, BMW, N55, B30....400
Oil pump with strainer and motor....401
Oil sump....403
Oil supply, BMW, N55, B30....405
Pistons with Rings and Pins, BMW, N55, B30....406
Standard screw connection....408
Thermostat and Connections....409
Turbocharger and Control....410
V-ribbed belt with Tension and Deflection Element....411
Vacuum pump, BMW, N55, B30....412
Vacuum pump....413
Vacuum supply All models....414
Valves with Springs, BMW, N55, B30....418
Variable Camshaft Control....419
Variable valve gear....420
Vibration Damper....421
Vibration damper, BMW, N55, B30....422
12 - ENGINE ELECTRICAL SYSTEM....423
12.... Removing and installing _ replacing ignition coil cover (N55)....425
12.... Removing and installing _ replacing rear ignition coil cover (N55)....426
1200... Instructions for removal and replacement of control units....427
1200... Instructions for working on the ignition system....429
1212011 Remove and install _ replace all spark plugs (N55)....431
1213511 Replacing ignition coils (N55)....434
1214521 Replacing crankshaft pulse sensor (N55)....437
1214523 Replacing pulse sensor on intake camshaft (N55)....439
1214524 Replacing pulse sensor on exhaust camshaft (N55)....441
1214550 Replacing control unit (DME) (N55)....443
1214600 Removing _ replacing knock sensors (N55)....446
1214650 Replacing pressure sensor on intake plenum (N55)....448
1214651 Replacing pressure sensor on charge air duct (N55)....450
1214700 Encoding the control unit (DME _ DDE)....452
1214705 Programming the control unit (DME _ DDE)....453
1231020 Removing and installing or replacing alternator (N55)....454
1241020 Removing and installing _ replacing starter motor (N55)....456
1241041 Replacing the engagement solenoid switch....458
1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N55)....460
1242540 Replacing safety battery terminal (SBK)....464
1251001 Replacing wiring harness section for engine (N55)....471
1251100 Replacing wiring harness section for ignition and injectors (N55)....476
1261280 Removing and installing _ replacing oil pressure sensor (N55)....478
1261285 Removing and installing _ renewing oil level sensor for engine oil (N55)....479
1263586 Replacing power distribution module (N20, N26, N55)....481
Alternator lead....482
Alternator with Drive and Mounting Parts....483
Electronic Shift Units or Control Units....484
Electronics box, wiring harness....485
Oil pressure, oil level indicator....486
Plug connections, terminals, loose components....487
Spark Plugs....488
Starter motor with mounting....489
13 - FUEL PREPARATION & CONTROL....490
1161365 Removing and installing _ replacing left-hand charge air duct (N55 )....492
13 operating fluid overview....496
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....497
1331029 Check fuel delivery pressure (N20,N26 ,N55 )....499
1331032 Check fuel pressure....502
1351017 Removing and installing _ replacing high pressure pump (Bosch) (N55)....507
1353... Warnings for the removal of injectors?(N55)....511
1353158 Removing and installing _ replacing rail (Bosch high pressure pump) (N55)....514
1353158 Removing and installing _ replacing rail (rail with pressure lines) (N55)....520
1353192 Removing and installing _ replacing a pressure line (N55)....524
1353310 Removing and installing _ replacing an injector (N55)....529
1353332 Removing and installing _ replacing feed line (N55)....540
1353334 Removing and installing _ replacing pressure line (N55)....544
1353596 Replacing high-pressure fuel sensor (N55)....548
1354030 Removing and installing _ sealing throttle body (N55)....551
1362531 Replacing coolant temperature sensor (N55)....553
1362560 Removing and installing _ replacing hot film air mass meter (N55)....555
1362582 Removing and installing _ replacing oil temperature sensor (N55)....556
1371 Overview of tightening torques....558
1371... Removing bottom sound insulation (N47?D16 _ 20?K _ U _ O _ T?1)....568
1371000 Removing and installing _ replacing intake silencer housing (N55)....570
1371170 Removing air duct (N55)....571
1372001 Replacing air filter element (N55)....573
1390500 Replacing tank vent valve (N55)....575
Fuel Injector Nozzles and Lines....577
Fuel filter....579
Group 13....580
Intake silencer....581
Sensors for control unit....582
Throttle valve and operation....583
16 - FUEL SUPPLY....584
1600005 Draining and filling fuel tank....585
1611030 Remove and install _ replace the fuel tank (petrol)....588
1611060 Removing and installing or replacing fuel filler pipe....593
1612001 Removing and installing _ replacing sensor for fuel gauge (left)....596
1612010 Removing and installing or replacing carbon canister....597
1612060 Removing and installing _ replacing carbon canister (US version NVLD)....598
1612200 Removing and installing _ replacing outer fuel filter....600
1612440 Replace the fuel filler neck breather pipe (petrol)....604
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)....606
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD)....608
1613xxx Removing and installing _ replacing purge air line (US version)....609
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)....612
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)....613
1614090 Removing and installing _ replacing delivery unit (petrol)....615
1614500 Removing and installing _ replacing control unit for electric fuel pump....620
Diagnosis of fuel tank systems with fuel tank leak diagnosis module (DMTL) All US models....622
Fuel Delivery....633
Fuel Tank and Mounting Parts....634
Fuel pump....635
Main group 16....636
Tank ventilation....637
17 - COOLING....638
17 operating fluid overview....640
1700... Instructions for working on cooling system....643
1700005 Draining and adding coolant (N55)....648
1700009 Checking cooling system for watertightness (N47?D16 _ 20?K _ U _ O _ T?1, N57?D30?O _ T?1, N55)....652
1700039 Bleed and fill cooling system with vacuum filling unit....655
1700039 Venting cooling system and checking for watertightness (N55)....665
1711... Clean the radiator ribs....668
1711000 Removing and installing radiator (N55)....670
1711035 Removing and installing _ renewing fan cowl with electric fan (N55)....673
1711100 Removing and installing _ replacing coolant expansion tank (N47?D16 _ 20 K _ U _ O _ T?1, N57?D30?O _ T?1, N55)....676
1711150 Remove, fit _ replace additional oil cooler (N55)....678
1711150 Removing and installing _ replacing auxiliary radiator (N55)....680
1721210 Removing and installing _ replacing heat exchanger for engine oil (N55)....682
1721500 Rinse transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP50Z, GA8HP70Z, GA8HP75Z, GA8HP90Z)....684
1722 Overview of tightening torques....688
1722010 Removing and installing _ replacing transmission oil cooler for automatic transmission (N20, N26, N55)....692
1751000 Removing and installing _ replacing charge air cooler (N20, N26, N55)....694
Coolant, Cooling System Test, BMW, F30, F31, F34, F35, N55....696
Engine oil cooler lines and transmission oil cooler lines....697
Fill cooling system....698
Main group 17....699
Radiator with mounting, BMW, F20, F21, F22, F23, F30, F31, F32, F33, F34, F35, F36, N55, N55?Hybrid....700
Radiator, expansion tank (N20, N26, N55 )....701
Vent cooling system....702
18 - EXHAUST SYSTEM....703
18 operating fluid overview....704
1800020 Removing and installing complete exhaust system (N55)....705
1810120 Replace front intake pipe (N55)....708
1812031 Replacing rear silencer (N55)....711
1812046 Replacing front silencer (N55)....714
1812081 Removing and installing _ replacing actuator drive for exhaust flap (N20, N26, N55)....717
1820 Overview of tightening torques....720
1832050 Removing and installing _ replacing catalytic converter (N55)....727
1832651 Cleaning catalytic converter (N55)....729
8.2.1.1 Emission control systems....734
8.2.1.2 Gaseous emissions....739
8.2.2.1 Emission control devices....740
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....743
Exhaust pipe with catalytic converter _ complete system....745
Exhaust standard EURO 4 and E-OBD for diesel engines....746
Exhaust system suspension....753
21 - CLUTCH....754
1122513 Replacing roller bearing for dual-mass flywheel (N55)....755
3.0 ATE brake cylinder paste, grease in the clutch region....759
Main group 21....760
22 - ENGINE & TRANSMISSION MOUNTING....761
22 Overview of engine _ gearbox mounting....762
2211 Overview of tightening torques....763