John Deere 4TNV94CHT Diesel Engine Interim Tier 4/Stage III B Component Technical Manual CTM116319 PDF - MJODCTM116319.zip

A comprehensive service manual featuring complete Electrical Wiring Diagrams for the 4TNV94CHT Diesel Engines (Interim Tier 4/Stage III B Platform) fitted to John Deere equipment, providing every piece of workshop data needed to service, troubleshoot, fix, and overhaul these engines the way professional technicians do.

TNV94CHT Diesel Engines Diesel Enginesal workshop Component Technical Manual (CTM) contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

ctm116319 - John Deere 4TNV94CHT Diesel Engines(Interim Tier 4_Stage III B Platform) - (Worldwide Edition) Component Technical Manual.pdf

Total Pages: 1,613 pages

File Format: PDF/EPUB/MOBI/AZW (bookmarked, ToC, Searchable, Printable)

Language: English

Main Sections

Foreword

Identification Views

Related Manuals

Training Information

Definition of Terms

Trademarks

Section 01: General Information

Group 000: Safety

Avoid Heating Near Pressurized Fluid Lines

Avoid High-Pressure Fluids

Avoid Hot Exhaust

Avoid Static Electricity Risk When Refueling

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Exhaust Filter Cleaning

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Handling Batteries Safely

Illuminate Work Area Safely

Install All Guards

Live With Safety

Practice Safe Maintenance

Precautions for Welding

Prepare for Emergencies

Prevent Acid Burns

Prevent Battery Explosions

Prevent Machine Runaway

Protect Against High Pressure Spray

Protect Against Noise

Recognize Safety Information

Remove Paint Before Welding or Heating

Replace Safety Signs

Service Cooling System Safely

Service Machines Safely

Stay Clear of Rotating Drivelines

Support Machine Properly

Understand Signal Words

Use Proper Lifting Equipment

Use Proper Tools

Wait Before Opening High-Pressure Fuel System

Wear Protective Clothing

Work in Clean Area

Work In Ventilated Area

Group 001: Engine Identification Information

Engine Serial Number Plate Information

Information Relative to Emissions Regulations

Emissions Control System Certification Label

Group 002: Fuels, Lubricants, and Coolants

Diesel Fuel

Diesel Fuel Additive Products

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Biodiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Diesel Engine Oil

John Deere Break-In™ Plus Engine Oil

Engine Oil and Filter Service Intervals

Oil Filters

Grease

Lubricant Storage

Mixing of Lubricants

Alternative and Synthetic Lubricants

Oilscan™ and CoolScan™

Diesel Engine Coolant (engine without wet sleeve cylinder liners)

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Testing Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Section 02: Repair and Adjustments

Group 010: Engine Rebuild

Check and Service Cooling System

Check Air Intake System

Check Electrical System

Check Exhaust System

Clean Engine

Disconnect Turbocharger Oil Inlet Line

Engine Assembly Sequence

Engine Break-In

Engine Disassembly Sequence

Engine Repair Stand

General Tune-Up Recommendations

Install Engine Adapter on Repair Stand

Install Lift Straps

Lifting Procedure

Overhaul Guidelines

Safety Precautions

Group 020: Cylinder Head and Valves Repair and Adjustment

Closed Crankcase Ventilation System — Installation

Closed Crankcase Ventilation System — Removal

Cylinder Block Top Deck — Cleaning and Inspection

Cylinder Head — Cleaning and Inspection

Cylinder Head — Flatness Check

Cylinder Head — Installation

Cylinder Head — Removal

Cylinder Head Gasket — Inspection

Glow Plug — Installation

Glow Plug — Removal

Glow Plug Bore — Cleaning and Inspection

Push Rod — Cleaning and Inspection

Push Rod — Installation

Push Rod — Removal

Rocker Arm Cover — Inspection

Rocker Arm Cover — Installation

Rocker Arm Cover — Removal

Rocker Arm Cover Spacer — Installation

Rocker Arm Cover Spacer — Removal

Rocker Arm Shaft Assembly — Assemble

Rocker Arm Shaft Assembly — Inspection

Rocker Arm Shaft Assembly — Installation

Rocker Arm Shaft Assembly — Removal

Rocker Arm Shaft Assembly — Tear Down

Valve — Cleaning and Inspection

Valve — Clearance Adjustment

Valve — Grinding

Valve — Measurement

Valve — Recess Measurement

Valve Assembly — Installation

Valve Assembly — Removal

Valve Bridge, Valve Keepers, and Valve Spring Retainer — Inspection and Measurement

Valve Guide — Cleaning and Measurement

Valve Guide — Installation

Valve Guide — Removal

Valve Seat — Cleaning and Inspection

Valve Seat — Grinding

Valve Spring — Inspection and Measurement

Group 030: Cylinder Block, Pistons, and Connecting Rods Repair and Adjustment

Connecting Rod — Center-to-Center Bore Measurement

Connecting Rod and Cap — Inspection

Connecting Rod Bearing — Inspection and Measurement

Connecting Rod Bearing — Inspection and Measurement (Rod and Crankshaft in Engine)

Connecting Rod Cap Screw — Torque Procedure

Cylinder Block — Cleaning and Inspection

Cylinder Block — Honing and Boring

Piston — Cleaning

Piston — Inspection

Piston and Connecting Rod Assembly — Assemble

Piston and Connecting Rod Assembly — Installation

Piston and Connecting Rod Assembly — Removal

Piston and Connecting Rod Assembly — Tear Down

Piston Cooling Orifice — Cleaning and Inspection

Piston Cooling Orifice — Installation

Piston Cooling Orifice — Removal

Piston Pin and Bore — Inspection

Piston Pin and Bushing — Inspection

Piston Pin Bushing — Installation

Piston Pin Bushing — Removal

Piston Protrusion — Measurement

Piston Rings — Inspection

Piston Rings — Installation

Piston Rings — Removal

Piston Skirt — Measurement

Group 040: Crankshaft, Main Bearings, and Flywheel Repair and Adjustment

Crankshaft — End Play Check

Crankshaft — Inspection

Crankshaft — Installation

Crankshaft — Removal

Crankshaft Front Oil Seal — Installation

Crankshaft Front Oil Seal — Removal

Crankshaft Gear — Installation

Crankshaft Gear — Removal

Crankshaft Main Bearing — Measurement

Crankshaft Main Bearing — Oil Clearance Check

Crankshaft Main Bearing Cap — Installation

Crankshaft Main Bearing Cap — Removal

Crankshaft Pulley — Installation

Crankshaft Pulley — Removal

Crankshaft Pulley Adapter — Installation

Crankshaft Pulley Adapter — Removal

Crankshaft Rear Oil Seal — Installation

Crankshaft Rear Oil Seal — Removal

Flywheel — Inspection

Flywheel — Installation

Flywheel — Removal

Flywheel Housing — Installation

Flywheel Housing — Removal

Group 050: Camshaft and Timing Gear Train Repair and Adjustment

Camshaft — Check End Play

Camshaft — Inspection

Camshaft — Installation

Camshaft — Removal

Camshaft — Visual Inspection

Camshaft Bushing — Installation

Camshaft Bushing — Removal

Camshaft Bushing and Bore — Measurement

Camshaft Follower — Inspection and Measurement

Camshaft Follower — Installation

Camshaft Follower — Removal

Camshaft Gear — Inspection

Camshaft Gear — Installation

Camshaft Gear — Removal

Camshaft Journal — Measurement

Camshaft Lobe — Height Measurement

High-Pressure Fuel Pump Gear Cover — Installation

High-Pressure Fuel Pump Gear Cover — Removal

Idler Gear — Inspection

Idler Gear — Installation

Idler Gear — Removal

Timing Gear Cover — Installation

Timing Gear Cover — Removal

Timing Gear Housing — Installation

Timing Gear Housing — Removal

Timing Gears — Check Backlash

Group 060: Lubrication System Repair and Adjustment

Dipstick Tube and Dipstick — Installation

Dipstick Tube and Dipstick — Removal

Oil Cooler Assembly — Assemble and Installation

Oil Cooler Assembly — Removal and Inspection

Oil Filter — Installation

Oil Filter — Removal

Oil Pan — Installation

Oil Pan — Removal

Oil Pick-Up Tube — Installation

Oil Pick-Up Tube — Removal

Oil Pump — Assemble and Installation

Oil Pump — Cleaning and Inspection

Oil Pump — Removal and Tear Down

Group 070: Cooling System Repair and Adjustment

Coolant Pump Assembly — Inspection

Coolant Pump Assembly — Installation

Coolant Pump Assembly — Removal

Cooling System — Testing

Thermostat — Installation

Thermostat — Removal

Group 080: Air Intake and Exhaust System Repair and Adjustment

Air Inlet Elbow — Installation

Air Inlet Elbow — Removal

Air Throttle Actuator — Installation

Air Throttle Actuator — Removal

EGR Cooler — Cleaning

EGR Cooler — Installation

EGR Cooler — Removal

EGR Cooler Coolant Return Tube — Installation

EGR Cooler Coolant Return Tube — Removal

EGR Cooler Coolant Supply Hose — Installation

EGR Cooler Coolant Supply Hose — Removal

EGR Cooler Gas Outlet Elbow — Cleaning

EGR Cooler Gas Outlet Elbow — Installation

EGR Cooler Gas Outlet Elbow — Removal

EGR Cooler Gas Outlet Pipe — Cleaning

EGR Cooler Gas Outlet Pipe — Installation

EGR Cooler Gas Outlet Pipe — Removal

EGR Valve — Cleaning

EGR Valve — Inspection

EGR Valve — Installation

EGR Valve — Removal

Exhaust Manifold — Installation

Exhaust Manifold — Removal

Intake Manifold — Installation

Intake Manifold — Removal

Reed Valve — Cleaning

Reed Valve — Inspection

Reed Valve — Installation

Reed Valve — Removal

Reed Valve Cover — Installation

Reed Valve Cover — Removal

Turbocharger — Break-In

Turbocharger — Failure Analysis

Turbocharger — Inspection

Turbocharger — Recommendations for Use

Wastegate Turbocharger Assembly — Installation

Wastegate Turbocharger Assembly — Removal

Wastegate Turbocharger Exhaust Elbow — Installation

Wastegate Turbocharger Exhaust Elbow — Removal

Wastegate Turbocharger Oil Drain Line — Installation

Wastegate Turbocharger Oil Drain Line — Removal

Wastegate Turbocharger Oil Supply Line — Installation

Wastegate Turbocharger Oil Supply Line — Removal

Group 090: Electronic Fuel System Repair and Adjustment

Electronic Injectors — Installation

Electronic Injectors — Removal

Electronic Injector Fuel Return Line — Installation

Electronic Injector Fuel Return Line — Removal

Fuel System — Components

High-Pressure Common-Rail (HPCR) — Installation

High-Pressure Common-Rail (HPCR) — Removal

High-Pressure Fuel Pump — Disassembly and Reassembly

High-Pressure Fuel Pump — Installation

High-Pressure Fuel Pump — Removal

High-Pressure Injection Lines and Injection Line Seals — Installation

High-Pressure Injection Lines and Injection Line Seals — Removal

Injector Wiring Harness — Installation

Injector Wiring Harness — Removal