Caterpillar 3064 & 3066 Engines Workshop Repair Service Manual PDF SENR5545 SENR5546 SENR5553 - MCAT3064OPES.zip
A full workshop service and repair guide featuring Electrical Wiring Diagrams for the Caterpillar 3064 and 3066 Engines, containing every technical detail needed to service, troubleshoot, fix, and overhaul these engines at a professional mechanic's level.
The Caterpillar 3064 & 3066 Engines workshop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR5553 - Disassembly & Assembly (3064 & 3066 Engines for Caterpillar Built Machines).pdf
SENR5546 - Testing & Adjusting (3064 & 3066 Engines for Caterpillar Built Machines).pdf
SENR5546 - Systems Operation (3064 & 3066 Engines for Caterpillar Built Machines).pdf
SENR5545 - Specifications (3064 & 3066 Engines for Caterpillar Built Machines).pdf
PRODUCT DETAILS:
Total Pages: 601 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
SENR5545 - Specifications (3064 & 3066 Engines for Caterpillar Built Machines)...2
Engine Design (1)...4
Exhaust Manifold (1)...6
Alternator and Regulator (2)...8
Fuel Filter and Water Separator (2)...10
Engine Design (2)...12
Exhaust Manifold (2)...14
Alternator and Regulator (1)...16
Fuel Filter and Water Separator (1)...18
Air Inlet Heater...20
Alternator and Regulator...21
Belt Tension Chart...25
Belt Tightener...26
Camshaft...28
Connecting Rod Bearing Journal...33
Connecting Rod...34
Coolant Temperature Switch...39
Crankshaft Pulley...40
Crankshaft Seals...42
Crankshaft...43
Cylinder Block...48
Cylinder Head - 3064...52
Cylinder Head - 3066...54
Electric Starting Motor...56
Engine Design...58
Engine Oil Bypass Valve...62
Engine Oil Pan...64
Engine Oil Pressure Sender...65
Engine Oil Pressure Switch...67
Engine Oil Pump...68
Engine Oil Relief Valve...73
Exhaust Manifold...74
Flywheel...77
Fuel Filter and Water Separator...79
Fuel Injection Lines...82
Fuel Injection Nozzles...83
Fuel Injection Pump...86
Gear Group (Front)...88
Lifter Group...92
Main Bearing Journal...93
Piston and Rings...96
Rocker Shaft...101
Turbocharger...104
Valve Mechanism Cover...108
Valve Mechanism...109
Water Pump...114
Water Temperature Regulator...116
SENR5546 - Systems Operation (3064 & 3066 Engines for Caterpillar Built Machines)...117
Fuel System...118
Air Inlet and Exhaust System...147
General Information...154
Cooling System...158
Lubrication System...160
Basic Engine...163
Electrical System...165
SENR5546 - Testing & Adjusting (3064 & 3066 Engines for Caterpillar Built Machines)...178
Engine Valve Lash - InspectAdjust...180
Troubleshooting...184
Air in Fuel - Test...203
Engine Speed - Check...206
Fuel System - Inspect...208
Finding Top Center Position for No. 1 Piston...209
Air Inlet and Exhaust System - Inspect...213
Alternator - Test...214
Battery - Test...216
Charging System - Test...217
Compression - Test...218
Connecting Rod - Inspect...221
Connecting Rod Bearings - Inspect...226
Cooling System - Check - Overheating...227
Cooling System - Inspect...230
Cooling System - Test...232
Cylinder Block - Inspect...243
Cylinder Head - Inspect...245
Electric Starting System - Test...249
Engine Crankcase Pressure (Blowby) - Test...250
Engine Oil Cooler - Inspect...252
Engine Oil Pressure - Test...253
Engine Oil Pump - Inspect...255
Engine Valve Lash - Inspect_Adjust...261
Excessive Bearing Wear - Inspect...265
Excessive Engine Oil Consumption - Inspect...266
Exhaust Temperature - Test...267
Flywheel - Inspect...268
Flywheel Housing - Inspect...271
Fuel Injection Nozzle - Test...275
Fuel Injection Timing - Check...286
Fuel Quality - Test...291
Fuel System - Prime...293
Fuel System Pressure - Test...295
Gear Group (Front) - Time...296
Governor - Adjust - In-line Fuel Pump...298
High Idle RPM - Adjust...299
Increased Engine Oil Temperature - Inspect...301
Inlet Manifold Pressure - Test...302
Low Idle RPM - Adjust...303
Main Bearings - Inspect...306
Pinion Clearance - Adjust...307
Piston Height - Inspect...310
Piston Ring Groove - Inspect...313
Turbocharger - Inspect...316
Valve Guide - Inspect...317
Water Temperature Regulator - Test...318
SENR5553 - Disassembly & Assembly (3064 & 3066 Engines for Caterpillar Built Machines)...320
Camshaft Bearings - Remove...323
Air Inlet Heater - Remove and Install...326
Camshaft - Install...330
Cylinder Liner - Remove...333
Fuel Filter Base - Remove and Install...336
Crankshaft Pulley - Remove and Install...340
Camshaft Bearings - Install...344
Water Pump - Install...347
Housing (Front) - Remove...349
Camshaft - Remove...353
Inlet and Exhaust Valve Springs - Remove and Install...356
Engine Oil Cooler - Install...361
Fuel Injection Pump - Remove...363
Flywheel - Remove...367
Engine Oil Cooler - Remove...371
Rocker Shaft - Disassemble...374
Engine Oil Relief Valve - Remove and Install...377
Fuel Injection Nozzles - Remove...380
Inlet and Exhaust Valve Seals - Remove and Install...382
Fuel Priming Pump - Remove and Install...386
Camshaft Gear - Remove and Install...390
Crankshaft Gear - Remove and Install...393
V-Belts - Remove and Install...396
Fuel Injection Lines - Remove and Install...398
Turbocharger - Install...404
Inlet and Exhaust Valve Seat Inserts - Remove and Install...406
Crankshaft - Remove...410
Crankshaft Rear Seal - Remove...415
Housing (Front) - Install...418
Cylinder Liner - Install...423
Crankshaft Rear Seal - Install...426
Turbocharger - Disassemble...429
Lifter Group - Remove and Install...433
Flywheel Housing - Remove and Install ...436
Water Pump - Disassemble...439
Rocker Shaft and Pushrod - Remove...444
Engine Oil Bypass Valve - Remove and Install...447
Inlet and Exhaust Valves - Remove and Install...451
Engine Oil Cooler - Assemble...456
Crankshaft - Install...459
Connecting Rod Bearings - Remove...464
Water Temperature Regulator - Remove and Install...466
Front Plate - Remove...470
Pistons and Connecting Rods - Assemble...472
Rocker Shaft - Assemble...477
Crankshaft Main Bearings - Install...480
Inlet and Exhaust Valve Guides - Remove and Install...482
Turbocharger - Assemble...486
Cylinder Head - Remove...489
Pistons and Connecting Rods - Install...494
Connecting Rod Bearings - Install...498
Alternator - Remove and Install...501
Pistons and Connecting Rods - Remove...505
Inlet Manifold - Remove...508
Rocker Shaft and Pushrod - Install...510
Valve Mechanism Cover - Remove and Install...512
Turbocharger - Remove...515
Engine Oil Filter Base - Remove...518
Exhaust Manifold - Remove and Install...521
Bearing Clearance - Check...524
Cylinder Head - Install...527
Flywheel - Install...531
Engine Oil Pump - Install...534
Engine Oil Pump - Remove...539
Fuel Injection Nozzles - Install...545
Engine Oil Pressure Switch - Remove and Install...547
Water Pump - Remove...550
Engine Oil Cooler - Disassemble...553
Engine Oil Pan - Remove and Install ...556
Crankcase Breather - Remove and Install...559
Crankshaft Front Seal - Remove...562
Pistons and Connecting Rods - Disassemble...564
Gear Group (Front) - Install - Idler Gear Only...569
Fuel Injection Pump - Install...573
Crankshaft Main Bearings - Remove...575
Fuel Shutoff Solenoid - Remove and Install...577
Crankshaft Front Seal - Install...579
Front Plate - Install...581
Coolant Temperature Switch - Remove and Install...583
Electric Starting Motor - Remove and Install...586
Gear Group (Front) - Remove - Idler Gear Only...589
Engine Oil Filter Base - Install...594
Water Pump - Assemble...597
Inlet Manifold - Install...601
Caterpillar 3064 & 3066 Engines Repair Service Manual