International Navistar DuraStar 4000 WorkStar 7000 Series Workshop Repair Service Manual PDF 2010-2017 - MINT4000BUS.zip
A full workshop service and repair manual featuring Electrical Wiring Diagrams for the International/Navistar DuraStar (4000-Series) and WorkStar (7000-Series) trucks, containing everything needed to service, troubleshoot, fix, and rebuild these vehicles the way professional technicians do.
This International/Navistar DuraStar and WorkStar trucks shop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 29,126 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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0000001602 - Exhaust Aftertreatment System with SCR EPA 10 (Supersedes S07005), Revision 10 Service Manual.pdf
CTS-5122T - 2000, 4000, 8000 Series Built After February 1, 1996 Electrical Circuit Diagrams.pdf
S13016 7 - Speed Transmissions Spicer PS110-7, PS145-7 Supersedes CTS-5188 (March 1996) Service Manual.pdf
S082504 - ELECTRICAL SYSTEM TROUBLESHOOTING GUIDE 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 Models 05_20_2003 to 02_28_2007.pdf
1087481R1 - 1000 Through 4000, 7000, 8000 Series Electrical Circuit Diagrams CTS-4417Circuit Diagrams.pdf
S082503A - Electrical System Troubleshooting Guide Models Built After 05_20_2003 (Apr 2004) Serice Manualpdf
S082504 - Electrical System Troubleshooting Guide Models Built 05_20_2003 to 02_28_2007 (Jan 2008) Service Manual.pdf
S082503 - Electrical System Troubleshooting Guide Models Built 10_16_2000 to 05_20_2003 (Jan 2008) Service Manual.pdf
0000002601 - 4000 Series (Oct 2014) Wiring Diagrams.pdf
S05003Y - Power Steering Gear_ TRW _ ROSS-TAS 40, 55, 65 and 85, Supersedes CTS-5215 (Sept 2000) Service Manual.pdf
S08322 - 4000 Series (March 2007 to March 2008) Wiring Diagrams.pdf
0000017581 - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 Series Built March 11, 2004 to September 30, 2005 Electrical Circuit Diagrams (Supersedes S082854).pdf
S08322 - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600, RXT Models Built March 1, 2007 to March 18, 2008 Electrical Circuit Diagrams.pdf
S08315 - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 Electrical Circuit Diagrams.pdf
0000003922 - 4000 Series (Nov 2010) Wiring Diagrams.pdf
S10024 - Eaton Hybrid System Service Manual (Oct 2009).pdf
S08300 - Body Builder Electrical Data Book for Models Built January 2001 to February 28, 2007 Supersedes PBB-73000B (Aug 2008) Service Manual.pdf
0000002842 - 3200, DuraStar, TranStar, WorkStar, and RXT Models Built March, 2008 to May 16, 2010 Electrical Circuit Diagrams (Supersedes S08337) .pdf
S08323A - (2007) 3000 4000 7000 8000 BE CE DuraStar WorkStar TranStar - Body Builder Data Book.pdf
S08230 - Electrical System Troubleshooting Guide, Supersedes CTS-5300 (July 1999) Service Manual.pdf
S082854 - 4000 Series (2004 to 2005) Wiring Diagrams.pdf
CTS-5122K - 2000 , 4000 and 8000 Series September 1993 and Later Electrical Circuit Diagrams.pdf
0000002322 - DuraStar and TerraStar Cab Service Manual (Supersedes S16026).pdf
0000001844 WorkStar Radiator _ Cooling System (Supersedes S12026) Service Manual.pdf
S082853 - 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 Models Built September 16, 2003 to March 10, 2004 Electrical Circuit Diagrams.pdf
0000001844 - Radiator, Cooling System Cooling System Service Manual 2013.pdf
S08186X - 2000, 4000, 8000 Models Built October 1, 1999 and After Electrical Circuit Diagrams.pdf
S08186 - 2000, 4000, 8000 Models Built October 1, 1998 To September 30, 1999 Electrical Circuit Diagrams.pdf
S13006H - 6 Speed Transmissions International Model ES52-7A and ESO65-7A 6-Plus Service Manual.pdf
0000003922 - DuraStar, WorkStar, TranStar Series Models Built From November 22, 2010 Electrical Circuit Diagrams (Supersedes S08353) (Latin America _ Mexico).pdf
0000002324 - SERVICE MANUAL CAB TranStar, WorkStar.pdf
S13009 - 5 Speed Transmissions Spicer ES43-5 and ES53-5 Supersedes CTS-5181 (March 1996) Service Manual.pdf
S16034 - HEAT VENTILATION AIR CONDITIONING (HVAC), TXV System, March 2007 - 2009 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600 Models, CXT, DuraStar, TranStar, WorkStar and RXT.pdf
0000002842 - 4000 Series (March 2008 to May 2010) Wiring Diagrams.pdf
0000018561 - DuraStar with Cummins Euro 5 ISB Engine Electrical Circuit Diagram Manual (for Latin America and Mexico).pdf
S160263 - CAB 4100, 4200, 4300, 4400, DuraStar, TerraStar 4100, 4200, 4300, 4400, DuraStar, TerraStar Service Manual.pdf
S16046 - 3200 Bus, DuraStar, TerraStar, TranStar, WorkStar Models Heat Ventilation Air Conditioning (HVAC) for 2010 Service Manual.pdf
S08359 - 4400 LHD Euro III Model Built After July, 2011 Electrical Circuit Diagrams (Brazil Market) Circuit Diagrams.pdf
CTS4425 - Electrical System Troubleshooting Guide - U-HAUL 4600UH Service Manual.pdf
S11003 - Spicer 14-Inch (355.6 mm) Stamped Angle-Spring Clutch Supersedes CTS-5140 (March 1996) Service Manual.pdf
S16055 - HEAT VENTILATION AIR CONDITIONING (HVAC) FOR 2010 HVAC DuraStar Vehicle Service Manual.pdf
S082852 - 4000 Series (Jan 2002 to Sep 2002) Wiring Diagrams.pdf
S082852 - 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 Models Built January 1, 2002 To September 30, 2002 Electrical Circuit Diagrams (Jan 2002) Service Manual.pdf
S16025 - HEAT VENTILATION AIR CONDITIONING (HVAC), Orifice Tube System, Pre-March 2007 - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600 Service Manual.pdf
S08324 - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, CXT, DuraStar, RXT, TranStar, and WorkStar Models Built After March 01, 2007 Electrical System Troubleshooting Guide.pdf
0000003046 - Radiator_Cooling System DuraStar Cooling System Service Manual.pdf
S082852A - 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS.pdf
S082852A - 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 Models Built October 1, 2002 to September 15, 2003 Electrical Circuit Diagrams (Oct 2002) Manual.pdf
S16053 - Heat Ventilation Air Conditioning (HVAC) for 2010 - South Africa _ 7000 RHD AND 8000 RHD Service Manual.pdf
S08361 - DIAGNOSTIC_TROUBLESHOOTING MANUAL ELECTRICAL SYSTEM TROUBLESHOOTING GUIDE — DuraStar, TerraStar, TranStar, and WorkStar Built May 2010 and Later.pdf
S12022 - Radiator _ Cooling System (Aug 2010) Service Manual.pdf
S09016 - 2010 Hood Grille Fenders Bumper WorkStar, TranStar Service Manual.pdf
S02014 - Carraro Axle Repair Manual (Feb 2009) Service Manual.pdf
S16054 - SERVICE MANUAL CAB MANUALModel DuraStar Vehicle.pdf
S04038 - EC-17 Antilock Traction Controller, Supersedes CTS-5292 (Aug 1998) Technical Manual.pdf
S08285 - 4200, 4300, 4400 Models Built October 16, 2000 to December 31, 2001 Electrical Circuit Diagrams (Jan 2001).pdf
0000680131 - DuraStar Radiator _ Cooling System (Euro V Latin American Market ) Service Manual.pdf
S04051 - Full Power Hydraulic ABS Brake System (Dec 2006) Service Manual.pdf
S09002 - Hood, Grille, and Fenders - 2000, 4000, 8000 (Supersedes CTS-5269) (Feb 1999) Service Manual.pdf
S16038 - CAB_ 7300, 7400, 7500, 7600, 7700, 8500, 8600, TranStar, and WorkStar Models Service Manual.pdf
S12036 - Radiator_Cooling System 2010 Service Manual.pdf
S09007 - Hood, Grille, Fenders and Bumper - 7000 (Oct 2002) Service Manual.pdf
S08361 - TerraStar, TranStar, and WorkStar Models Built May 2010 and Later Electrical System Troubleshooting Guide Manual.pdf
S11004 - Spicer 14 Inch (350 mm) Solo Clutch Supersedes CTS-5256 (March 1996) Service Manual.pdf
S09014 - Hood Grille Fenders Bumper Service Manual (Dec 2011).pdf
S04050 - Full Power Hydraulic ABS Brake System (Dec 2006) Service Manual.pdf
S11014 - Hydraulic Clutch Service Manual (2010) Service Manual.pdf
S14019 - LIFT AXLE SYSTEMS (7400, 7500 7600 Models) Service Manual.pdf
S02012 - Meritor Medium Duty Front Drive Steer Axle (Dec 2001) Service Manual.pdf
S08357 - 2011 DIAGNOSTIC_TROUBLESHOOTING MANUAL ELECTRICAL SYSTEM TROUBLESHOOTING GUIDE Model 4400.pdf
S040393 - Lucas Varity _ TRW Hydraulic Antilock Brake System (Dec 2003) Technical Manual.pdf
4328434 - New Truck Processing Technical Manual.pdf
S04016K - Caliper Disc Brakes, Supersedes CTS-5009K (March 1996) Service Manual.pdf
S07003 - Exhaust Aftertreatment and Diesel Particulate Filter (DPF) (Oct 2009) Service Manual.pdf
S04045 - Meritor _ WABCO Hydraulic ABS for Medium-Duty Trucks, Buses and Motor Home Chassis (June 2000) Technical Manual.pdf
S08155X - Instruments (New Data Link Driven Instrument Cluster), Supersedes CTS-5228 (Oct 1999) Technical Manual.pdf
S16012V - Air Conditioning Basic Theory, System Diagnosis and Service (With R-12 Refrigerant System) (Formerly CTS-5062) Service Manual.pdf
S09018 - 2011 Hood Grille Fenders Bumper Service Manual.pdf
S12038 - 2011 Cooling System Service Manual.pdf
S04007 - Reconditioning Brake Drums and Shoes, Supersedes CTS-5085 (March 1996) Service Manual.pdf
S16016 - Air Conditioning - Heater System_ 2000, 4000, and 8000 - 12_06_1994 and After Formerly (CTS-5227) Service Manual.pdf
S04055 - MCAC 465 Air Compressor (Dec 2010) Service Manual.pdf
S04003R - Air Compressor_ Bendix TU-Flo 550 and TU-Flo 750, Supersedes CTS-5056R (March 1996) Service Manual.pdf
S09003 - Hood, Grille, and Fenders (March 2001) Service Manual.pdf
S09003 - 2001 Hood Grille Fender Bumper Service Manual.pdf
S04053 - ECE-13 Brake System (2010) Service Manual.pdf
S12010 - Radiator, Removal and Replacement (April 2003) Service Manual.pdf
S05021 - Steering Wheel and Steering Column Assembly (July 2012) Service Manual.pdf
S04005 - Cam Air Foundation Brakes, Supersedes CTS-5060 (March 1996) Service Manual.pdf
S08034X - Instruments, Supersedes CTS-5088K (Oct 1999) Service Manual.pdf
S04004 - Air Compressor_ Bendix 2150, Supersedes CTS-5058 (March 1996) Service Manual.pdf
S03001K - Air Suspension with Tapered Leaf Springs, Supersedes CTS-5025K (March 1996) Service Manual.pdf
S16027 - SERVICE CAB 4100, 4200, 4300, 4400 SERVICE MANUAL .pdf
S04033 - Antilock Brakes_Traction Control_ Bendix - Troubleshooting, Supersedes CTS-5250 (June 1996) Service Manual.pdf
S12008 - Radiator, Removal and Replacement (2012) Service Manual.pdf
S13037 - OMSI PFT-PCV_3000 Split Shaft PTO Service Manual.pdf
s04012 - Bobtail Brake Proportioning Relay Valve and LQ-5 Bobtail Limiting Valve, Supersedes CTS-5170 (March 1996) Service Manual.pdf
S04018W - Reconditioning Rotors, Supersedes CTS-5086W (June 1998) Service Manual.pdf
S03012 - International Ride Optimized Suspension (IROS) (April 2002) Service Manual.pdf
S04029 - Antilock Brakes_Traction Control_ Bendix - Principles, Operation and Service, Supersedes CTS-5246 (March 1996) Service Manual.pdf
S04011 - Air Compressor_ Midland Models EL-1300 and EL-1600, Supersedes CTS-5146 (March 1996) Service Manual.pdf
S05022 - Steering Wheel _ Column Assembly _ Power Steering Reservoir (Jan 2011) Brazilian Market Service Manual.pdf
S03008 - International 4x2 and 6x4 Spring Suspension with Torque Rods, Supersedes CTS-5144 (March 1996) Service Manual.pdf
S04010 - Air Compressor_ Bendix TU-FLO 501, Supersedes CTS-5145 (March 1996) Service Manual.pdf
S08308 - Diamond Logic PowerPack 3 Dynamic Power System Service _ Troubleshooting Guide (Feb 2006) Service Manual.pdf
S04020X - Double Diaphragm MGM Spring Brake, Supersedes CTS-5107X (Sept 1998) Service Manual.pdf
S04020X - DCM and DDM Drum Type Parking Brake, Supersedes CTS-5135TA (July 1997) Service Manual.pdf
S04017Y - Hydro-Max Brake Booster and Master Cylinder, Supersedes CTS-5018K (Dec 2000) Service Manual.pdf
S16017X - Air Conditioning Compressor and Clutch, Two Cylinder Reciprocating Type - After 01_01_1993 (R-134A) (Formerly CTS-5241) Service Manual.pdf
S08333 - 4300 Eaton Hybrid Drive System Built November 2006 through February 2007 Electrical Circuit Diagrams.pdf
S05013 - Steering Column Assembly, Standard and Tilt, Supersedes CTS-5168 (April 1996) Service Manual.pdf
S08036 - Starting Motors (Delco-Remy), Supersedes CTS-5054 (March 1996) Service Manual.pdf
S08327 - 2007-2010 Body Controller (BC) Diagnostic Trouble Codes Service Manual.pdf
S11002 - Spicer 13-Inch (310 mm) and 14-Inch (350 mm) Angle-Ring Single Plate Push-Type Clutch Supersedes CTS-5057 Service Manual.pdf
S04044 - Bosch Parking Brake_ Manual or Power Brake (Oct 2008) Service Manual.pdf
S05025 - Steering Wheel and Steering Column Assembly (Jan 2012) Service Manual.pdf
s12005 - Radiator Shutters, Supersedes CTS-5084 (March 1996) Service Manual.pdf
S05016 - Steering Wheel Removal and Installation (Sept 2010) Service Manual.pdf
S11006R - Clutch Control Linkage Supersedes CTS-5053R (Oct 2002) Service Manual.pdf
S05012 - Steering Column Assembly, Tilt_Telescoping Supersedes CTS-5167 (May 1996) Service Manual.pdf
S15001 - Dual Draw Dual Return Fuel Tanks (Formerly CTS-5245) Service Manual.pdf
S10020 - USPS International 4400 Master Index (June 2005) Service Manual.pdf
S08312 - Aware Vehicle Intelligence System Diagnostic Trouble Codes (June 2005) Service Manual.pdf
S04006 - Rockwell Automatic Slack Adjusters (Oct 2006) Service Manual.pdf
MAIN SECTIONS
0000001602 - Exhaust Aftertreatment System with SCR EPA 10 (Supersedes S07005), Revision 10 Service Manual....1
toc....3
Summary of Changes....3
1. Description....9
1.1. Theory of Operation....15
Aftertreatment regeneration burns soot to ash when excess soot buildup occurs. For regeneration to occur, the Engine Control Module (ECM) must detect a DPF restriction by monitoring temperature and pressure sensors.....15
1.2. Switchback / Horizontal....16
1.3. Vertical / Vertical....17
1.4. In-Line....18
2. General Service Information....19
2.1. Exhaust Aftertreatment System Modifications....20
2.2. Gaskets and Fasteners....21
2.3. Diesel Particulate Filter (DPF) Indexing....21
2.4. DPF and DOC Cleaning....21
2.5. DPF General Inspection....22
DPF Inspection Points....23
2.6. DOC General Inspection....26
DOC Inspection Points....26
2.7. DPF / DOC Thread Repair....30
12 MM Thread Replacement....30
14 MM Thread Replacement....34
2.8. DOC and DPF Reuse Guidelines....38
General Information....38
Diesel Oxidation Catalyst (DOC) Inlet / Outlet – Melted....39
Diesel Oxidation Catalyst (DOC) Inlet – Face Plugged....40
Diesel Particulate Filter (DPF) Inlet / Outlet – New....41
Diesel Particulate Filter (DPF) Inlet – Good but Dirty (1)....42
Diesel Particulate Filter (DPF) Inlet – Good but Dirty (2)....43
Diesel Particulate Filter (DPF) Inlet – Clean....44
Diesel Particulate Filter (DPF) Inlet – Gouged....45
Diesel Particulate Filter (DPF) Inlet – Ash....46
Diesel Particulate Filter (DPF) Inlet – Dark Soot Rings....47
Diesel Particulate Filter (DPF) Outlet – Soot Stains....48
Diesel Particulate Filter (DPF) Outlet – Burn Marks from Welding Process....49
Diesel Particulate Filter (DPF) Outlet – Excessive Soot Stains ....50
Diesel Particulate Filter (DPF) Outlet – Face Cracked....51
Diesel Particulate Filter (DPF) Outlet – Coolant Staining....52
Diesel Particulate Filter (DPF) Outlet – Melted....53
2.9. Decomposition Reactor Tube Cleaning....54
2.10. Diesel Exhaust Fluid (DEF) Dosing Valve cleaning....55
2.11. DEF Supply Module Filter Inspection....57
2.12. Diesel Exhaust Fluid (DEF) System Contamination....59
2.13. DEF System Decontamination Procedure....62
2.14. Diesel Exhaust Fluid (DEF) Refractometer Tool....63
Using the DEF Refractometer....63
DEF Refractometer Maintenance....65
2.15. Diesel Exhaust Fluid (DEF) Dosing System Reuse Guidelines....66
2.16. Diesel Exhaust Fluid (DEF) Tank Draining....69
3. Switchback / Horizontal....70
3.1. Cummins ISX15 and ISB6.7 or Navistar® N13, N9, and N10 Engines....70
Switchback / Horizontal – Removal....70
Switchback / Horizontal – Installation....72
Diesel Exhaust Fluid (DEF) Dosing Valve – Removal....73
Diesel Exhaust Fluid (DEF) Dosing Valve – Installation....74
Decomposition Reactor Tube – Removal....75
Decomposition Reactor Tube – Installation....76
Aftertreatment Assembly Mounting Bracket – Removal....77
Diesel Particulate Filter (DPF) and Selective Catalyst Reduction (SCR) Assembly Mounting Bracket – Installation....78
Selective Catalyst Reduction (SCR) NOx Out Sensor Module – Removal....79
Selective Catalyst Reduction (SCR) NOx Out Sensor Module – Installation....79
Selective Catalyst Reduction (SCR) NOx Out Sensor – Removal....81
Selective Catalyst Reduction (SCR) NOx Out Sensor – Installation....81
Selective Catalyst Reduction (SCR) Ammonia (NH3) Sensor Module – Removal (If Equipped)....82
Selective Catalyst Reduction (SCR) Ammonia (NH3) Sensor Module – Installation (If Equipped)....82
Selective Catalyst Reduction (SCR) Ammonia (NH3) Sensor – Removal (If Equipped)....83
Selective Catalyst Reduction (SCR) Ammonia (NH3) Sensor – Installation (If Equipped)....83
Selective Catalyst Reduction (SCR) Temperature Sensors and Module – Removal....84
Selective Catalyst Reduction (SCR) Temperature Sensors and Module – Installation....84
(DPF) Temperature Sensors and Module – Removal....86
Diesel Particulate Filter (DPF) Temperature Sensors and Module– Installation....86
Diesel Particulate Filter (DPF) Pressure Sensor Module – Removal....88
Diesel Particulate Filter (DPF) Pressure Sensor Module – Installation....89
Diesel Particulate Filter (DPF) High Pressure Tube – Removal....90
Diesel Particulate Filter (DPF) High Pressure Tube – Installation....90
Diesel Particulate Filter (DPF) Low Pressure Tube – Removal....91
Diesel Particulate Filter (DPF) Low Pressure Tube – Installation....91
4. Vertical / Vertical ....92
4.1. Navistar® N13 Engine....92
Vertical / Vertical....92
Diesel Particulate Filter (DPF) or Selective Catalyst Reduction (SCR) Heat Shield – Removal....93
Diesel Particulate Filter (DPF) or Selective Catalyst Reduction (SCR) Heat Shield – Installation....93
Power Distribution Module (PDM) – Removal....94
Power Distribution Module (PDM) – Installation....94
Aftertreatment Control Module (ACM) – Removal....95
Aftertreatment Control Module (ACM) – Installation....95
5. In–Line....96
5.1. Cummins ISB6.7 or Navistar® N9 and N10 Engines....96
In-Line....96
6. Diesel Exhaust Fluid (DEF) System....97
6.1. Cummins ISX15 and ISB6.7 or Navistar® N13, N9, and N10 Engines....97
Diesel Exhaust Fluid (DEF) Tank – Removal....97
Diesel Exhaust Fluid (DEF) Tank – Installation....100
Power Distribution Module (PDM) – Removal....101
Power Distribution Module (PDM) – Installation....101
Diesel Exhaust Fluid (DEF) Tank Wiring Harness – Removal....102
Diesel Exhaust Fluid (DEF) Tank Wiring Harness – Installation....105
Diesel Exhaust Fluid (DEF) Tank Lines – Removal....106
Diesel Exhaust Fluid (DEF) Tank Lines – Installation....108
Diesel Exhaust Fluid (DEF) Supply Module – Removal....109
Diesel Exhaust Fluid (DEF) Supply Module – Installation....110
Diesel Exhaust Fluid (DEF) Supply Module Filter – Removal....111
Diesel Exhaust Fluid (DEF) Supply Module Filter – Installation....111
Aftertreatment Control Module (ACM) – Removal....112
Aftertreatment Control Module (ACM) – Installation....113
Diesel Exhaust Fluid (DEF) Tank Bracket – Removal....114
Diesel Exhaust Fluid (DEF) Tank Bracket – Installation....115
Diesel Exhaust Fluid (DEF) Tank Pickup Assembly – Removal....116
Diesel Exhaust Fluid (DEF) Tank Pickup Assembly – Installation....117
Diesel Exhaust Fluid (DEF) Tank Heater Valve – Removal....118
Diesel Exhaust Fluid (DEF) Tank Heater Valve – Installation....119
Diesel Exhaust Fluid (DEF) Pressure Line and Coolant Lines – Removal....120
Diesel Exhaust Fluid (DEF) Pressure Line and Coolant Lines – Installation....122
Diesel Exhaust Fluid (DEF) System....123
7. Acronym List....124
tables....20
Table 2Minimum Clearance Between Exhaust System Components and Other Chassis Components.....20
Table 32Acronym List.....124
Table 33Torque Chart.....125
0000001844 - Radiator, Cooling System Cooling System Service Manual 2013....126
toc....128
Summary of Changes....128
1. Description....134
1.1. Deaeration Tank....135
1.2. Fan Shroud....136
1.3. A/C Condenser....136
1.4. Radiator....136
1.5. Charge Air Cooler....136
1.6. Low-Temperature Radiator....136
1.7. Transmission Oil Cooler....136
1.8. Fuel Cooler....136
2. Removal and Installation....137
2.1. Cooling Package Cleaning Procedures....138
Cleaning Cooling Package (MaxxForce® 9, 10, and DT Engines)....138
Cleaning Cooling Package (Navistar® 11 and 13 Engines)....139
2.2. Coolant Drain, Pressure Test, and Fill Procedures....142
Coolant Drain Procedure (Recommended)....144
Pressure Test Procedure (Recommended)....146
Coolant Fill Procedure (Recommended)....147
Coolant Drain Procedure (Optional)....149
Coolant Fill Procedure (MaxxForce® DT, 9, and 10 Engines) (Optional)....150
Coolant Fill Procedure (Navistar® 11 and 13 Engines) (Optional)....151
2.3. Grille....154
Grille (Standard) – Removal....154
Grille (Standard) – Installation....154
Grille (MaxxForce® 9, 10, and DT Engines) (Enhanced Vision) – Removal....155
Grille (MaxxForce® 9, 10, and DT Engines) (Enhanced Vision) – Installation....155
Grille (Navistar® 11 and 13 Engines) (Enhanced Vision) – Removal....156
Grille (Navistar® 11 and 13 Engines) (Enhanced Vision) – Installation....156
2.4. Splash Panel....157
Splash Panel (Standard) – Removal....157
Splash Panel (Standard) – Installation....158
Splash Panel (MaxxForce® 9, 10, and DT Engines) (Enhanced Vision) – Removal....158
Splash Panel (MaxxForce® 9, 10, and DT Engines) (Enhanced Vision) – Installation....159
Splash Panel (Navistar® 11 and 13 Engines) (Enhanced Vision) – Removal....159
Splash Panel (Navistar® 11 and 13 Engines) (Enhanced Vision) – Installation....160