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Caterpillar CAT 426F2 426 F2 Backhoe Loader Workshop Repair Service Manual PDF - MCAT426F2.zip

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A full-service repair guide, complete with Electrical Wiring Diagrams, for the Caterpillar 426F2 Backhoe Loaders — packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way professional technicians do.


The workshop service and repair manual for the Caterpillar 426F2 Backhoe Loaders contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


426 F2 BACKHOE LOADER EJ2


426 F2 BACKHOE LOADER EJ4


426 F2 BACKHOE LOADER DJ4


M0079726 - Disassembly and Assembly (426F2 Backhoe Loader Engine Supplement).pdf


M0079727 - Disassembly and Assembly (426F2 Backhoe Loader Power Train).pdf


M0079728 - Disassembly and Assembly (426F2 Back Hoe Loader Machine System).pdf


M0097873 - Schematic (426F2 Backhoe Loader Electrical System; Cab Wiring - Platform (Export); Engine Wiring and Cab Wiring - Platform (India) 476-7023-02 (For Serial Numbers DJ4172-UP EJ2250-UP EJ41500-UP).pdf


M0100459 - Schematic (426F2 Backhoe Loader Hydraulic System; Schematic Part Number 485-7320-04 (For Serial Numbers DJ4172-UP EJ41500-UP EJ2250-UP).pdf


UENR3742 - Specifications (422F2; 427F2; 428F2; 432F2 and 434F2 Backhoe Loaders Transmission (Standard Shift)).pdf


UENR3742 - Testing and Adjusting (422F2; 427F2; 428F2; 432F2 and 434F2 Backhoe Loaders Transmission (Standard Shift).pdf


UENR3744 - Specifications (422F2; 426F2; 427F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Axles; Differential and Brakes).pdf


UENR3746 - Specifications (422F2; 427F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Hydraulic and Steering System).pdf


UENR3747 - Systems Operation (422F2; 427F2; 426F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Hydraulic and Steering System).pdf


UENR3747 - Testing and Adjusting (422F2; 427F2; 426F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Hydraulic and Steering System).pdf


UENR8014 - Schematic (426F2 Backhoe Loader Hydraulic System;485-7320-01).pdf


UENR8015 - Schematic (426F2 Backhoe Loader Electrical System; Cab and Engine; (For Serial Numbers EJ21-249 EJ41-1499 DJ41-171).pdf


PRODUCT DETAILS:


Total Pages: 1,046 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


M0079726 - Disassembly and Assembly (426F2 Backhoe Loader Engine Supplement).......1


System Pressure - Release.......2


Hood - Remove and Install.......3


Side Panel - Remove and Install.......12


Muffler - Remove and Install.......17


Battery - Remove and Install.......20


Electric Starting Motor - Remove and Install.......28


Refrigerant Compressor - Remove and Install.......30


Alternator - Remove and Install.......34


Fan - Remove and Install.......38


Fan Drive - Remove and Install.......42


Water Pump - Remove and Install.......44


Water Temperature Regulator - Remove and Install.......47


Radiator; Fuel Cooler; After Cooler; and Hydraulic and XMSN Oil Cooler - Remove and Install.......50


Refrigerant Condenser - Remove and Install.......67


Hydraulic and Transmission Oil Cooler - Remove and Install.......70


Radiator - Remove and Install.......73


Turbocharger - Remove and Install.......75


Fuel Filter and Water Separator - Remove and Install.......78


Air Cleaner - Remove and Install.......82


Engine - Remove - Tier 3.......86


Engine - Remove - Tier 2.......98


Engine - Install - Tier 3.......110


Engine - Install - Tier 2.......121


Jacket Water Heater - Remove and Install.......132


M0079727 - Disassembly and Assembly (426F2 Backhoe Loader Power Train).......135


Tire and Rim (Front) - Remove and Install.......137


Tie Rod (Steering)(Front) - Remove and Install - 2WD.......141


Tie Rod (Steering)(Front) - Remove and Install - 4WD.......143


Steering Cylinder (Front) - Remove and Install - 4WD.......145


Final Drive Planetary - Remove and Install - Rear.......149


Final Drive Planetary - Remove and Install - Front.......152


Drive Shaft (Front) - Remove and Install.......155


Drive and Steering Axle (Front) - Remove.......157


Axle Housing and Flange - Remove.......161


Axle Housing and Flange - Disassemble.......166


Axle Housing and Flange - Assemble.......170


Axle Housing and Flange - Install.......174


Axle Shaft - Remove and Install.......181


Axle Housing (Differential and Bevel Gear) (Front) - Remove and Install.......186


Axle Housing (Differential and Bevel Gear) (Front) - Disassemble.......189


Axle Housing (Differential and Bevel Gear) (Front) - Assemble.......199


Drive and Steering Axle (Front) - Install.......211


Solenoid Valve (Transmission) - Remove and Install.......215


Transmission (Direct Drive) - Remove.......219


Transmission (Direct Drive) - Disassemble.......229


Transmission (Direct Drive) - Assemble.......271


Transmission (Direct Drive) - Install.......318


Drive Shaft (Rear) - Remove and Install.......328


Tire and Rim (Rear) - Remove and Install.......330


Rear Axle - Remove.......333


Axle Housing; Axle Shaft; and Wheel Flange - Remove.......343


Axle Housing; Axle Shaft; and Wheel Flange - Disassemble.......345


Axle Housing (Service Brakes; Differential and Bevel Gear) - Disassemble - Parking Brake.......350


Axle Housing (Service Brakes; Differential and Bevel Gear) - Assemble - Parking Brake.......366


Axle Housing; Axle Shaft; and Wheel Flange - Assemble.......392


Axle Housing; Axle Shaft; and Wheel Flange - Install.......399


Rear Axle - Install.......401


M0079728 - Disassembly and Assembly (426F2 Back Hoe Loader Machine System).......410


System Pressure - Release.......412


Bucket - Remove and Install.......413


Tilt Cylinder - Remove and Install - Parallel Lift.......416


Tilt Cylinder - Disassemble - Parallel Lift.......421


Tilt Cylinder - Assemble - Parallel Lift.......426


Lift Cylinder - Remove and Install.......430


Lift Cylinder - Disassemble - Parallel Lift.......434


Lift Cylinder - Assemble - Parallel Lift.......439


Lift Arms - Remove and Install - Parallel Lift.......444


Hoe Bucket - Remove and Install.......451


Backhoe Bucket Linkage - Remove and Install.......456


Backhoe Bucket Cylinder - Remove and Install.......465


Stick Cylinder - Remove and Install.......478


Stick - Remove and Install.......495


Extendable Stick Cylinder - Remove and Install.......502


Extendable Stick - Remove and Install.......505


Boom Cylinder - Remove and Install.......519


Boom - Remove and Install.......528


Swing Cylinder - Remove and Install.......535


Swing Frame - Remove.......543


Swing Frame - Install.......549


Swing Cushion Valve - Remove and Install.......555


Sliding Frame and Bearing - Remove.......557


Sliding Frame and Bearing - Install.......564


Stabilizer Cylinder - Remove and Install.......571


Stabilizer - Remove and Install.......578


Load Control Valve (Stabilizer Cylinder) - Remove and Install.......582


Service Brake Control - Remove and Install.......585


Bank Valve (Backhoe) - Remove.......595


Bank Valve (Backhoe) - Install.......602


Bank Valve (Loader) - Remove.......609


Bank Valve (Loader) - Install.......624


Valve Assembly - Remove and Install - Extendable Stick - Direction Control.......639


Piston Pump (Main Hydraulic) - Remove and Install.......643


Hydraulic Tank - Remove and Install.......651


Steering Metering Pump - Remove and Install.......658


Steering Wheel - Remove and Install.......665


Window Wiper and Wiper Motor (Front) - Remove and Install.......667


Window Wiper and Wiper Motor (Rear) - Remove and Install.......677


Cab - Remove.......681


Cab - Install.......698


Refrigerant Accumulator - Remove and Install.......715


Ride Control Accumulator - Remove and Install.......717


Seat - Remove and Install.......719


Air Conditioner and Heater - Remove and Install.......721


Fuel Tank - Remove and Install.......728


Counterweight - Remove and Install.......731


Fender (Front) - Remove and Install.......733


Ride Control Manifold - Remove and Install.......736


M0097873 - Schematic (426F2 Backhoe Loader Electrical System; Cab Wiring - Platform (Export); Engine Wiring and Cab Wiring - Platform (India) 476-7023-02 (For Serial Numbers DJ4172-UP EJ2250-UP EJ41500-UP).......741


Feature.......741


Cover Page.......743


Information.......0


Component Location.......0


Cab Wiring - Platform (Export).......744


Engine Wiring.......745


Cab Wiring - Platform (India).......746


Connector Location.......0


Cab Wiring - Platform (Export).......747


Engine Wiring.......748


Cab Wiring - Platform (India).......749


Schematics.......0


Cab Wiring - Platform (Export).......750


Engine Wiring.......751


Cab Wiring - Platform (India).......752


Machine Views.......0


Cab Wiring - Platform (Export).......0


Cab.......753


Steering - Rear View.......754


Switch Panel - Rear View.......755


Engine Wiring.......0


Cab - Front View.......756


Engine Left Side View.......757


Engine Right Side View.......758


HVAC.......759


Machine Rear View.......760


Machine Right Side View.......761


Steering.......762


Cab Wiring - Platform (India).......0


Cab.......763


Steering - Rear View.......764


Switch Panel - Rear View.......765


M0100459 - Schematic (426F2 Backhoe Loader Hydraulic System; Schematic Part Number 485-7320-04 (For Serial Numbers DJ4172-UP EJ41500-UP EJ2250-UP).......766


Features.......766


Cover Page.......768


Information.......0


Component Location.......769


Tap Location.......770


Schematic.......771


Machine Views.......0


Machine Left Rear View.......772


Machine Right Side View.......773


Under Cab View.......774


UENR3742 - Specifications (422F2; 427F2; 428F2; 432F2 and 434F2 Backhoe Loaders Transmission (Standard Shift)).......775


Transmission (Standard Shift).......776


Power Train Oil Filler.......780


Flexible Coupling Drive.......782


Pump Drive - Mounting.......783


Governor Control.......785


Transmission Control.......787


Transmission Oil Pump.......791


Solenoid Valve (Standard Shift).......792


Steering Lines.......796


Transmission Case.......800


UENR3742 - Testing and Adjusting (422F2; 427F2; 428F2; 432F2 and 434F2 Backhoe Loaders Transmission (Standard Shift).......804


UENR3744 - Specifications (422F2; 426F2; 427F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Axles; Differential and Brakes).......816


Axle (Front).......817


Wheel and Tire (Front).......822


Axle (Rear).......824


Wheel and Tire (Rear) Wheel and Tire (Rear).......828


Drive Shaft.......829


Parking Brake Control.......831


Service Brake Control.......833


UENR3746 - Specifications (422F2; 427F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Hydraulic and Steering System).......836


Radiator and Hydraulic Oil Cooler.......838


Hydraulic Tank and Mounting.......840


Hydraulic Hand Control.......842


Oil Filter (Hydraulic).......846


Pump Drive - Mounting.......848


Piston Pump (Work Tool and Steering).......850


Pump Control Valve (Pressure and Flow Compensator).......852


Service Brake Control.......853


Metering Pump (Steering).......858


Bank Valve (Two)(Pilot Operated).......859


Bank Valve (Three)(Pilot Operated).......860


Control Valve (Lift)(Pilot Operated).......861


Control Valve - Boom; Swing; Bucket; Stick.......864


Control Valve - Hammer.......867


Control Valve (Tilt)(Pilot Operated).......870


Hydraulic Pedal Control.......873


Lines (Hydraulic) - Lift and Tilt Cylinder.......875


Lines (Hydraulic) - Lift and Tilt.......877


Lines (Hydraulic) - Power Train Cooler.......881


Bank Valve (Seven) (Pilot Operated).......883


Control Manifold (Inlet).......884


Control Manifold (Outlet).......886


Control Valve (Auxiliary) (Pilot Operated).......888


Control Valve (Stabilizer) (Mechanically Operated).......891


Lift Cylinder.......893


Tilt Cylinder.......894


Multipurpose Bucket Cylinder.......895


Stabilizer Cylinder.......897


Boom Cylinder.......899


Boom.......901


Swing Cylinder.......903


Bucket Cylinder (Backhoe).......905


Stick.......907


Stick Cylinder.......910


Transport Lock.......912


Steering Control Group.......915


UENR3747 - Systems Operation (422F2; 427F2; 426F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Hydraulic and Steering System).......917


General Information (Hydraulic System).......918


Hydraulic Tank and Filter.......928


Piston Pump (Work Tool and Steering).......931


Priority Valve - Inlet Manifold of the Loader.......939


Load Control Valve (Lift) - If Equipped.......941


Bank Valve (Loader) - Parallel Lift - Direct Operating.......944


Control Valve (Lift) - Mechanically Operated.......948


Control Valve (Tilt) - Mechanically Operated.......955


Control Valve (Auxiliary)(Loader) - Mechanically Operated.......960


Bank Valve (Backhoe) - Mechanical Operated.......963


Control Valve (Stick) - Mechanically Operated.......965


Control Valve (Bucket) - Mechanically Operated.......968


Control Valve (Swing) - Mechanically Operated.......971


Control Valve (Boom) - Mechanically Operated.......974


Control Valve (Stabilizer) - Mechanically Operated.......977


Sideshift System.......980


Sideshift Slide Lock Circuit - If Equipped.......981


General Information (Steering).......986


UENR3747 - Testing and Adjusting (422F2; 427F2; 426F2; 428F2; 432F2; 434F2 and 444F2 Backhoe Loaders Hydraulic and Steering System).......988


Worksheets - Troubleshoot.......989


Ride Control Accumulator - Test and Charge.......991


Relief Valve (Loader) - Test and Adjust.......993


Pilot System Pressure - Test.......997


Relief Valve (Line) - Test and Adjust.......1001


Hydraulic Pump - Test and Adjust.......1006


Hydraulic Oil Contamination - Test.......1011


System Pressure - Release.......1014


UENR8014 - Schematic (426F2 Backhoe Loader Hydraulic System;485-7320-01).......1016


Features.......1016


Cover Page.......1018


Information.......0


Component Location.......1019


Tap Location.......1020


Schematic.......1021


Machine Views.......0


Machine Component Locatons.......1022


Under Cab View.......1023


UENR8015 - Schematic (426F2 Backhoe Loader Electrical System; Cab and Engine; (For Serial Numbers EJ21-249 EJ41-1499 DJ41-171).......1024


Feature.......1024


Cover Page.......1026


Information.......0


Component Location.......0


Volume 1 of 3 - Cab Wiring - Platform (Export).......1027


Volume 2 of 3 - Engine Wiring.......1028


Volume 3 of 3 - Cab Wiring - Platform (India).......1029


Connector Location.......0


Volume 1 of 3 - Cab Wiring - Platform (Export).......1030


Volume 2 of 3 - Engine Wiring.......1031


Volume 3 of 3 - Cab Wiring - Platform (India).......1032


Schematics.......0


Volume 1 of 3 - Cab Wiring - Platform (Export).......1033


Volume 2 of 3 - Engine Wiring.......1034


Volume 3 of 3 - Cab Wiring - Platform (India).......1035


Machine Views.......0


Volume 1 of 3 - Cab Wiring - Platform (Export).......0


Cab.......1036


Steering - Rear View.......1037


Switch Panel - Rear View.......1038


Volume 2 of 3 - Engine Wiring.......0

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